GB2439648A - A DC to AC power converter - Google Patents

A DC to AC power converter Download PDF

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Publication number
GB2439648A
GB2439648A GB0712536A GB0712536A GB2439648A GB 2439648 A GB2439648 A GB 2439648A GB 0712536 A GB0712536 A GB 0712536A GB 0712536 A GB0712536 A GB 0712536A GB 2439648 A GB2439648 A GB 2439648A
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Prior art keywords
input
output
coupled
transformer
converter
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GB0712536A
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GB0712536D0 (en
GB2439648B (en
Inventor
Lesley Chisenga
Asim Mumtaz
Gehan Anil Joseph Amaratunga
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Enecys Ltd
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Enecys Ltd
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Priority to US11/771,593 priority Critical patent/US7626834B2/en
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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M3/00Conversion of dc power input into dc power output
    • H02M3/22Conversion of dc power input into dc power output with intermediate conversion into ac
    • H02M3/24Conversion of dc power input into dc power output with intermediate conversion into ac by static converters
    • H02M3/28Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac
    • H02M3/325Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac using devices of a triode or a transistor type requiring continuous application of a control signal
    • H02M3/335Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac using devices of a triode or a transistor type requiring continuous application of a control signal using semiconductor devices only
    • H02M3/337Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac using devices of a triode or a transistor type requiring continuous application of a control signal using semiconductor devices only in push-pull configuration
    • H02M3/3372Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac using devices of a triode or a transistor type requiring continuous application of a control signal using semiconductor devices only in push-pull configuration of the parallel type
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M3/00Conversion of dc power input into dc power output
    • H02M3/22Conversion of dc power input into dc power output with intermediate conversion into ac
    • H02M3/24Conversion of dc power input into dc power output with intermediate conversion into ac by static converters
    • H02M3/28Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac
    • H02M3/325Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac using devices of a triode or a transistor type requiring continuous application of a control signal
    • H02M3/335Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac using devices of a triode or a transistor type requiring continuous application of a control signal using semiconductor devices only
    • H02M3/33569Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac using devices of a triode or a transistor type requiring continuous application of a control signal using semiconductor devices only having several active switching elements
    • H02M3/33576Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac using devices of a triode or a transistor type requiring continuous application of a control signal using semiconductor devices only having several active switching elements having at least one active switching element at the secondary side of an isolation transformer
    • H02M3/33592Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac using devices of a triode or a transistor type requiring continuous application of a control signal using semiconductor devices only having several active switching elements having at least one active switching element at the secondary side of an isolation transformer having a synchronous rectifier circuit or a synchronous freewheeling circuit at the secondary side of an isolation transformer
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M7/00Conversion of ac power input into dc power output; Conversion of dc power input into ac power output
    • H02M7/42Conversion of dc power input into ac power output without possibility of reversal
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M7/00Conversion of ac power input into dc power output; Conversion of dc power input into ac power output
    • H02M7/42Conversion of dc power input into ac power output without possibility of reversal
    • H02M7/44Conversion of dc power input into ac power output without possibility of reversal by static converters
    • H02M7/48Conversion of dc power input into ac power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode
    • H02M7/505Conversion of dc power input into ac power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a thyratron or thyristor type requiring extinguishing means
    • H02M7/515Conversion of dc power input into ac power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a thyratron or thyristor type requiring extinguishing means using semiconductor devices only
    • H02M7/519Conversion of dc power input into ac power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a thyratron or thyristor type requiring extinguishing means using semiconductor devices only in a push-pull configuration
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M7/00Conversion of ac power input into dc power output; Conversion of dc power input into ac power output
    • H02M7/42Conversion of dc power input into ac power output without possibility of reversal
    • H02M7/44Conversion of dc power input into ac power output without possibility of reversal by static converters
