WO2024010287A1 - Carbon support-based porous hydrolysis catalyst and manufacturing method therefor - Google Patents

Carbon support-based porous hydrolysis catalyst and manufacturing method therefor Download PDF

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WO2024010287A1
WO2024010287A1 PCT/KR2023/009164 KR2023009164W WO2024010287A1 WO 2024010287 A1 WO2024010287 A1 WO 2024010287A1 KR 2023009164 W KR2023009164 W KR 2023009164W WO 2024010287 A1 WO2024010287 A1 WO 2024010287A1
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water decomposition
decomposition catalyst
catalyst
porous water
carbon support
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PCT/KR2023/009164
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French (fr)
Korean (ko)
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조진한
모정민
고윤지
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고려대학교 산학협력단
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Priority claimed from KR1020220114725A external-priority patent/KR20240007875A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J21/00Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
    • B01J21/18Carbon
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/16Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/20Vanadium, niobium or tantalum
    • B01J23/22Vanadium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/16Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/24Chromium, molybdenum or tungsten
    • B01J23/28Molybdenum
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/16Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/24Chromium, molybdenum or tungsten
    • B01J23/30Tungsten
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/72Copper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/74Iron group metals
    • B01J23/745Iron
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/74Iron group metals
    • B01J23/75Cobalt
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/74Iron group metals
    • B01J23/755Nickel
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/08Heat treatment

Definitions

  • the present invention relates to a porous water decomposition catalyst based on a carbon support and a method for manufacturing the same, and more specifically, to a porous water decomposition catalyst comprising a conductive carbon support derived from a textile material and a method for manufacturing the same.
  • the components of the water splitting catalyst can be divided into a hydrogen generation catalyst at the cathode and an oxygen generation catalyst at the anode. Not only the hydrogen generation catalyst but also the oxygen generation catalyst must have high performance in the same electrolyte to reduce the total moisture. High efficiency can be expected.
  • water decomposes and intermediates repeatedly attach to and fall off the catalyst surface, which represents catalyst activation energy, so providing abundant active sites on the catalyst surface, rapid charge transfer, and driving stability are important factors for efficient hydrogen production. It can be seen that
  • the metals most commonly used as existing water decomposition catalysts are platinum (Pt) for the cathode and iridium (Ir) and ruthenium (Ru) for the anode. It is used by making it into particles or powder, but since this form cannot be used alone, it is used by blending carbon black and Nafion polymer and dropping it on glassy carbon (GC) (N. Cheng et al . , Nat. Commun., 2016, 7, 13638).
  • GC glassy carbon
  • the above metals are very expensive, and the low hygroscopicity of carbon black affects the contact area between the electrolyte and the catalytic active site. Nafion, an insulating material, reduces charge transfer, ultimately reducing catalyst efficiency. It falls.
  • Ni(OH) 2 nickel hydroxide
  • Pt Pt It is known to have similar performance (R. Subbaramn et al. , Science , 2011, 334, 1256). Therefore, research is being actively conducted on the development of a porous catalyst that can realize Ni and Ni(OH) 2 with high catalytic activity with a high surface area and be used as a stand-alone catalytic electrode without the need for an additional binder.
  • NiV Nickel Vanadium
  • NiMo-N Nickel Molybdenum-Nitride nanoplates were grown directly on carbon fabric cloth using hydrothermal synthesis (F. Yu et al. , Nat. Commun. , 2018, 9, 2551).
  • NiFe-P was grown directly on Ni foam using CVD (chemical vapor deposition) method and used as an electrode for two reactions, hydrogen evolution reaction (HER) and oxygen evolution reaction (OER), and cellulose paper filter as an insulator.
  • CVD chemical vapor deposition
  • Ni-P was electroless deposited on top, and NiFe and NiMo were adsorbed on top of it using a three-electrode electroplating method and used as oxygen evolution reaction (OER) and hydrogen evolution reaction (HER) catalysts, respectively ( A. Sahasrabudhe et al. , Nat. Commun ., 2018, 9, 2014).
