CN105870316A - Flexible piezoelectric energy collector and manufacturing method thereof - Google Patents

Flexible piezoelectric energy collector and manufacturing method thereof Download PDF

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CN105870316A
CN105870316A CN201610344067.6A CN201610344067A CN105870316A CN 105870316 A CN105870316 A CN 105870316A CN 201610344067 A CN201610344067 A CN 201610344067A CN 105870316 A CN105870316 A CN 105870316A
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copper
electrode
trfe
vdf
parallel
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CN105870316B (en
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国世上
游苏健
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Wuhan University WHU
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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10NELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10N30/00Piezoelectric or electrostrictive devices
    • H10N30/80Constructional details
    • H10N30/87Electrodes or interconnections, e.g. leads or terminals
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02NELECTRIC MACHINES NOT OTHERWISE PROVIDED FOR
    • H02N2/00Electric machines in general using piezoelectric effect, electrostriction or magnetostriction
    • H02N2/22Methods relating to manufacturing, e.g. assembling, calibration
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10NELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10N30/00Piezoelectric or electrostrictive devices
    • H10N30/01Manufacture or treatment
    • H10N30/02Forming enclosures or casings
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10NELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10N30/00Piezoelectric or electrostrictive devices
    • H10N30/01Manufacture or treatment
    • H10N30/04Treatments to modify a piezoelectric or electrostrictive property, e.g. polarisation characteristics, vibration characteristics or mode tuning
    • H10N30/045Treatments to modify a piezoelectric or electrostrictive property, e.g. polarisation characteristics, vibration characteristics or mode tuning by polarising
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10NELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10N30/00Piezoelectric or electrostrictive devices
    • H10N30/01Manufacture or treatment
    • H10N30/06Forming electrodes or interconnections, e.g. leads or terminals
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10NELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10N30/00Piezoelectric or electrostrictive devices
    • H10N30/01Manufacture or treatment
    • H10N30/08Shaping or machining of piezoelectric or electrostrictive bodies
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10NELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10N30/00Piezoelectric or electrostrictive devices
    • H10N30/01Manufacture or treatment
    • H10N30/09Forming piezoelectric or electrostrictive materials
    • H10N30/098Forming organic materials
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10NELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10N30/00Piezoelectric or electrostrictive devices
    • H10N30/1061Piezoelectric or electrostrictive devices based on piezoelectric or electrostrictive fibres
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10NELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10N30/00Piezoelectric or electrostrictive devices
    • H10N30/80Constructional details
    • H10N30/85Piezoelectric or electrostrictive active materials
    • H10N30/857Macromolecular compositions
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10NELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10N30/00Piezoelectric or electrostrictive devices
    • H10N30/80Constructional details
    • H10N30/88Mounts; Supports; Enclosures; Casings

Abstract

The invention provides a flexible piezoelectric energy collector and a manufacturing method thereof. The energy collector mainly comprises flexible copper electrodes distributed in parallel, electrostatic-spun P(VDF-TrFE) nanofibers and a polydimethylsiloxane casing for packaging. The manufacturing method of the energy collector mainly comprises the following steps: 1) the copper electrodes which are distributed in parallel at an equal interval are prepared on a copper-clad polyimide film with a wet etching method; 2) orderly P(VDF-TrFE) nanofibers are collected on surfaces of the flexible electrodes with a high-speed rotary plate collection method and a parallel electrode method; 3) the electrodes and the fibers are taken off together and are packaged with dimethyl siloxane after positive and negative electrodes are lead out with copper adhesive tapes. The flexible piezoelectric energy collector can have the peak-to-peak voltage value of 2V and the current value of 120 nA under the action of periodic external force. The energy collector is simple in structure, can collect mechanical energy wasted in external environments and in the human motion process and has wide application prospect in the field of wearable equipment in the future.