    • H02M7/48Conversion of dc power input into ac power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode
    • H02M7/505Conversion of dc power input into ac power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a thyratron or thyristor type requiring extinguishing means
    • H02M7/515Conversion of dc power input into ac power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a thyratron or thyristor type requiring extinguishing means using semiconductor devices only
    • H02M7/525Conversion of dc power input into ac power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a thyratron or thyristor type requiring extinguishing means using semiconductor devices only with automatic control of output waveform or frequency
    • H02M7/527Conversion of dc power input into ac power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a thyratron or thyristor type requiring extinguishing means using semiconductor devices only with automatic control of output waveform or frequency by pulse width modulation
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M7/00Conversion of ac power input into dc power output; Conversion of dc power input into ac power output
    • H02M7/42Conversion of dc power input into ac power output without possibility of reversal
    • H02M7/44Conversion of dc power input into ac power output without possibility of reversal by static converters
    • H02M7/48Conversion of dc power input into ac power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode
    • H02M7/53Conversion of dc power input into ac power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal
    • H02M7/537Conversion of dc power input into ac power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only, e.g. single switched pulse inverters
    • H02M7/538Conversion of dc power input into ac power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only, e.g. single switched pulse inverters in a push-pull configuration
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M7/00Conversion of ac power input into dc power output; Conversion of dc power input into ac power output
    • H02M7/42Conversion of dc power input into ac power output without possibility of reversal
    • H02M7/44Conversion of dc power input into ac power output without possibility of reversal by static converters
    • H02M7/48Conversion of dc power input into ac power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode
    • H02M7/53Conversion of dc power input into ac power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal
    • H02M7/537Conversion of dc power input into ac power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only, e.g. single switched pulse inverters
    • H02M7/5383Conversion of dc power input into ac power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only, e.g. single switched pulse inverters in a self-oscillating arrangement
    • H02M7/53846Control circuits
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M1/00Details of apparatus for conversion
    • H02M1/0067Converter structures employing plural converter units, other than for parallel operation of the units on a single load
    • H02M1/007Plural converter units in cascade
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B70/00Technologies for an efficient end-user side electric power management and consumption
    • Y02B70/10Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Dc-Dc Converters (AREA)

Abstract

A DC to AC power converter comprising not more than four power-switching devices, two diodes, a step-up and isolation transformer, a capacitor-choke filter and a controller. Two power-switching devices (S1,S2) located on the primary side of the transformer are switched to provide alternate cycles of an ac current to the primary side of the transformer, which magnetically couples the ac current to the secondary side of the transformer. Two power-switching devices (S3,S4) on the secondary side of the transformer are switched to alternately allow the forward and return ac currents from the secondary side of the transformer in the output path to a load connected to the output of the DC to AC power converter. The controller can use a pulse width modulated control signal. The converter can be configured for AC grid connection, synchronizing by sensing a timing of the AC grid. A non-electrolytic energy storage capacitor can be coupled to input side and the controller can include a boost or buck converter.

Description

<p>A DC to AC Power Convener This invention generally relates to DC to AC
power converters. In particular, this invention relates to DC to AC power converters suitable for stand-alone use and for connection to a power grid.</p>
<p>Broadly speaking. DC to AC power converter converts DC power received at an input to AC power for outputting to a load. Typically, DC to AC power converters comprise a plurality of power switching devices, a transformer, a rectifying circuit, an intermediate DC stage and an output current shaping circuit. A plurality of power switching devices in the input path to the trans [onner are switched to convert the DC input voltage to an AC current, which is magnetically coupled by the transformer to the output side of the transformer.</p>
<p>Typically, the ac current in the output path of the transformer is fill-wave rectified, for example using a rectifying diode bridge, to produce an intermediate DC signal in an intermediate DC stage, such as a Buck stage. The intermediate DC signal is current-shaped by switching a plurality of power switching devices in order to shape the output clLrrent to eonlorm to a desired ac output current waveform. In such a configuration, the number of power switches is large, typically 8 to 12 or more.</p>
