CN104691467B - Collision composite endergonic device and purposes - Google Patents

Collision composite endergonic device and purposes Download PDF

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Publication number
CN104691467B
CN104691467B CN201510004543.5A CN201510004543A CN104691467B CN 104691467 B CN104691467 B CN 104691467B CN 201510004543 A CN201510004543 A CN 201510004543A CN 104691467 B CN104691467 B CN 104691467B
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China
Prior art keywords
fiber layer
carbon fiber
layer
containing cavity
energy
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Expired - Fee Related
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CN201510004543.5A
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Chinese (zh)
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CN104691467A (en
Inventor
张勇
葛平政
鲁明皓
林添良
胡中伟
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Huaqiao University
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Huaqiao University
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Priority to CN201510004543.5A priority Critical patent/CN104691467B/en
Publication of CN104691467A publication Critical patent/CN104691467A/en
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Publication of CN104691467B publication Critical patent/CN104691467B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R19/00Wheel guards; Radiator guards, e.g. grilles; Obstruction removers; Fittings damping bouncing force in collisions
    • B60R19/02Bumpers, i.e. impact receiving or absorbing members for protecting vehicles or fending off blows from other vehicles or objects
    • B60R19/18Bumpers, i.e. impact receiving or absorbing members for protecting vehicles or fending off blows from other vehicles or objects characterised by the cross-section; Means within the bumper to absorb impact
    • B60R19/22Bumpers, i.e. impact receiving or absorbing members for protecting vehicles or fending off blows from other vehicles or objects characterised by the cross-section; Means within the bumper to absorb impact containing mainly cellular material, e.g. solid foam
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R19/00Wheel guards; Radiator guards, e.g. grilles; Obstruction removers; Fittings damping bouncing force in collisions
    • B60R19/02Bumpers, i.e. impact receiving or absorbing members for protecting vehicles or fending off blows from other vehicles or objects
    • B60R19/023Details
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R19/00Wheel guards; Radiator guards, e.g. grilles; Obstruction removers; Fittings damping bouncing force in collisions
    • B60R19/02Bumpers, i.e. impact receiving or absorbing members for protecting vehicles or fending off blows from other vehicles or objects
    • B60R19/03Bumpers, i.e. impact receiving or absorbing members for protecting vehicles or fending off blows from other vehicles or objects characterised by material, e.g. composite
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R19/00Wheel guards; Radiator guards, e.g. grilles; Obstruction removers; Fittings damping bouncing force in collisions
    • B60R19/02Bumpers, i.e. impact receiving or absorbing members for protecting vehicles or fending off blows from other vehicles or objects
    • B60R19/18Bumpers, i.e. impact receiving or absorbing members for protecting vehicles or fending off blows from other vehicles or objects characterised by the cross-section; Means within the bumper to absorb impact
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R19/00Wheel guards; Radiator guards, e.g. grilles; Obstruction removers; Fittings damping bouncing force in collisions
    • B60R19/02Bumpers, i.e. impact receiving or absorbing members for protecting vehicles or fending off blows from other vehicles or objects
    • B60R2019/026Buffers, i.e. bumpers of limited extent

Abstract

The invention provides a kind of collision composite endergonic device, including press section and spalling portion;There is in described spalling portion a containing cavity, and stacking is arranged at the fibrous layer of described containing cavity sidewall;The inside of described containing cavity is filled with energy-absorbing material;Described fibrous layer is divided into and is arranged at the silk fiber layer of internal layer and stacking is arranged at a plurality of carbon fiber layers outside described silk fiber layer;Fiber alignment angle in described carbon fiber layer differs;Described press section includes pressure ram and stripper plate;Described pressure ram and described containing cavity are interference fit, and during by External Force Acting, one end of described pressure ram is stretched in described containing cavity, extrudes described energy-absorbing material;The other end of described pressure ram connects stripper plate.