Description

A kind of flexible piezoelectric energy harvester and preparation method thereof
Technical field
The present invention relates to piezoelectric device technology, particularly relate to a kind of flexible piezoelectric collection of energy device and preparation method thereof.
Background technology
Through the development of decades, electronic equipment is gradually to miniaturization, portability and flexible development, except chargeable lithium electricity Present and the equipment of future development independence and system are had great importance by the research of the novel powering device outside pond.One reason First the power supply thought disclosure satisfy that the energy requirement of various portable equipment, without the need for charging frequently and changing.Exist recently Field of nanometer material technology has had quite a lot of about obtaining the energy research for self-generating system from environment, wherein based on nanometer The nano energy collecting device of piezoelectric collecting mechanical energy causes to be paid close attention to widely.First there is the inorganic of high piezoelectric constant Nano material, such as ZnO, the most studied nano energy that is prepared as of nano material such as PZT, KNN, BaTiO3 reclaims device, but Two bottleneck factor are had to constrain their use in nano energy reclaims, it is necessary first to high temperature makes material crystalline become Shape, next to that inorganic nano material is the most crisp, it is impossible to bear big deformation.Compare with inorganic piezoelectric material, organic Ferroelectric Copolymers PVDF and copolymer thereof have the good characteristic of more preferable pliability, transparency, plasticity and workability makes their energy conduct The material of energy regenerating device, is applied in wearable or implantation equipment.People's success at present utilizes even on different substrates Glue method, cladding process etc. is prepared for PVDF, P (VDF-TrFE) piezoelectric membrane and is used for energy regenerating device, but by these methods The PVDF thin film of preparation, in order to show the piezoelectric property of excellence, needs to carry out after mechanical stretching under the highest electric field To polarization.These requirements limit the application in nano energy reclaims device of PVDF and copolymer thereof.And method of electrostatic spinning is Preparing the important method of one-dimensional material at present, research shows, in electro-spinning process, the electric field force that high-voltage DC power supply provides makes Jet stretching division, PVDF and P (VDF-TrFE) dipole ordered arrangement in highfield, it is follow-up that this makes them need not Polarization is obtained with good piezoelectric property, and research shows simultaneously, and the P (VDF-TrFE) of orientation has higher β in order Content.Although preparing the report of recuperator much about P (VDF-TrFE) electrostatic spinning at present, there is also one the most at present A little problems need to solve.First, current electrostatic spinning be all Direct Spinning on aluminium foil or Copper Foil, need them during use Transfer, this process is easily damaged fibrous membrane, when fibrous membrane is directly as energy regenerating device, the insufficient pressure of extraneous low frequency with Make fiber that big deformation occur, reduce the piezoelectricity conversion efficiency of energy regenerating device.
Summary of the invention
The technical problem to be solved is to provide a kind of flexible piezoelectric energy harvester and preparation method thereof.
A kind of flexible piezoelectric energy harvester, including multiple flexible parallel copper electrodes, P(VDF-TrFE) nanofiber and bag Overlaying on the PDMS of periphery, electrode is drawn by the two ends copper adhesive tape of described parallel copper electrode, described P(VDF-TrFE) nanometer Fiber is perpendicular to copper electrode surface alignment, and whole device is enveloped and plays protective effect by described PDMS.
Described copper electrode is on Kapton, and the thickness of copper electrode is 50-100um, the number of described copper electrode For 20-60, spacing is 100-200um, and width is 30-100um.Two end electrodes is as positive and negative extraction electrode, and width is 1000- 5000um。
P(VDF-TrFE) diameter of nanofiber is at 50nm-500nm.Angle between major part nanofiber and level exists Within 20 ° of scopes.
The preparation method of above-mentioned flexible piezoelectric energy harvester is as follows:
The method applied in the present invention is the method rotating parallel pole electrostatic spinning, with P(VDF-TrFE) (vinylidene fluoride- Trifluoro-ethylene copolymer) be the mixed solution of raw material, DMF and acetone be solvent, prepare novel flexible piezoelectricity Energy harvester.
(1) way of photoetching is utilized to prepare a layer photoetching compound protective layer, at FeCl on copper-clad polyimide thin film3Molten Liquid erodes unprotected Cu, after the photoresist of getting rid of electrode surface is cleaned multiple times with ethanol and acetone, just obtain Parallel pole;
(2) electrospun solution used is P (VDF-TrFE) solution of 20wt%, with vinylidene fluoride-trifluoro-ethylene copolymer is Raw material, solvent is the mixed liquor (wherein the volume content of acetone is between 10%-40%) of DMF and acetone, with adhesive tape by parallel Electrode is fixed on rotating disk side, makes parallel pole ground connection with copper adhesive tape, and delivery rate is 0.3 ml/L, and electrostatic spinning voltage is 15 kV;