<p>We have appreciated the problems associated with using a large number of power switches in such a DC to AC power converter. I'he large number of power switching devices and the circuits necessary to control such devices decrease the overall efficiency of the circuit as each power-switching device has associated losses intrinsic to the device. Thereibre, the larger the number of switching devices, the larger the losses and the lower the efficiency.</p>
<p>We have appreciated the need to reduce the number of power switching devices used in a DC to AC power convener.</p>
<p>According to the present invention, there is provided a dc-to-ac power converter, the converter including a transformer having a primary and a secondary winding, the primary winding of said transformer being coupled to a dc input of said power converter and the secondnry winding of said transformer being coupled to an ac output of said converter, and wherein the converter further comprises: a first pair of switches on said primary side of said converter, coupled between said dc input and said primary winding, to convert a dc supply from said de input to an ac current for driving said transformer; a second pair of switches on said secondary side of said converter coupled between said secondary winding and said ac output, one in a forward path to said ae output and one in a return path from said ac output; a diode coupled across each of said secondary side switches; and a controller configured to control said primary and secondary side switches to convert a dc supply at said dc input to an ac supply at said ac output.</p>
<p>Embodiments of the present invention have the advantage of reducing the number of switches when compared to typical DC to AC power converters. Embodiments of the present invention also have an advantage in that the intermediate DC stage has been removed.</p>
<p>The present invention also provides a dc-to-ac power converter for providing an ac mains voltage power supply from a lower voltage dc input, the said power converter lacking an intermediate high voltage dc stage and comprising no more than four power switching devices, a first pair of power switching devices on a dc input side of said dc-to-ac converter and a second pair of power switching devices on an ac output side of said dc-to-ac converter.</p>
<p>The present invention further provides a system to convert a dc voltage input to an ac approximately sinusoidal current for a dc-to-ac power converter, the system comprising: a dc input with a pair of dc input terminals; a transformer having a primary winding with a tap and a second, output winding to provide said ac current; a pair of switches each coupled to one of said input terminals and to a respective end of said primary winding, said tap being connected to the other of said pair of dc input terminals; and a controller conligured to control each of said pair of switches in turn during respective first and second half cycles of said approximately sinusoidal current using a pulse width modulated control such that each of said switches generates a current to approximate one of said half cycles of said approximate sinusoid; said system having an output from said output winding.</p>
<p>I'hc present invention further provides a DC-to-AC power converter, the converter including a transformer having a primary and a secondary winding, the primary winding of the transformer bcing coupled to a dc input of the power converter and the sccondary winding olthe transformer being coupled to an ac output of the converter, and wherein: a first and second switch connected to the primary winding of the transformer to convert a dc supply from the dc input to an ac current for driving the transformer; a first and second switch connected to the secondary winding of the transformer such that the first switch is in a forward path to the ac output and the second switch is in a rcturn path to the ac output; a first and second diode coupled across the respective first and second switches connected to the secondary winding; and wherein the first switch connected to the primary winding of the transformer is controlled to provide a first half cycle of an ae voltage to the primary winding of the transformer; the second switch connected to the primary winding of the transformer is controlled to provide a second half cycle of an ac voltage to the primary winding of' the transformer; and the fu'st and second switches connected to the secondary winding of the transformer as switched to alternately conduct the first and second half cycles of the signal coupled from the primary winding of the transformer to the secondary winding of the transformer.</p>
<p>The invention still further provides a controller for controlling a DC to AC power converter, the power converter comprising a transformer having a primary winding and a secondary winding, a first and second switch connected to the primary winding of the transformer, a first switch connected to the secondary winding of'the translbrmer in the forward path to an ac output and second switch connected to the secondary winding of the transformer in the return path to the ac output, and a first and second diode coupled across the respective first and second switches connected to the secondary winding: the controller comprising: a plurality of outputs to control each of the first and second switches connected to the primary winding of the transformer and first and second switches connected to the secondary winding of the transformer; wherein the controller controls the first and second switches connected to the primary winding oithe transformer to convert a dc input to an ac current to drive the primary winding of the translormcr; the controller controls the first and second switches connected to the secondary winding of the transformer to alternately conduct the first and second half cycles of the signal coupled from the primary winding of the transformer to the secondary winding of the transformer.</p>