Description

Collision composite endergonic device and purposes
Technical field
The present invention relates to a kind of energy absorption device, particularly relate to a kind of integrated use longitudinal compression energy-absorbing, laterally Extruding energy-absorbing, spalling energy-absorbing and the collision composite endergonic device of tear energy-absorbing.
Background technology
Along with the frequent generation of vehicle accident, the crashworthiness of automobile is increasingly subject to people's attention, good Good energy absorption device can protect the safety of occupant in automobile collision accident, saves the life of people, alleviates accident The extent of injury of middle people.Therefore, the designing technique of vehicle body endergonic structure has become as current vehicle safety and sets The key technology of meter.
At present, the endergonic structure of most of bodies of a motor car is still and is made up of thin-wall pipe, when colliding, Mainly still use traditional energy-absorbing mode compression energy-absorbing.But, compression pattern energy-absorbing mode The most single, often make energy impact load fluctuation in absorption process relatively big, cause endergonic structure energy-absorbing not fill Point, energy absorbing efficiency low, and, adaptation condition scope is the narrowest.Therefore, conventional compression energy-absorbing mode Can not meet the vehicle safety requirement to endergonic structure, develop a kind of suction with novel energy-absorbing form Energy structure is particularly important.
Summary of the invention
Technical problem underlying to be solved by this invention is to overcome conventional compression energy absorption device energy-absorbing mode single Defect, appropriate design goes out simple in construction, can with the novel energy absorption device of stability and high efficiency energy-absorbing,
Secondary technical problem is that to be solved by this invention requires the existing enough intensity of this device and toughness, again The collision of some strength can be born, to protect the safety of occupant.
In order to solve above-mentioned technical problem, a kind of collision composite endergonic device provided by the present invention, including Press section and spalling portion;There is in described spalling portion a containing cavity, and stacking is arranged at described containing cavity side The fibrous layer of wall;The inside of described containing cavity is filled with energy-absorbing material;Described fibrous layer is divided into and is arranged at internal layer Silk fiber layer and stacking be arranged at a plurality of carbon fiber layers outside described silk fiber layer;Described carbon Fiber alignment angle in fibrous layer differs;
Described press section includes pressure ram and stripper plate;Described pressure ram and described containing cavity are interference fit, During by External Force Acting, one end of described pressure ram is stretched in described containing cavity, extrudes described energy-absorbing material; The other end of described pressure ram connects stripper plate.
In a preferred embodiment: described carbon fiber layer is divided into stacking from inside to outside arrange and have same thickness The first carbon fiber layer, the second carbon fiber layer and the 3rd carbon fiber layer.
In a preferred embodiment: the fiber alignment angle in described first carbon fiber layer and the folder of vertical direction Angle is 45 °;Fiber alignment angle in second carbon fiber layer is 0 ° with the angle of vertical direction;3rd carbon Fiber alignment angle in fibrous layer is-45 ° with the angle of vertical direction;Fiber row in silk fiber layer Row angle is 0 ° with the angle of vertical direction.
In a preferred embodiment: the material of described carbon fiber layer is carbon fibre reinforced composite.
In a preferred embodiment: between described silk fiber layer and the 3rd carbon fiber layer, have 7-10mm's Gap.
In a preferred embodiment: use between described first fibrous layer, the second fibrous layer and the 3rd fibrous layer SL3334 strength Wear Characteristics of Epoxy Adhesive is even.
In a preferred embodiment: described energy-absorbing material is foamed aluminium;Described foamed aluminium and containing cavity were in Cross cooperation.
In a preferred embodiment: described pressure ram and stripper plate use entity structure, and densified process Carbon fibre reinforced composite.
In a preferred embodiment: described fibrolaminar cross section is rectangle.
Present invention also offers a kind of use being applied in the vehicles by above-mentioned collision composite endergonic device On the way.
Compared to prior art, the invention has the beneficial effects as follows:
1. a kind of collision composite endergonic device that the present invention provides, when energy absorption device is collided, first, Foamed aluminium is squeezed the longitudinal compression of bar, and longitudinal compression energy-absorbing occurs;Then foamed aluminium is because of lateral expansion Afford the transverse shear stress of whole device wall, transverse shear stress energy-absorbing occurs.Subsequently, the four of silk fiber housing It is squeezed the extruding of bar week and spalling, spalling energy-absorbing occurs;The surrounding of first, second and third layer of carbon fiber shell Torn by the conquassation of compression plate, tear energy-absorbing occurs;Finally, along with the fibrous layer of whole device compresses, Whole device is gathered because of compressing, thus enhances the intensity of whole device, takes advantage of in thereby protecting car The safety of member.Fully it is compounded with multiple energy-absorbing mode, improves the energy absorbing efficiency of energy absorption device, it is ensured that energy Fully absorbing of amount.
2. collision composite endergonic device have employed composite structure so that device impact force is rationally divided Join, alleviate the local pressure of material.
3. collision composite endergonic device uses shell structure, has simple in construction, and intensity is high, good stability, The advantages such as energy-absorbing effect is good.
4. collision composite endergonic device uses carbon fibre reinforced composite (CFRP) and silkworm silk, whole improving While the intensity of individual device and energy absorption efficiency, it also is compliant with the theory of environmental protection, environment will not be caused dirt Dye.
5. collision composite endergonic device applied range, can be used on the various device needing energy-absorbing, and Stable performance, is not affected by the external environment.