(3) take off the nanofiber after electrospinning and electrode, with shears, the junction of electrode is cropped, at parallel pole Electrode is drawn by two ends copper adhesive tape, finally with PDMS, whole device is encapsulated.
The microstructure of described novel flexible piezoelectric energy catcher as shown in Figure 4, utilizes what the method obtained to receive Rice fiber size is homogeneous, has good order.
The performance test results of described novel flexible piezoelectric energy catcher as shown in Figure 5, is made at external periodic force Under with, this energy harvester has sensitive responding ability, can produce peak-to-peak voltage value and the 120nA peak to peak current value of 2V.
The inventive method, by direct for piezoelectric nano fiber electrospinning to flexible parallel pole, on the one hand can utilize electrostatic P (VDF-TrFE) nanofiber is polarized by spinning process, and rotate parallel pole method collection ordered nano-fibers can be effective simultaneously Improve the content of β phase in P (VDF-TrFE).Utilize and there is the parallel pole of certain altitude as substrate, for P's (VDF-TrFE) Deformation improves space.These structures optimizing energy harvester and processing technology so that energy harvester has preferably pressure Electricity transformation efficiency.
Accompanying drawing explanation
Fig. 1 is flexible piezoelectric energy harvester schematic diagram.
Fig. 2 is parallel pole schematic diagram.
Fig. 3 is the experimental provision schematic diagram rotating parallel pole electrostatic spinning.
Fig. 4 is P (VDF-TrFE) nanofiber micro-structure diagram after electrostatic spinning.
Fig. 5 is the electrical performance testing figure of novel flexible piezoelectric energy catcher.
Detailed description of the invention
The preparation method of a kind of novel flexible piezoelectric energy catcher that the present invention proposes, including step:
1. the preparation method of flexible parallel copper electrodes, including following sub-step:
1) using photoetch method to be transferred to by electrode pattern on copper-clad polyimide thin film, step is particularly as follows: at clean polyamides Imines thin film coats Su8-2050 photoresist, then the mask plate being printed on parallel pole pattern is covered and scribbles photoresist at substrate Simultaneously, after sample substrate being placed in exposed under UV light 120 seconds, put development in photoresist developer into exposing complete substrate 40 seconds, after taking-up deionized water is rinsed well and dried up, i.e. obtain the substrate with electrode pattern.
2) way using corrosion makes electrode, mainly comprising the following steps of this step: sample substrate is put into 1mol/L In FeCl3 solution 20-30 minute, then use solution washes away photoresist, on polyimide substrate, i.e. obtain the copper electricity of rule Pole.The spacing of electrode is 150um, and height is 50um, and width is 100um, and the electrode schematic diagram obtained is as shown in Figure 2.
2. the preparation process of orderly P (VDF-TrFE) nanofiber
Rotating disk (diameter 20cm) side as in figure 2 it is shown, pasted by the electrode of preparation in 1, Cu electrode surface copper conducts electricity Glued joint ground.P(VDF-TrFE) concentration of solution is 20%, delivery rate be 0.3 ml/L. electrostatic spinning voltage be 15 kV, solidification Distance is 15 cm.The rotating speed of rotating disk is set to 1000rpm.The electrospinning time is 30 minutes.
3. the making of novel flexible piezoelectric energy catcher
The junction of electrode, particularly as follows: the nanofiber after taking off electrospinning and electrode, is cropped by this step with shears.Flat Electrode is drawn by the two ends of row electrode copper adhesive tape, finally with PDMS, whole device is encapsulated.
4. the microscopic appearance of novel flexible piezoelectric energy catcher characterizes
As shown in Figure 4, we observe P(VDF-TrFE after electrostatic spinning by SEM) microstructure of fiber.As schemed a, shown in b, The surface that can be seen that fiber is uniform ground, and the nanofiber of the overwhelming majority is flat riding on electrode.Figure c and d is to utilize Rotate SEM figure under the different amplification of Ferroelectric Copolymers P (VDF-TrFE) nanofiber prepared by parallel pole, it can be seen that Nanofiber prepared by the method has the best homogeneous along the orderly orientation of parallel pole and the diameter of fiber, nanometer Line is parallel to the vertical direction of electrode.Diameter and the distribution angle of nano wire are added up by we, as shown in figure e and f, and can To find out that the distribution of the nanofiber diameter of electrospinning concentrates between 250-350 nm.Simultaneously between nano wire and horizontal line Angle major part be concentrated mainly on ± region of 10 ° in, illustrate that the nanofiber that we prepare by rotating parallel pole is There is good orientation.
5. the performance test of novel flexible piezoelectric energy catcher
This step, particularly as follows: utilize a machinery loading device periodically to beat device surface, utilizes oscillograph and electrochemistry work Make station and record the electric property of this energy harvester.As shown in Figure 5, device creates the output electricity of peak-to-peak value ~ 2 V Pressure, the output electric current of ~ 120 nA.
It will be understood by those skilled in the art that in each embodiment of the invention described above, can be the most reasonable in actual application Arranging the width of electrode in parallel pole, interelectrode distance, the height of electrode and different electrospinning parameters, to meet Real work needs.