  • Ni foam have the same conductivity as metal, enabling rapid charge transfer, but the process is very dangerous because pores are formed through an etching process using a strong acid such as HF (hydrogen fluoride). And because the price is quite expensive, there are limitations in producing large-capacity catalysts. In the case of hydrothermal synthesis, expensive equipment is required and it is difficult to uniformly coat the desired metal. Carbon fabric cloth has strong hydrophobic properties as most of its elemental content is made up of carbon, so when used as a support, even if hydrothermal synthesis is used, the catalyst layer is not evenly formed on the fibril strands inside. No. In addition, it is difficult for the metal to grow inside the Ni fibrils made through electroless plating, and it is very difficult to control its thickness consistently.
  • HF hydrogen fluoride
  • NiFe and NiMo are grown on top of it by electroplating, the inner Ni-P cannot be grown on the non-stacked fibril strands, so not only is the surface area of the porous structure not fully utilized, agglomeration is observed on the surface, and it is in powder form. Because it is easy to fall, it has limitations in stability.
  • the water splitting electrode in order to use water splitting as a means of industrially generating hydrogen, the water splitting electrode must maintain a low voltage under a high current for a long time (F. Yu et al. , Nat. Commun. , 2018, 9, 2551) .
  • water decomposition electrodes generate pressure due to gas generation inside the electrode as hydrogen and oxygen are generated (R. Iwata et al ., Joule , 2021, 5, 887-900), and at this time, the electrode is laminated on the support. This has the limitation that the catalyst layer is desorbed or peeled off, ultimately reducing the stability of the electrode.
  • Nafion polymer is used as described above. This is simply a method of physically coating the electrode support, so it is used on the water-decomposition electrode under a high current. There is a limitation that when a lot of gas is generated, high pressure is generated and it is difficult to operate for a long time. Therefore, research on the development of a porous catalyst that can be used as a stand-alone catalyst electrode without the need for an additional binder is required.
  • the present inventors have made diligent efforts to solve the problems of the water-decomposing electrode, and as a result, a uniform and stable metal coating has been applied to an insulating fabric material through a simple plating method through an interface design based on a carbonization process and hydrogen bonding, resulting in a high A water decomposition catalyst with catalytic performance and excellent stability was manufactured, and the present invention was completed.
  • the object of the present invention relates to a porous water decomposition catalyst comprising a conductive carbon support derived from a textile material and a method for producing the same.
  • the present invention provides a conductive carbon support derived from a textile material
  • It includes a catalytically active layer formed on the conductive carbon support,
  • the conductive carbon support provides a hydrophilic porous water decomposition catalyst.
  • the conductive carbon support derived from a fabric material may be a conductive carbon support formed through carbonization by heat treatment of a fabric material.
  • the fabric material may include any one or more selected from the group consisting of cotton fibers, silk fibers, cellulose, polyester, nylon, acrylic fibers, and polyacrylonitrile fibers. there is.
  • the sheet resistance of the carbon support may be 10 0 to 10 4 ⁇ /sq.
  • the conductive carbon support derived from a textile material may have its surface modified with a thiol group (-SH), a carboxyl group (-COOH), or an amine group (-NH 2 ).
  • the catalytically active layer may include a catalyst metal layer and a hydroxide layer or oxyhydroxide layer formed on the catalyst metal layer.
  • the catalyst metal layer is nickel (Ni), cobalt (Co), iron (Fe), molybdenum (Mo), copper (Cu), vanadium (V), and tungsten (W ) may include any one or more selected from the group consisting of.
  • the hydroxide layer includes Ni(OH) 2 , and the beta phase of Ni(OH) 2 may be dominant over the alpha phase.
  • the catalytic active layer of the porous water decomposition catalyst includes a hydroxide layer, it is a hydrogen generation reaction water decomposition catalyst
  • the catalytically active layer includes an oxyhydroxide layer, it may be an oxygen generation reaction water decomposition catalyst.