<p>In embodiments of the present invention, the dc-to-ac power converter or system further comprises a non-electrolytic capacitor energy storage capacitor on a dc side of said converter or system.</p>
<p>Preferably, the above converter or system further comprises a boost converter coupled to the dc input to said converter or system, and wherein said non-electrolytic capacitor is coupled across an output of said boost converter.</p>
<p>The present invention also provides a dc-to-ac power converter having a de input, a dc-to-ac conversion stage having an input coupled to said dc input and an ac output coupled to an output of said dc-to-ac conversion stage, and further comprising a non-electrolytic energy- storage capacitor coupled to said input of said dc-to-ac conversion stage.</p>
<p>Preferably, the power converter further comprises a boost converter coupled between said dc input and said conversion stage input.</p>
<p>Preferably, the power conversion stage comprises a first stage operating at a first frequency and coupled to a second stage operating at a frequency of said ac output. said first frequency having higher than said output frequency. Preferably, said first frequency is 10, 100 or 1000 times higher than said output frequency.</p>
<p>Preferably, said Iirst stage is configured to convert a dc to an ac current. Preferably, said ac output is a single phase output.</p>
<p>The present invention also provides a dc-to-ac power converter having a dc input, a dc-to-ac conversion stage having an input coupled to said dc input and an ac output coupled to an output of said dc-to-ac conversion stage, wherein said dc-to-ac conversion stage comprises a plurality of MOS switching devices, and wherein all of said switching devices are referenced to ground when switched on.</p>
<p>The present invention also provides a dc-to-ac power converter having a dc input, a de-to-ac conversion stage having an input coupled to said dc input and an ac output coupled to an output of said dc-to-ac conversion stage, wherein said dc-to-ac conversion stage comprises a plurality of MOS switching devices, and wherein said switching devices are driven without level shifting.</p>
<p>The present invention also provides a dc-to-ac power converter having a dc input, a dc-to-ac conversion stage having an input coupled to said dc input and an ac output coupled to an output of said dc-to-ac conversion stage further comprising a boost converter coupled between said dc input and said conversion stage input, wherein said dc-to-ac conversion stage comprises a plurality of MOS switching devices, and wherein said boost converter comprises at least one MOS switching device, and wherein said boost converter switching device is a vertical device and wherein said dc-to-ac conversion stage devices are lateral devices.</p>
<p>Preferably, said vertical device and said lateral devices are fabricated on a single intepated circuit.</p>
<p>The present invention further provides a dc-to-ac power converter having a dc input, a dc-to-ac conversion stage having an input coupled to said dc input and an ac output coupled to an output of said dc-to-ac conversion stage mid further comprising an input stage coupled between said de input and said conversion stage input, mid wherein said input stage is selectably configurable between a boost converter and a buck converter.</p>
<p>The present invention still further provides a dc-to-ac power converter having a dc input, a dc-to-ac conversion stage having an input coupled to said dc input and an ac output coupled to an output of said dc-to-ac conversion stage and further comprising an input stage coupled between said dc input and said conversion stage input, and wherein said input stage is selectably configurable such that the converter is configured to operate in either an on-grid configuration or an off-grid, battery powered configuration.</p>
<p>The present invention also provides an integrated circuit comprising at least one power switching device, a diode, and at least one second switching device connected such that in a first configuration said integrated circuit has terminals for connecting to external components including at least a coil and a capacitor to implement a boost converter and such that in a second configuration, which when said terminals are connected in the same way, implements a back converter and ftirther comprising a controller, the controller having an input lbr selecting between said two configurations.</p>
<p>1'hese and other aspects of the invention will now be further described, by way of example only, with reference to the accompanying figures, in which: Figure 1 shows a DC to AC power converter according to the present invention.</p>
<p>Figure 2 shows a set of waveforms illustrating the operation of the DC to AC power converter.</p>
<p>Figure 3 shows an implementation of the DC to AC power converter according to the present invention.</p>
<p>Figure 4 shows a set of waveforms illustrating the operation olthe DC to AC power converter of figure 3.</p>
<p>Figure 5 shows an implementation of the DC to AC power converter in grid-connected operation according to the present invention.</p>
<p>Figure 6 shows a set of wavelbrms illustrating the operation of the DC to AC power converter of figure 5.</p>
<p>Figure 7 shows a setup of a DC to AC converter including a voltage amplification stage.</p>