6. collision composite endergonic device has inserted foamed aluminium in hollow-core construction, reduces in collision process and produces Raw vibrations, make impulsive force tend to relaxing, enhance the energy-absorbing stability of this device simultaneously.
Accompanying drawing explanation
Fig. 1 is the sectional structure chart colliding composite endergonic device in the preferred embodiment of the present invention;
Fig. 2 is fibrolaminar cross sectional representation in the preferred embodiment of the present invention.
Fig. 3 is the front press section of collision and the position view in spalling portion in the preferred embodiment of the present invention;
Fig. 4 is collision rift press section and the position view in spalling portion in the preferred embodiment of the present invention;
Fig. 5 is the energy absorption curve figure colliding composite endergonic device in the preferred embodiment of the present invention.
Detailed description of the invention
With embodiment, the present invention is elaborated below in conjunction with the accompanying drawings.
With reference to Fig. 1-2, a kind of collision composite endergonic device, including press section 1 and spalling portion 2;Described swollen There is in splitting portion 2 containing cavity 21, and stacking is arranged at the fibrous layer of described containing cavity 21 sidewall, institute Stating fibrolaminar cross section is rectangle;The inside of described containing cavity 21 is filled with energy-absorbing material 22;This enforcement In example, described energy-absorbing material 22 is foamed aluminium, and is interference fits with affiliated containing cavity 21.Described fiber Layer is divided into and is arranged at the silk fiber layer 23 of internal layer and stacking is arranged at answering outside described silk fiber layer Several carbon fiber layers;Described carbon fiber layer is divided into stacking from inside to outside to arrange and has the first carbon of same thickness Fibrous layer the 24, second carbon fiber layer 25 and the 3rd carbon fiber layer 26.In described first carbon fiber layer 24 Fiber alignment angle is 45 ° with the angle of vertical direction;Fiber alignment angle in second carbon fiber layer 25 It it is 0 ° with the angle of vertical direction;Fiber alignment angle in 3rd carbon fiber layer 26 and the folder of vertical direction Angle is-45 °;Fiber alignment angle in silk fiber layer 23 is 0 ° with the angle of vertical direction.Silkworm silk It is high that fibrous layer 23 has intensity, good toughness, light weight, the feature of the aspects such as energy absorption efficient stable, Improve the performance of whole device;Foamed aluminium material has higher and controlled porosity, and specific surface area is big, Uniform foamed aluminium can absorb the energy of all directions, these characteristics based on foamed aluminium so that it is in pressure Compression process has higher energy absorbing efficiency and stable compact model, the simultaneously property of the sound absorption damping of foamed aluminium Can, vibrations and noise that car crass produces can be reduced.
Described press section 1 includes pressure ram 11 and stripper plate 12;Described pressure ram 11 and described containing cavity 21 is interference fit, and during by External Force Acting, one end of described pressure ram 11 is stretched in described containing cavity 21, Extrude described energy-absorbing material 22;The other end of described pressure ram 11 connects stripper plate 12.Described pressure ram 11 Entity structure, and the carbon fibre reinforced composite of densified process is used with stripper plate 12.
In the present embodiment, the material of described carbon fiber layer is carbon fibre reinforced composite.Owing to carbon fiber increases Strong composite has the stress plateau of Gao Erkuan in loading process so that energy absorption during it tears Aspect efficient stable, and carbon fibre reinforced composite also to have light weight, intensity height, good toughness etc. concurrently excellent Point.There is between described silk fiber layer 23 and the 3rd carbon fiber layer 26 gap of 7-10mm.Described SL3334 strength Wear Characteristics of Epoxy Adhesive is used between one fibrous layer the 24, second fibrous layer 25 and the 3rd fibrous layer 26 Even.Owing to SL3334 strength epoxy glue has glue-joint strength height, mechanical property is good, and environmental resistance ability is strong Etc. advantage, improve the mechanical property between fibrous layer.
With further reference to Fig. 3-4, pressure ram 11 and silk fiber layer 23 are interference fit, when device is subject to During collision, pressure ram 11 is moved along the inwall of silk fiber layer 23 under impact force effect, now Pressure ram 11 longitudinal compression foamed aluminium, the energy-absorbing longitudinal compression energy-absorbing of generation first stage, then, Foamed aluminium is owing to lateral expansion is by the transverse shear stress of whole device wall, and the energy-absorbing that second stage occurs is horizontal To extruding energy-absorbing.Meanwhile, in the silk fiber layer 23 of pressure ram 11 press-in and its interference fit so that silkworm , there is the energy-absorbing spalling energy-absorbing of phase III in silk fiber layer 23 spalling;Afterwards, at the work of impact force With lower extrusion plate 12 compressed carbon fibrous layer, during fibrous layer pressurized, due to the row of the fiber in three layers of fibrous layer Column direction is different, and therefore, fibrous layer will be 90 when being compressedoCorner is toward front, rear, left and right four Individual direction tears, and the energy-absorbing tear energy-absorbing of fourth stage occurs;By squeezing after tearing due to fibrous layer Pressure, when pressing plate is compressed to apart from bottom about the 6-7mm of this energy absorption device so that the bottom of energy absorption device Rigidity increases, and stops the further mobile of pressing plate, preferably protects occupant so that it is escape injury. The energy-absorbing effect of whole device is as shown in Figure 5.
The above, the only present invention preferably detailed description of the invention, but the protection domain of invention does not limit to In this, any those familiar with the art, in the technical scope that the invention discloses, can think easily The change arrived or replacement, all should contain within protection scope of the present invention.Therefore, the protection model of the present invention Enclose and be as the criterion with scope of the claims.