Claims (6)

1. a flexible piezoelectric energy harvester, including multiple flexible parallel copper electrodes, P (VDF-TrFE) nanofiber and cladding At peripheral PDMS, electrode is drawn by the two ends copper adhesive tape of described parallel copper electrode, described P (VDF-TrFE) Nanowire Dimension is perpendicular to copper electrode surface alignment, and whole device is enveloped and plays protective effect by described PDMS.
Energy harvester the most according to claim 1, it is characterised in that described copper electrode on Kapton, copper The thickness of electrode is 50-100um, and the number of described copper electrode is 20-60, and spacing is 100-200um, and width is 30- 100um。
3. the preparation method of the flexible piezoelectric energy harvester described in claim 1, it is characterised in that comprise the steps:
(1) way of photoetching is utilized to prepare a layer photoetching compound protective layer, at FeCl on copper-clad polyimide thin film3Corruption in solution The unprotected Cu of eating away, after the photoresist of getting rid of electrode surface is cleaned multiple times with ethanol and acetone, just obtained parallel electricity Pole;
(2) electrospun solution used is P (VDF-TrFE) solution of 20wt%, with vinylidene fluoride-trifluoro-ethylene copolymer is Raw material, solvent is the mixed liquor of DMF and acetone, with adhesive tape, parallel pole is fixed on rotating disk side, makes parallel electricity with copper adhesive tape Pole ground connection, delivery rate is 0.3ml/L, and electrostatic spinning voltage is 15kV;
(3) take off the nanofiber after electrospinning and electrode, with shears, the junction of electrode is cropped, at parallel pole Electrode is drawn by two ends copper adhesive tape, finally with PDMS, whole device is encapsulated.
Preparation method the most according to claim 3, it is characterised in that P (VDF-TrFE) solution, with vinylidene fluoride-three Fluoride copolymers is raw material, and solvent is the mixed liquor of DMF and acetone, and wherein the volume content of acetone is between 10-40%.
Preparation method the most according to claim 3, it is characterised in that: in electro-spinning process, solidification distance is 15cm.
Preparation method the most according to claim 3, it is characterised in that: the rotating speed of rotating disk is set to 1000rpm.
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106328803A (en) * 2016-10-12 2017-01-11 上海师范大学 Piezoelectric energy recycling device and preparation method thereof
CN107014526A (en) * 2017-04-28 2017-08-04 青岛大学 A kind of Zinc oxide-base micro nanometer fiber array flexible pressure sensor and preparation method thereof
CN108231993A (en) * 2017-03-22 2018-06-29 贝骨新材料科技(上海)有限公司 Piezoelectric electret material component and preparation method and application
CN110522103A (en) * 2019-08-29 2019-12-03 西安交通大学 A kind of mask thermoelectric energy collector based on electrostatic spinning PVDF-TrFE fiber membrane

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102954848A (en) * 2011-08-16 2013-03-06 中国科学技术大学 Novel flexible mechanical sensor and preparation method thereof
CN103367629A (en) * 2012-11-06 2013-10-23 国家纳米科学中心 Nano-generator and manufacturing method thereof as well as fiber array manufacturing method
CN104291264A (en) * 2014-10-17 2015-01-21 华中科技大学 Nano-piezoelectric fiber based flexible energy-harvesting device and manufacturing method thereof
CN105527014A (en) * 2016-01-12 2016-04-27 湖北大学 Manufacturing method for flexible vibration sensor based on PVDF nanofiber

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102954848A (en) * 2011-08-16 2013-03-06 中国科学技术大学 Novel flexible mechanical sensor and preparation method thereof
CN103367629A (en) * 2012-11-06 2013-10-23 国家纳米科学中心 Nano-generator and manufacturing method thereof as well as fiber array manufacturing method
CN104291264A (en) * 2014-10-17 2015-01-21 华中科技大学 Nano-piezoelectric fiber based flexible energy-harvesting device and manufacturing method thereof
CN105527014A (en) * 2016-01-12 2016-04-27 湖北大学 Manufacturing method for flexible vibration sensor based on PVDF nanofiber

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106328803A (en) * 2016-10-12 2017-01-11 上海师范大学 Piezoelectric energy recycling device and preparation method thereof
CN108231993A (en) * 2017-03-22 2018-06-29 贝骨新材料科技(上海)有限公司 Piezoelectric electret material component and preparation method and application
CN107014526A (en) * 2017-04-28 2017-08-04 青岛大学 A kind of Zinc oxide-base micro nanometer fiber array flexible pressure sensor and preparation method thereof
CN110522103A (en) * 2019-08-29 2019-12-03 西安交通大学 A kind of mask thermoelectric energy collector based on electrostatic spinning PVDF-TrFE fiber membrane

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