  • the present invention provides a porous water decomposition electrode including the porous water decomposition catalyst.
  • the present invention includes the steps of (a) carbonizing a fabric material by heat treatment to form a conductive carbon support; and
  • the carbon support formed in step (a) is hydrophilic, providing a method for producing a porous water decomposition catalyst.
  • the textile material may include any one or more selected from the group consisting of cellulose, polyester, nylon, acrylic fiber, and polyacrylonitrile fiber.
  • the heat treatment in step (a) may be performed at 600 to 1000°C.
  • step (a) further includes modifying the surface of the carbon support with a thiol group (-SH), carboxyl group (-COOH), or amine group (-NH 2 ). It can be included.
  • the catalyst metal in step (b) is nickel (Ni), cobalt (Co), iron (Fe), molybdenum (Mo), copper (Cu), and vanadium (V). , and may include any one or more selected from the group consisting of tungsten (W).
  • the catalyst metal in step (b) is nickel (Ni)
  • a porous water decomposition catalyst for hydrogen generation reaction in which a hydroxide layer containing Ni (OH) 2 is formed is prepared.
  • the beta phase of Ni(OH) 2 may be dominant over the alpha phase.
  • NiOOH nickel (Ni), cobalt (Co), and iron (Fe)
  • NiOOH nickel (Ni), cobalt (Co), and iron (Fe)
  • An oxygen generation reaction porous water decomposition catalyst having an oxyhydroxide layer formed can be manufactured.
  • the oxyhydroxide layer containing NiOOH is formed by forming a hydroxide layer containing Ni(OH) 2 and then forming a hydroxide layer containing nickel (Ni), cobalt (Co), and iron (Fe).
  • An oxygen-generating water decomposition catalyst can be manufactured by secondary plating with two or more metals selected from the group consisting of to form an oxyhydroxide layer containing NiOOH.
  • the porous water decomposition catalyst comprising a conductive carbon support derived from a textile material according to the present invention has a porous structure so that hydrogen or oxygen generated on the catalyst surface can easily escape, and has excellent charge transport ability, easy penetration of electrolyte, and high water decomposition. It has a performance effect.
  • the water decomposition catalyst produced in the present invention has high driving stability, capable of maintaining a low voltage for a long time even at high currents, and can be used to manufacture water decomposition electrodes without size or shape restrictions, so it can be usefully used in the manufacture of water decomposition electrodes. You can.
  • Figure 1 is a schematic diagram showing the manufacturing process of a porous water decomposition catalyst containing a conductive carbon support derived from a textile material of the present invention.
  • Figure 2 is a diagram comparing the contact angle of a conventional carbon fiber fabric (Carbon fabric cloth) and a carbon support based on a fabric material of the present invention.
  • Figure 3 is a diagram showing the conductivity and sheet resistance of the carbon support according to the type of fabric material and the temperature at which carbonization occurs.
  • Figure 4 is a diagram showing a Fourier transform infrared spectroscopy graph (FT-IR) for carboxyl groups and amine groups on the surface of a surface-modified carbon support.
  • FT-IR Fourier transform infrared spectroscopy graph
  • Figure 5 shows the crystal structure shape of Ni(OH) 2 (A), Ni electroplated porous water splitting catalyst (EP Ni-CST) (B), and Ni electroless plated porous water splitting catalyst (EL Ni-CST) ( C) This is a diagram showing the crystal structure of Ni(OH) 2 .
  • Figure 6 is a diagram showing conductivity and sheet resistance according to electroplating time.
  • Figure 7 is a SEM (Scanning Electron Microscopy) image according to the manufacturing process of the porous water decomposition catalyst of the present invention.
  • Figure 8 is a scanning electron microscopy (SEM) image of the Ni electroplated porous water decomposition catalyst (A), NiFeCo electroplated porous water decomposition catalyst (B), and commercial Ni foam (C).
