CN209320888U - The new automobile energy-absorbing box device of internal special filling - Google Patents

The new automobile energy-absorbing box device of internal special filling Download PDF

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Publication number
CN209320888U
CN209320888U CN201821974606.5U CN201821974606U CN209320888U CN 209320888 U CN209320888 U CN 209320888U CN 201821974606 U CN201821974606 U CN 201821974606U CN 209320888 U CN209320888 U CN 209320888U
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energy
hexagonal plate
hexagonal
box device
absorbing box
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CN201821974606.5U
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陈腾腾
张勇
熊俊
何宁
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Huaqiao University
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Huaqiao University
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Abstract

The utility model provides a kind of new automobile energy-absorbing box device of special filling in inside, including the double-deck hexagon thin-wall tube and internal interstitital texture and aluminum foam;The interstitital texture is the multi-disc hexagonal plate by being stacked, and the round tube being connected between adjacent two panels hexagonal plate;There are six round tubes for connection between adjacent two panels hexagonal plate, and six round tubes in each layer interact with the position where one layer thereon and next layer of six round tubes be staggered respectively;The aluminum foam is filled in inside hexagonal plate, and the density of aluminum foam is increased by upper Gradient.The utility model mainly overcomes traditional energy-absorption box initial spike power high, and energy-absorbing is unstable, does not continue and the problems such as efficiency is lower, designs that structure is simple and entire endergonic process continues, efficient vehicle energy absorption box, comes effective guarantee people life and property safety.