<p>Figure 8 shows a DC to AC converter comprising a voltage step-up circuit.</p>
<p>Figure 9 shows a DC to AC converter comprising a voltage step-down circuit.</p>
<p>Figure 1 shows a basic circuit of the DC to AC power converter. The circuit shown comprises four switches (Si, S2, S3, S4), two diodes (Dl and D2), a step-up and isolation transformer (T) and a capacitor-choke filter (C, 12 and i3). A controller C provides signals to drive the four switches and optionally has a reference input to sense an input signal. Two switches Si and S2 are located at the primary side of the transformer F, which has two primary windings. One end one primary winding is connected to the other end of the other primary winding and the DC source positive rail.</p>
<p>The other end of each primary winding is connected to a terminal of either Si or 82.</p>
<p>The other terminals of S I and S2 are connected to the ground.</p>
<p>Two further switches, 83 and 84, are connected to the secondary winding oithe transformer. Diodes Dl and D2 are connected across the switches 83 and S4 respectively. The cathode end of D2 is also connected to the one end of the capacitor C and the choke L2. The other end of the diode is also connected to one end of the transformer secondary winding. The other end of L2 is connected to the load. Similarly, the anode end of Dl is connected to the other end of the transformer secondary winding.</p>
<p>The cathode end is connected to the remaining terminal of the capacitor and the choke L3. The other end of the choke L3 is connected to the load; this completes the transformer secondary circuit.</p>
<p>Principle ol' Operation Figure 2 illustrates the wavefomis during operation of the above circuit. A voltage high indicates that a switch is closed and a low indicates otherwise. Switches 83 and 84 close and open alternately, thereby producing complementary waveforms as shown in figure 2. 83 and 84 are should not be closed together at any time. I'he switching frequency of S3 and 84 is lower than that of Si and 82. During the time that 83 is closed, SI closes and opens several times, producing a train of pulses. 82 remains open during this period. S3 and Si then open. Following a short period of rest 84 closes. 82 then closes and opens several times to produce a train of pulses similar to that produced by Si. The signals controlling 53 and 54 can be generated using a reference similar to R in figure 2.</p>
<p>S3 is closed only when reference is below zero and 54 is closed oniy when reference is above zero. In the case of using a half sinusoidal pulse width modulation (PWM) switching for Si and 52, a sinusoidal waveform current 1R (lows through the load R in figure 1.</p>
<p>El cctronic Circuit Implementation l'he switches Si and 52 can he implemented using metal oxide field effect transistors, MOSFETs. Similarly the switches 53 and S4 can be implemented using the insulated gate bipolar transistors, IGBTs or MOSFETs. Figure 3 shows the circuit configuration using these devices. The controller C has been removed for the sake of clarity. Figure 4 shows the switching waveforms for the circuit. The signals 5 and 7 are the gate signals to the respectively numbered transistors in figure 3. The signals 2 and 3 are the gate signals to the respectively numbered transistors in figure 3. The gate signals are all low side as the reference is taken to be the soLirce terminal of each transistor. The source terminals of all the transistors are grounded with respect to each circuit segment on which they are located. l'his implies that the anode of diode 8 is the ground line for transistor 7. Similarly the anode of diode 6 is the ground line of transistor 5. On the primary side of the transistor, the transistor source terminals are connected to the power source ground line. As shown in figure 4 a eunent 112 flows in the load 12 when a sinusoidal PWM signal is used for control of transistors 2 and 3.</p>
<p>Modes of Qpcration The circuit presented can he used iii stand-alone mode, in which case the connected load is passive. Figure 5 shows an implementation of the circuit in the stand-alone mode.</p>
<p>The controller has been removed for the sake of clarity. In the stand-alone mode the load may be purely resistive or may have capacitive and/or inductive elements. The gate signals for transistors 5 and 7 are provided by the controller in response to a reference signal input to the controller. Ihe reference signal may, for example, be provided by onhoard reference signal. The frequency of the reference signal in this mode can be adj usted to any suitable range.</p>
<p>The circuit can also be operated in grid-connected mode, in which case the load connected is active. Figure 7 shows an implementation of the circuit in the grid-connectcd mode. The controller has been removed for the sake of clarity. The gate signals for transistors 5 and 7 are provided by the controller in response to a reference signal input to the controller. The reference signal may, for example, he the grid voltage frequency signal generated by 13. the current that flows through the grid in the case of sinusoidal PWM switching for 2 and 3 is as shown by 113.</p>