  • Figure 9 is an Energy Dispersive X-Ray Analysis (EDX) image of the Ni electroplated porous water splitting catalyst (A) and Ni electroplated carbon fiber fabric (B) of the present invention.
  • EDX Energy Dispersive X-Ray Analysis
  • Figure 10 is an SEM and EDX image of the Ni electroplated porous water decomposition catalyst (A) and Ni electroless plated porous water decomposition catalyst (B) of the present invention.
  • Figure 11 is an SEM and EDX image of the NiFeCo electroplated porous water decomposition catalyst (A) of the present invention and the NiFeCo porous water decomposition catalyst (B) prepared by hydrothermal synthesis.
  • Figure 12 shows the NiFeCo electroplated porous water decomposition catalyst (EP NiFeCo-CST) (A) and the NiFeCo porous water decomposition catalyst (Hyd NiFeCo-CST) (B) prepared by hydrothermal synthesis through X-ray diffraction (XRD) analysis. This is a drawing confirming the crystal structure.
  • EP NiFeCo-CST NiFeCo electroplated porous water decomposition catalyst
  • Hyd NiFeCo-CST NiFeCo porous water decomposition catalyst
  • Figure 13 is a diagram showing the results of a bending test of the Ni electroplated porous water decomposition catalyst (A) and the NiFeCo electroplated porous water decomposition catalyst (B).
  • Figure 14 in 1M KOH electrolyte This is a diagram confirming the hydrogen generation performance (A) and overpotential degree (B) of the Ni electroplated porous water decomposition catalyst (hydrogen generation catalyst).
  • Pt/C/Ni foam represents a commercially sold hydrogen generation electrode
  • CST represents a carbon support derived from a textile material
  • EL Ni-CST represents a porous water decomposition catalyst electroless plated with Ni
  • EP Ni-CST represents a carbon support derived from a textile material. It refers to the Ni electroplated porous water decomposition catalyst of the invention.
  • Figure 15 shows the oxygen generation performance (A) of the NiFeCo electroplated porous water decomposition catalyst (oxygen generation catalyst) in 1M KOH electrolyte, the oxygen generation performance (B) according to the type of metal catalyst, and the degree of overvoltage (C) according to the type of metal catalyst. ) is a drawing confirming this.
  • IrO 2 /Ni foam is a commercially available oxygen generating electrode
  • EP Ni-CST is a Ni electroplated porous water decomposition catalyst of the present invention
  • Hyd NiFeCo-CST is a hydrothermal synthesis method.
  • NiFeCo porous water decomposition catalyst, EP NiFeCo-CST refers to the NiFeCo electroplated porous water decomposition catalyst of the present invention.
  • EP NiFeCo-CST refers to the NiFeCo electroplated porous water decomposition catalyst of the present invention
  • EP NiFe-CST refers to the NiFe electroplated porous water decomposition catalyst
  • EP Ni-CST refers to the Ni Fe electroplated porous water decomposition catalyst of the present invention. It refers to an electroplated porous water decomposition catalyst.
  • Figure 16 is an image of a two-electrode system connecting the Ni electroplated porous water decomposition catalyst as the cathode and the NiFeCo electroplated porous water decomposition catalyst as the anode [EP Ni(-) ⁇ EP NiFeCo/Ni(+)](A ),
  • Current density performance analysis of the two-electrode system (B) and (C) are diagrams evaluating the electrode efficiency of the two-electrode system.
  • a water decomposition electrode [Pt/C(-) ⁇ 2 (+)] connected with Pt/C/Ni foam as the cathode and IrO 2 /Ni foam as the anode, and a porous water decomposition catalyst with Ni electroless plating were used.
  • a cathode a water decomposition electrode [EL Ni(-) ⁇ Hyd NiFeCo/Ni(+)] was used, in which a NiFeCo porous water decomposition catalyst prepared by hydrothermal synthesis was connected to the anode.