Description

The new automobile energy-absorbing box device of internal special filling
Technical field
The utility model is a kind of novel car crass energy-absorbing box device, belongs to vehicle passive safety protection field.
Background technique
By development in more than 100 years, auto industry had become one of mainstay industry of the national economic development.Make For the essential vehicles of people, automobile is closely bound up with daily life and work already.But it is quick by automobile Increase bring safety also to get worse with environmental problem.Firstly, the increase of automobile quantity is so that traffic accident number is high, Massive losses are brought to human social development, threaten people life property safety.Huge life is brought to the people and society And economic loss, this also makes the collision safety of automobile more be taken seriously.And after collision accident generation, automotive front end thin-walled is anti- Kinetic energy when energy-absorbing box structure converts vehicle collision by the way that conquassation deformation is as much as possible is hit to protect member security, is collision peace Full core.Therefore, the thin-walled energy-absorbing box device of excellent automobile is designed to enhance the crash-worthiness of automobile, improves touching for automobile Safety is hit, mortality in traffic accident can be effectively reduced.
Therefore, in order to solve the problems such as automobile rapid growth bring traffic accident takes place frequently, novel high energy-absorbing effect is designed Rate, low-quality thin-walled energy-absorbing box structure improve the Impact Resisting Capability of automobile, utmostly to reduce traffic accident to occupant's It injures extremely urgent.
Utility model content
Technical problem underlying to be solved in the utility model is to overcome traditional energy-absorption box initial spike power high, and energy-absorbing is unstable It is fixed, do not continue and the problems such as efficiency is lower, to design, structure is simple and entire endergonic process continues, efficient automobile energy-absorbing Box comes effective guarantee people life and property safety.
In order to solve the above-mentioned technical problem, the utility model provides a kind of new automobile energy-absorption box of special filling in inside Device, including the double-deck hexagon thin-wall tube and internal interstitital texture and aluminum foam;
The interstitital texture is the multi-disc hexagonal plate by being stacked, and be connected to adjacent two panels hexagonal plate it Between round tube;Connection is there are six round tube between adjacent two panels hexagonal plate, and six round tubes in each layer are respectively and thereon Position interaction where one layer and next layer of six round tubes is staggered;
The aluminum foam is filled in inside hexagonal plate, and the density of aluminum foam is increased by upper Gradient.
In a preferred embodiment: the hexagonal plate has five.
In a preferred embodiment: the upper end of the energy-absorbing box device is connected directly between on the crossbeam of automobile by welding, Lower end is by being welded to ring flange, and ring flange is bolted and is fixed on automobile longitudinal girder.
In a preferred embodiment: in the hexagonal plate, self similarity is filled inside the two panels hexagonal plate of highest and lowest Level hexagonal honeycomb structure is added hexagonal cross-section in the angle junction of traditional hexagonal honeycomb again and is constituted;Remaining Hexagonal plate fills traditional hexagonal honeycomb.
In a preferred embodiment: the round tube is set as level Multi cell structure, passes through the friendship in internal floor and inner ring Meeting place, addition circular configuration is constituted again.
Compared to the prior art, the beneficial effects of the utility model are:
1. initial stage relies on bending deformation energy-absorbing, initial spike power can be effectively reduced, protects occupant safety.
The energy-absorbing box device of the utility model, it is staggered due to round tube layer by layer so that collision initial stage mainly by The bending deformation of hexagonal plate structure absorbs energy, can reduce the size of initial spike power in this way, touch to reduce as far as possible Hit injury of the acceleration to passenger.
2. the setting of hierarchical structure effectively improves uptake, guarantee energy absorbing efficiency, and collisional stabilization is strong.
It is interspersed between the honeycomb and plate of the inside filling of two hexagonal plates up and down involved in the utility model small Round tube is all made of the setting of level section, can effectively improve collision energy-absorbing effect, while also ensuring the stability of energy-absorbing.
3. various deformation combines, collision energy-absorbing effect is effectively improved.
Energy-absorbing box device involved in the utility model, collision initial stage are bent and deformed energy-absorbing, when the small round tube phase of level Mutually by collapse-fold energy-absorbing when contact, while the expansion energy-absorbing of connecting inner filling aluminum foam, a variety of energy-absorbing modes combine again.
4. Multi-angle impact adaptability is high
The inside of energy-absorption box involved in the utility model is filled with the aluminum foam of change of gradient, close to the one of collision prevention girders Section foam density is small, and one section far from collision prevention girders, foam density is big, and the filling of such gradient foam has been effective against angled Mechanics unstable phenomenon under impact generates, and can effectively improve the whole stability under the oblique impact of multi-angle of structure, more The utilization rate for playing material well is greatly lowered energy absorbing efficiency due to avoid because of endergonic structure under oblique impact unstability and jeopardizes automobile The life and its property safety of occupant.
Detailed description of the invention
Fig. 1 Automobile energy absorption box structure total figure
The special internal interstitital texture of Fig. 2 bilayer hexagon thin-wall construction
Mono- layer and five layers of Fig. 3 internal filling level honeycomb sectional view
Bis-, three and four layers of Fig. 4 internal filled honeycomb sectional view
The sectional view of the small round tube of Fig. 5 level
The desired deflection figure of Fig. 6 special internal interstitital texture
Gradient aluminum foam sectional view is filled inside Fig. 7
Specific embodiment
Explanation is further described combined with specific embodiments below.It should be noted that: following embodiment is only to illustrate this Utility model not limits technical solution described in the utility model, all do not depart from the technical solution and its improvement of this range It should all include in the scope of the claims of the utility model.
The utility model proposes a kind of novel automobile energy-absorbing box device, as shown in Figure 1.Main includes double-deck six sides Shape thin-wall construction 1, internal special interstitital texture 2 and gradient aluminum foam 3 are constituted.Upper end can be touched by being fixedly welded on automotive front end Crossbeam is hit, lower end can be first welded on ring flange, then be bolted on automobile longitudinal girder.
Fig. 2 is the three-dimensional figure of the special internal interstitital texture of the double-deck hexagon thin-wall construction.The bilayer hexagon thin-walled knot The interstitital texture of structure is made of five layers of hexagonal plate and 24 round tubes, can be by being welded and fixed between round tube and hexagonal plate. One layer and five layers of hexagonal plates inside filling self similarity level hexagonal honeycomb structure, i.e., connect at the angle of traditional hexagonal honeycomb Meeting place, addition hexagonal cross-section is constituted again, and filled honeycomb section is as shown in Figure 3.Intermediate three layers of hexagonal plate fill tradition Hexagonal honeycomb, as shown in Figure 4.24 small round tubes are also configured as level Multi cell structure, pass through the friendship in internal floor and inner ring Meeting place, addition circular configuration is constituted again, and section form is shown in Fig. 5.
Special arrangement is that every layer of small round tube of adjacent level is staggered, such as six round tubes of the first floor are distributed in six The corner junction of side tee section, two layers of six small round tube are distributed in the midpoint of hexagonal cross-section, three layers of six level roundlet Pipe is arranged at the angle unit of hexagonal cross-section again, and special arrangement in this way forms staggered form.Start due to Round tube is staggered and not in contact in addition three layers of hexagonal plate of internal layer are due to filling traditional hexagonal cross-section honeycomb relative to upper The intensity of lower two layers of hexagonal plate is low, therefore at collision initial stage, energy-absorption box becomes mainly by the bending of three hexagonal plates of internal layer Shape energy-absorbing.When collision persistently proceeds to the contact of level round tube, energy-absorbing box structure mainly begins through compression level roundlet pipe and comes Absorb collision energy.Its ideal collision process schematic diagram is as shown in Figure 6.Cleverly special setting in this way, so that energy-absorbing box structure is touched Initial stage is hit by bending deformation energy-absorbing, to reduce initial spike power, the middle and later periods by the collapse-fold of level pipe deform energy-absorbing come Ensure integral energy-absorbing amount, energy absorption at this moment significantly improves, to ensure that the lasting high efficiency energy-absorbing of energy-absorption box, so as to the greatest extent The transmitting of the reduction energy of great dynamics, protects occupant safety.In addition the aluminum foam material that the internal density filled changes in gradient (shown in Fig. 7) can ensure the Multi-angle impact adaptability of energy absorption device, guarantee structural stability.
The above is only the preferred embodiments of the utility model, but the scope of the utility model is without being limited thereto, the skill of this field Art personnel are easily envisaged that variation disclosed in the utility model or technical scope.Alternative solution is intended to cover practical at this In novel range.Therefore, the protection scope of the utility model should be determined by the scope of the claims.