<p>Electronic Operation of Circuit The transformer core used in the circuit is gapped to allow for energy storage. In one half cycle of the grid voltage, the transistor 7 is ON and the transistor 5 is OFF. In the other half cycle the transistor S is ON and the transistor 7 is OFF. During the time in which the transistor 7 is ON, the transistor 3 is repeatedly switched ON and OFF at high frequency. The duty cycle for switching transistor 3 is varied during this time iii order to produce a sinusoidal PWM pulse train. When the transistor 3 is ON, the connected end of the transformer primary winding is clamped to ground. Current builds up in the part of the winding as a result. This results in energy storage in the magnetic core air gap of the transformer. When transistor 3 is turned OFF, the energy stored in the air gap is released into the secondary winding of the transformer. A current therefore flows through the diode 6, the choke 11, the grid I 3, the choke 10, the transistor 7 and through the secondary winding to complete the circuit. This results in power being transferred from (lie DC source to the load or grid. In the other grid half-cycle, switching the transistor 2 repeatedly whilst the transistor 5 is ON results in power transfer into the grid.</p>
<p>We will now describe thrther embodiments of the present invention.</p>
<p>The Dto AC Converter and Voltage Amplification Sgç The proposed DC to AC converter circuit can be used in conjunction with various voltage amplification stages to suit particular applications. The amplification stage can he included before the proposed power circuit. The block diagram of figure 7 shows the generic set up.</p>
<p>The amplification stage can constitute either a step-up or step-down (or a combination of' the two) circuit. Two of the commonly used amplification methods are discussed in the two sections that Ibliow.</p>
<p>Step-up Circuit Figure K shows a typical voltage step-up circuit incorporated at the front of the ncw DC to AC converter circuit. The step-up consists of a diode D3, a switch S5 and an inductor Li to form a boost stage. This type of circuit set up can hc used for example in many applications were the voltage appearing across capacitor Cb needs to be higher than the source voltage. A high voltage across Cb can havc benefits of reducing the value of Cb required (for example, from 6OjiF to 3mF for a 150-200W converter). For low power ranges this can lead to avoiding the use of an electrolytic based capacitor tbr Cb.</p>
<p>Instead, fbi example, a polypropylene capacitor may be used. The boost converter may also work with 3 phase current.</p>
<p>Another benefit would he the improvement in efficiency of the transformer as a result of reduced step-up ratio.</p>
<p>S5 may be, for example, a high current (5 to bA), low voltage switching device. The device may also be a vcrtical device. Preferably, the switches in the dc to ac conversion stage are lateral devices. This configuration allows the vertical and lateral devices to be fabricated on a single integrated circuit.</p>
<p>Alternatively, the boost converter may comprise two stages. [he first stage operates at a first frequency and the second stage operates at a frcquency of the AC output. Thc first frequency may be in the range of' 10, 100 or 1000 times higher than that of the output frequency.</p>
<p>Step-down Circuit Figure 9 shows a typical voltage step-down circuit incorporated at the front of the new l)C to AC converter circuit. I'hc step-down consists of a diode D3, a switch.S5 and an inductor Li to form a buck stage. This type of circuit set up can be used in many applications were the voltage appearing across capacitor Ch needs to he lower than the source voltage. For example a battery can be connected in parallel with Cb to form an interruptible power supply system. The circuit can also be applied in oil-grid systems in which case the grid is replaced by another load.</p>
<p>Preferably, the amplilication input stage is selectively configurable between a buck and a boost stage. Furthermore, the input stagc is also selectively configurable to operate in an on-grid, oft-grid or battery-powered configuration.</p>
<p>The switching devices may comprise MOS switching devices. Preferably, the switches are referenced to ground when switched on. Furthermore, it is preferable that the switches are driven without level shifting.</p>
<p>No doubt many other effective alternatives will occur to the skilled person. It will be understood that the invention is not limited to the described embodiments and encompasses modifications apparent to those skilled in the art lying within the scope of the claims appended hereto.</p>

Claims (1)

  1. <p>CLAIMS: 1. A dc-to-ac power converter, the converter including a
    transformer having a primary and a secondary winding, the primary winding of said transformer being coupled to a dc input of said power convcrtcr and the secondary winding of said transformer being coupled to an ac output of said converter, and wherein the converter further conipri ses: a first pair of switches on said primary side of said converter, coupled between said de input and said primary winding, to convert a de supply from said dc input to an ac current for driving said translormer; a second pair of switches on said secondary side of said converter coupled between said secondary winding and said ac output, one in a forward path to said ac output and one in a return path from said ac output; a diode coupled across each of said secondary side switches; and a controller configured to control said primary and secondary side switches to convert a dc supply at said dc input to an ac supply at said ae output.</p>
    <p>2. A power converter as claimed in claim 1 wherein said controller is conflgured to control said primary and secondary side switches such that during a first half cycle of said ac output a first of said secondary side switches is on and a second of said secondary side switches is off, and during a second half cycle of said ae output said second of said secondary side switches is on and said first of said secondary side switches is 0111 3. A power converter as claimed in claim 2 wherein said controller is further configured to control said primary side switches such that during said first half cycle a first of said primary side switches generates an ac current iii said primary winding and a second of said primary side switches is oft and such that during said second half cycle said first of said primary side switches is off and said second of said primary side switches generates an ac current in said primary winding.</p>