  • Figure 17 is a diagram comparing the performance of the water-splitting electrode composed of the two-electrode system of the present invention and other water-splitting electrodes.
  • Figure 18 is a diagram showing a cell voltage measurement graph according to the current density of the water splitting electrode composed of the two-electrode system of the present invention and SEM images (red box) before and after the electrode reaction.
  • Figure 19 shows a water splitting electrode [Pt/C(-) ⁇ 2 (+)] (A) connecting Pt/C/Ni foam as a cathode and IrO 2 /Ni foam as an anode, and a porous Ni electroless plated.
  • Cell voltage according to the current density of the water decomposition electrode [EL Ni(-) ⁇ Hyd NiFeCo/Ni(+)](B), which connects the water decomposition catalyst as the cathode and the NiFeCo porous water decomposition catalyst prepared by hydrothermal synthesis as the anode.
  • the present invention provides a conductive carbon support derived from a textile material
  • It includes a catalytically active layer formed on the conductive carbon support,
  • the conductive carbon support relates to a hydrophilic porous water decomposition catalyst.
  • the conductive carbon support derived from a fabric material refers to a conductive support formed by heat treatment of a fabric material and carbonization. More specifically, the textile material may be formed of a carbon support imparted with insulation or conductivity due to carbonization due to heat treatment.
  • the textile material is a porous structure with pores formed by fibrill strands, and can be selected from animal fibers including vegetable fibers or animal fibers, or artificial fibers including synthetic fibers or regenerated fibers. Specifically, It may include, but is not necessarily limited to, any one or more selected from the group consisting of cotton fibers, silk fibers, cellulose, polyester, nylon, acrylic fibers, and polyacrylonitrile fibers, and may have porosity depending on the fibril structure. As long as it corresponds to a structure, it falls within the scope of the present invention.
  • the carbonization process according to the heat treatment performed in the present invention is carried out at a relatively low temperature in order to have the minimum electrical conductivity possible for electroplating, so that some of the hydrophilic reactors originally contained in the fabric material still remain. exist.
  • the carbon support produced in the present invention is hydrophilic and has a contact angle of 0 to 60°, and preferably, is superhydrophilic and has a contact angle of 0 to 10°.
  • the contact angle is the angle at which a liquid is thermodynamically balanced on a solid surface and is a measure of the wettability of the solid surface. If the liquid is water, the smaller the contact angle, the higher the wettability and higher surface energy, making it hydrophilic. The higher the contact angle, the lower the wettability and low surface energy, making it hydrophobic. That is, the carbon support has a very low contact angle and high hydrophilicity, so that during electroplating, which will be described later, a catalytic active layer can be evenly formed on the fibril strands inside and the electrolyte can easily penetrate.
  • the sheet resistance of the carbon support may be 10 0 to 10 4 ⁇ /sq.
  • the carbon support may have a minimum sheet resistance that allows electroplating to form a catalytically active layer, which will be described later, and the sheet resistance varies depending on the heat treatment temperature of the fabric material. Therefore, the sheet resistance of the carbon support is preferably 10 0 to 10 4 ⁇ /sq, and the heat treatment temperature for this is preferably 600 to 1000 ° C. In this range, unlike existing carbonization technology, as the carbonization process progresses at low temperature, the carbon support has hydrophilicity. A conductive carbon support can be formed.
  • the carbon support may have a surface modified with a thiol group (-SH), a carboxyl group (-COOH), or an amine group (-NH 2 ).
  • the fabric-derived conductive carbon support can have its surface modified with various reactors through hydrogen bonding of polymers and single molecules with thiol groups (-SH), carboxyl groups (-COOH), or amine groups (-NH 2 ).
  • a water decomposition catalyst with excellent stability can be manufactured through chemical bonding with various functional groups of the modified carbon support and the metal catalyst layer.
  • the catalytically active layer may include a catalyst metal layer and a hydroxide layer or oxyhydroxide layer formed on the catalyst metal layer.