Claims (10)

1. a collision composite endergonic device, it is characterised in that: include press section and spalling portion;Described There is in spalling portion a containing cavity, and stacking is arranged at the fibrous layer of described containing cavity sidewall;Described The inside of containing cavity is filled with energy-absorbing material;Described fibrous layer is divided into the silk fiber layer being arranged at internal layer And stacking is arranged at a plurality of carbon fiber layers outside described silk fiber layer;In described carbon fiber layer Fiber alignment angle differ;
Described press section includes pressure ram and stripper plate;Described pressure ram and described containing cavity are that interference is joined Closing, during by External Force Acting, one end of described pressure ram is stretched in described containing cavity, extrudes described suction Can material;The other end of described pressure ram connects stripper plate.
Collision composite endergonic device the most according to claim 1, it is characterised in that: described carbon is fine Dimension layer is divided into stacking from inside to outside arrange and have the first carbon fiber layer of same thickness, the second carbon fiber Layer and the 3rd carbon fiber layer.
Collision composite endergonic device the most according to claim 2, it is characterised in that: described first Fiber alignment angle in carbon fiber layer is 45 ° with the angle of vertical direction;In second carbon fiber layer The angle of fiber alignment angle and vertical direction be 0 °;Fiber alignment angle in 3rd carbon fiber layer Degree is-45 ° with the angle of vertical direction;Fiber alignment angle in silk fiber layer and vertical direction Angle be 0 °.
Collision composite endergonic device the most according to claim 3, it is characterised in that: described carbon Fibrolaminar material is carbon fibre reinforced composite.
Collision composite endergonic device the most according to claim 2, it is characterised in that: described silkworm silk There is between fibrous layer and the 3rd carbon fiber layer the gap of 7-10mm.
Collision composite endergonic device the most according to claim 2, it is characterised in that: described first SL3334 strength Wear Characteristics of Epoxy Adhesive is used between carbon fiber layer, the second carbon fiber layer and the 3rd carbon fiber layer Even.
Collision composite endergonic device the most according to claim 1, it is characterised in that: described energy-absorbing Material is foamed aluminium;Described foamed aluminium and containing cavity are in interference fits.
Collision composite endergonic device the most according to claim 1, it is characterised in that: described extruding Bar and stripper plate use entity structure, and the carbon fibre reinforced composite of densified process.
Collision composite endergonic device the most according to claim 1, it is characterised in that: described fiber The cross section of layer is rectangle.
10. the collision composite endergonic device according to any one of claim 1-9 is applied to hand over by one kind Purposes in logical instrument.
CN201510004543.5A 2015-01-06 2015-01-06 Collision composite endergonic device and purposes Expired - Fee Related CN104691467B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510004543.5A CN104691467B (en) 2015-01-06 2015-01-06 Collision composite endergonic device and purposes

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Application Number Priority Date Filing Date Title
CN201510004543.5A CN104691467B (en) 2015-01-06 2015-01-06 Collision composite endergonic device and purposes

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CN104691467B true CN104691467B (en) 2016-11-02

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Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3444146B1 (en) * 2016-04-15 2020-04-08 Nissan Motor Co., Ltd. Energy absorption structure
CN106427842A (en) * 2016-11-10 2017-02-22 无锡市明盛强力风机有限公司 Composite fiber-wound cylindrical foamed aluminum automobile bumper system
CN106740616A (en) * 2016-11-10 2017-05-31 无锡市明盛强力风机有限公司 A kind of column foamed aluminium bumper system for vehicles
CN106884919B (en) * 2017-03-02 2023-04-07 华侨大学 Embedded multistage high-efficient energy-absorbing device
CN107097741B (en) * 2017-05-31 2023-08-29 华侨大学 Gradient composite collision energy-absorbing pipe fitting
CN109466486B (en) * 2018-11-28 2022-03-04 华侨大学 Sandwich level energy-absorbing device

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