    <p>4. A power converter as claimed in claim 3 wherein said controller is configured to control said primary side switches using a pulse width modulated control signal having pulse widths configured to generate an ac current which, when filtered, approximates a portion of a semi wave.</p>
    <p>5. A power converter as claimed in claim 1, 2, 3 or 4 further comprising a filter coupled between said secondary side switches and said ac output.</p>
    <p>6. A power converter as claimed in any preceding claim configured for grid connection wherein said controller includes an input to sense a timing of an ac grid vol (age fhr synebronising said controlling of said switches to said ac grid voltage.</p>
    <p>7. A power converter as claimed in any preceding claim wherein said primary winding has a tap connection, and wherein said dc input has first and second dc input terminah one of said dc input terminals being coupled to both of said primary side switches, the other of said dc input terminals being coupled to said tap connection.</p>
    <p>8. A dc-to-ac power converter fin providing an ac mains voltage power supply from a lower voltage dc input, the said power converter lacking an intermediate high voltage dc stage and comprising no more than four power switching devices, a first pair of power switching devices on a. dc input side of said dc-to-ac converter and a second pair of power switching devices on an ac output side of said dc-to-ac converter.</p>
    <p>9. A power converter as claimed in claim 8 wherein each of said second pair of power switching devices has a parallel-connected diode.</p>
    <p>10. A system to convert a dc voltage input to an ac approximately sinusoidal current for a dc-to-ac power converter, the system comprising: a dc input with a pair of de input terminals; a transformer having a primary winding with a tap and a second, output winding to provide said ac current; -a pair of switches each coupled to one of said input terminals and to a respective end of said primary winding, said tap being connected to the other of said pair of dc input terminals; and a controller configured to control each of said pair of switches in turn during respective first and second half cycles of said approximately sinusoidal current using a pulse width modulatedcontrol such that each of said switches generates a current to approximate one of said half eye] es of' said approximate sinusoid; said system having an output from said output winding.</p>
    <p>11. A DC-to-AC power converter, the converter including a transformer having a primary mid a secondary winding, the primary winding of the transformer being coupled to a dc input of the power converter and the secondary winding oF the transformer being coupled to an ac output of the converter, and wherein: a first and second switch connected to the primary winding of the transformer to convert a de supply from the dc input to an ac current for driving the transformer; a first and second switch connectcd to the secondary winding of the transformer such that the first switch is in a forward path to the ac output and the second switch is in a return path to the ac output; a first and second diode coupled across the respective first and second switches connected to the secondary winding; and wherein the first switch connected to the primary winding of the transformer is controlled to provide a first half cycle of an ac voltage to the primary winding of the transformer; the second switch connected to the primary winding of the transformer is controlled to provide a second half cycle of an ac voltage to the primary winding of the transformer; and the first and second switches connected to the secondary winding of the transformer as switched to alternately conduct the first and second half cycles of the signa] coupled from the primary winding of the transformer to the secondary winding of the transformer.</p>
    <p>2. A power converter as claimed in claim 11, fi.mrthcr comprising a controller to control the first and second switches connected to the primary winding oithe transformer and the first and second switched connected to the secondary winding of the trans former 13. A power converter as claimed in claims II or 12, wherein the first and second switches connected to the primary winding of the trans former arc controllcd to provide a substantially sinusoidal signal to the primary winding of the transformer.</p>
    <p>14. A power converter as claimed in claim 13, wherein the first and second switches arc pulsc width modulated.</p>
    <p>15. A power convertcr as claimed in any of claims 11 to 14, further comprising a filter connected to the ac output.</p>
    <p>16. A controller f hr controlling a DC to AC power converter, thc power converter comprising a transformer having a primary winding and a secondary winding, a first and second switch connected to the primary winding of the transfhrmer, a first switch connectcd to the secondary winding of the transformer in the forward path to an ac output and second switch connectcd to the secondary winding of the transformer in the return path to the ac output, and a first and second diodc coupled across the respective first and second switches connected to the secondary winding; the controller compnsmg: a plurality of' outputs to control each of' the first and second switches connected to the primary winding of the transfonner and first and second switches connected to the secondary winding of the transfbnner; wherein the controller controls the first and second switches connected to the primary winding of' the transformer to convert a dc input to an ac current to drive the primary winding of the transformer; the controller controls the first and second switches connected to the secondary winding of the transfomier to alternately conduct the first and second half cycles of the signal coupled from the primary winding of the transformer to the secondary winding of the transformer.</p>