  • the water decomposition catalyst with a hydroxide layer formed can be used as a cathode for the hydrogen evolution reaction, and the water decomposition catalyst with the oxyhydroxide layer formed as an oxidation electrode for the oxygen evolution reaction.
  • the catalyst metal layer can be formed by electroplating a catalyst metal on the carbon support, and the catalyst metal is nickel (Ni), cobalt (Co), iron (Fe), molybdenum (Mo), copper (Cu), and vanadium. (V), and tungsten (W).
  • the water decomposition catalyst according to the present invention when used as a reduction electrode for the Hydrogen Evolution Reaction (HER), Ni electroplating is preferable, and the hydrogen generation performance is improved by Ni and Ni(OH) 2 to be described later. Very excellent.
  • the water decomposition catalyst according to the present invention when used as an oxidizing electrode for oxygen evolution reaction (OER), electroplating of Ni, Co, and Fe complex is preferred, and oxides of Ni, Fe, and Co, i.e. NiOOH is formed under the influence of Fe and Co, providing excellent oxygen generation performance.
  • OER oxygen evolution reaction
  • the hydroxide layer includes Ni(OH) 2 , and the beta phase of Ni(OH) 2 may be dominant over the alpha phase.
  • the oxyhydroxide layer includes NiOOH. Specifically, the oxyhydroxide layer (Ni(OH) 2 ) may be formed first, and then the oxyhydroxide layer containing NiOOH may be formed using Ni, Fe, and Co.
  • Ni(OH) 2 is a catalytically active material that plays a role in separating hydrogen from the HO-H bond of water, and affects hydrogen generation and oxygen generation.
  • Figure 5(A) is a diagram showing the crystal structure of Ni(OH) 2.
  • Ni(OH) 2 is divided into a) alpha phase and b) beta phase depending on the crystal structure.
  • the hydroxide layer according to the present invention consists of Ni The beta phase of (OH) 2 appears more dominant than the alpha phase, thereby improving hydrogen generation and oxygen generation performance (Xiaowen Yu et al., ACS Energy Lett., 2018).
  • the alpha phase of Ni(OH) 2 is a structure in which H 2 O is inserted between each Ni(OH) 2 layer. Due to the bond with H 2 O inside, H 2 reacts when water decomposition occurs on the surface. The bonding force with O is weakened, the water decomposition ability is reduced, and the amount of H 2 O adsorption is small.
  • the beta phase of Ni(OH) 2 does not have H 2 O bound inside, it can bond more strongly with H 2 O reacting on the surface, resulting in excellent water decomposition ability and a small amount of H 2 O adsorption on the surface. It increases.
  • the crystal structure of Ni(OH) 2 depends on the concentration of the nickel salt solution and the current density applied to the cathode.
  • the alpha phase dominates at relatively low current densities
  • the beta phase dominates at high current densities.
  • the electrode produced in the present invention is significant in that it allows electroplating evenly to the inside of the fabric material without over-plating under a sufficiently high current density at which a beta phase is formed.
  • the present invention relates to a porous water decomposition electrode including the porous water decomposition catalyst.
  • the water decomposition catalyst according to the present invention can be used as an electrode, and as described above, it can be used as a reduction electrode or an oxidation electrode depending on the catalyst metal to be electroplated.
  • the present invention includes the steps of (a) carbonizing a fabric material by heat treatment to form a conductive carbon support; and
  • the carbon support formed in step (a) relates to a method for producing a porous water decomposition catalyst having a contact angle of 0 to 60 degrees.
  • the water decomposition catalyst of the present invention can be manufactured by the same method as the schematic diagram in FIG. 1, and the porous water decomposition catalyst prepared by the above method includes the steps of (c) placing the electrode in an oven and heat treating it at 150°C for 3 hours. ; (d) immersing the electrode in a KOH solution for 1 hour after heat treatment; and (e) washing the water decomposition catalyst on which the catalytic active layer was formed with distilled water and drying it.