Claims (5)

1. a kind of new automobile energy-absorbing box device of the special filling in inside, it is characterised in that including the double-deck hexagon thin-wall tube and interior Portion's interstitital texture and aluminum foam;
The interstitital texture is the multi-disc hexagonal plate by being stacked, and is connected between adjacent two panels hexagonal plate Round tube;Connection is there are six round tube between adjacent two panels hexagonal plate, and six round tubes in each layer respectively with one layer thereon It is staggered with the position interaction where next layer of six round tubes;
The aluminum foam is filled in inside hexagonal plate, and the density of aluminum foam is increased by upper Gradient.
2. a kind of new automobile energy-absorbing box device of the special filling in inside according to claim 1, it is characterised in that: described Hexagonal plate has five.
3. a kind of new automobile energy-absorbing box device of the special filling in inside according to claim 1, it is characterised in that: described The upper end of energy-absorbing box device is connected directly between on the crossbeam of automobile by welding, and lower end is by being welded to ring flange, and ring flange It is bolted and is fixed on automobile longitudinal girder.
4. a kind of new automobile energy-absorbing box device of the special filling in inside according to claim 1, it is characterised in that: described In hexagonal plate, self similarity level hexagonal honeycomb structure is filled inside the two panels hexagonal plate of highest and lowest, i.e., traditional Hexagonal cross-section composition is added again in the angle junction of hexagonal honeycomb;Remaining hexagonal plate fills traditional hexagonal honeycomb.
5. a kind of new automobile energy-absorbing box device of the special filling in inside according to claim 4, it is characterised in that: described Round tube is set as level Multi cell structure, is constituted by adding circular configuration again in the junction of internal floor and inner ring.
CN201821974606.5U 2018-11-28 2018-11-28 The new automobile energy-absorbing box device of internal special filling Active CN209320888U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201821974606.5U CN209320888U (en) 2018-11-28 2018-11-28 The new automobile energy-absorbing box device of internal special filling

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201821974606.5U CN209320888U (en) 2018-11-28 2018-11-28 The new automobile energy-absorbing box device of internal special filling

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CN209320888U true CN209320888U (en) 2019-08-30

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109532730A (en) * 2018-11-28 2019-03-29 华侨大学 A kind of new automobile energy-absorbing box device of the special filling in inside
CN111878533A (en) * 2020-07-21 2020-11-03 西北工业大学 Light composite sandwich structure

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109532730A (en) * 2018-11-28 2019-03-29 华侨大学 A kind of new automobile energy-absorbing box device of the special filling in inside
CN109532730B (en) * 2018-11-28 2024-02-27 华侨大学 Automobile energy absorbing box device filled inside
CN111878533A (en) * 2020-07-21 2020-11-03 西北工业大学 Light composite sandwich structure

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