    <p>17. A controller as claimed in claim 16, wherein the controller controls the switches such that the ac culTent is substantially sinusoidal.</p>
    <p>18. A controller as claimed in claims 16 or 17, further comprising a grid sense input to sense a signal present on a grid.</p>
    <p>1 9. A controller as claimed in claim 1 8, wherein the controller controls thc first and second switches connected to the primary winding of the transformer such that the ac current is substantially thc same as the grid scnsc input.</p>
    <p>20. A dc-to-ac power converter or system as claimed in any one of claims I to 1 5 furthcr comprising a non-clectrolytic capacitor cncrgy storage capacitor on a dc side of said converter or system.</p>
    <p>21. A dc-to-ac power converter or system as claimed in claim 20 further comprising a boost converter coupled to thc dc input to said converter or system, and wherein said non-electrolytic capacitor is coupled across an output of said boost converter.</p>
    <p>22. A dc-to-ac power converter having a dc input, a dc-to-ac conversion stage having an input coupled to said dc input and an ac output coupled to an output of said dc-to-ac conversion stage, and further comprising a non-electrolytic energy-storage capacitor coupled to said input of said dc-to-ac conversion stage.</p>
    <p>23. A power converter as claimed in claim 22 further comprising a boost converter coupled between said dc input and said conversion stage input.</p>
    <p>24 A power converter as claimed in claim 22 or 23 wherein said conversion stage comprises a first stage operating at a first frequency and coupled to a second stage operating at a frequency of said ac output, said first frequency having higher than said output frequency.</p>
    <p>25. A power converter as claimed in claim 22, 23 or 24, wherein said first frequency is 10, 100 or 1 000 times higher than said output frequency.</p>
    <p>26. A power converter as claimed in claim 24 or 25 wherein said first stage is configured to convert a de to an ac current.</p>
    <p>27. A power converter as claimed in amy one of claims 22 to 25 wherein said ac output is a single phase output.</p>
    <p>28. A dc-to-ac power converter having a dc input, a dc-to-ac conversion stage having an input coupled to said de input and an ac output coupled to an output of said dc-to-ac conversion stage, wherein said dc-to-ac conversion stage comprises a plurality of MOS switching devices, and wherein all of said switching devices are referenced to ground when switched on.</p>
    <p>29. A dc-to-ac power converter having a dc input, a dc-to-ac conversion stage having an input coupled to said dc input and an ac output coupled to an output of said dc-to-ac conversion stage, wherein said dc-to-ac conversion stage comprises a plurality of MOS switching devices, and wherein said switching devices are driven without level shifting.</p>
    <p>30. A dc-to-ac power converter having a dc input, a dc-to-ac conversion stage having an input coupled to said dc input and an ac output coupled to an output of said dc-to-ac conversion stage further comprising a boost converter coupled between said dc input and said conversion stage input, wherein said dc-to-ac conversion stage comprises a plurality oFMOS switching devices, and wherein said boost converter comprises at least one MOS switching device, and wherein said boost converter switching device is a vertical device and wherein said dc-to-ac conversion stage devices are lateral devices.</p>
    <p>31. A dc-to-ac power converter as claimed in claim 29 wherein said vertical device and said lateral devices are Fabricated on a single integrated circuit.</p>
    <p>32. A dc-to-ac power converter having a dc input, a dc-to-ac conversion stage having an input coupled to said dc input and an ac output coupled to an output ol said dc-to-ac conversion stage and further comprising an input stage coupled between said dc input and said conversion stage input, and wherein said input stage is selectably configurable between a boost converter and a buck converter.</p>
    <p>33. A dc-to-ac power converter having a dc input, a dc-to-ac conversion stage having an input coupled to said dc input and an ac output coupled to art output of said dc-to-ac conversion stage and further comprising an input stage coupled between said de input and said conversion stage input, and wherein said input stage is selectably configurable such that the converter is con figured to operate in either an on-grid configuration or an offgrid, battery powered configuration.</p>
    <p>34. An integrated circuit comprising at least one power switching device, a diode, and at least one second switching device connected such that in a first configuration said integrated circuit has terminals for connecting to external components including at least a coil and a capacitor to implement a boost converter and such that in a second con figuration, which when said terminals are connected in the same way, implements a back converter and further comprising a controller, the controller having an input for selecting between said two configurations.</p>
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