  • an insulating fabric material is heat treated and carbonized to form a conductive carbon support.
  • the carbon support formed at this time is hydrophilic and has a contact angle of 0 to 60°, preferably superhydrophilic, and has a contact angle of 0 to 60°. It has a contact angle of between 10 and 10 degrees.
  • the carbon support is formed as a conductive support having a minimum sheet resistance that allows electroplating to form a catalytically active layer through heat treatment and carbonization, preferably 10 0 to 10 4 ⁇ / through heat treatment at 600 to 1000°C. It can have a sheet resistance of sq.
  • step (a) may further include modifying the surface of the carbon support with a thiol group (-SH), carboxyl group (-COOH), or amine group (-NH 2 ).
  • the above step is a step of modifying the surface of the carbon support with a thiol group (-SH), carboxyl group (-COOH), or amine group (-NH 2 ), and the surface can be modified in various ways through hydrogen bonding between polymers and single molecules having the functional groups. It can be modified with a reactor, and a water decomposition catalyst with excellent stability can be produced through chemical bonding with various functional groups of the surface-modified carbon support and the metal catalyst layer.
  • step (b) the catalytic active layer is coated by electroplating a catalytic metal on a carbon support, and the combination of the catalytic metal used and the catalytic metal according to the purpose of the water decomposition catalyst is as described above.
  • electroplating makes it possible to coat a uniform catalytic active layer on a carbon support, and because it is done in a simple way and within a short time, the time required to manufacture the catalyst can be shortened, manufacturing costs can be lowered, and efficient control is possible. do.
  • step (b) when the catalyst metal in step (b) is nickel (Ni), a hydrogen generation reaction water decomposition catalyst can be manufactured. Specifically, in step (b), electroplating is performed with nickel (Ni) to produce Ni. A hydroxide layer containing (OH) 2 can be formed.
  • an oxygen generation reaction water decomposition catalyst can be manufactured, specifically, In step (b), first electroplating was performed with nickel (Ni) to form a hydroxide layer containing Ni(OH) 2 , and then a hydroxide layer consisting of nickel (Ni), cobalt (Co), and iron (Fe) was formed.
  • An oxygen-evolving water decomposition catalyst can be manufactured by secondary plating with two or more metals selected from the group to form an oxyhydroxide layer containing NiOOH.
  • a hydroxide layer located on the catalyst metal layer is formed at the same time as the catalytic active layer is coated by electroplating.
  • the hydroxide layer includes Ni(OH) 2 and, in particular, beta of Ni(OH) 2 This phase dominates the alpha phase, improving hydrogen generation and oxygen generation performance.
  • a hydroxide layer in which the beta phase of Ni(OH) 2 is superior to the alpha phase can be formed without a post-treatment process.
  • the present invention uses a porous fabric material to facilitate the inflow of electrolyte and has a large surface area, making it possible to manufacture a water decomposition catalyst with high performance per unit area, and also to enable plating using a low-temperature carbonization process. It secures minimum conductivity and at the same time has hydrophilic properties due to the remaining heteroatoms, enabling even coating of the inside of the fabric material when introducing various metal catalyst layers through water electrolysis-based electroplating. Additionally, the remaining heteroatoms are connected by chemical bonds to polymers and single molecules with various reactive groups (thiol group, carboxyl group, and amine group), making it possible to replace the surface of the carbon support with various reactive groups.
  • the various reactors of the carbon support form chemical bonds with the metal catalyst layer, increasing the bonding force between the electrode support and the catalyst layer, ultimately maximizing the operating stability of the electrode.
  • Example 1 Preparation of water decomposition catalyst and electrode containing carbon support derived from textile material
  • a carbon support derived from textile fibers silk fabric (Coasilk, Korea), an insulating fabric material, is first washed with deionized water, dried in an oven, and then heated to 950°C at a rate of 3°C/min. It was carbonized by maintaining it in a furnace under a nitrogen gas flow for 3 hours.
  • the carbon support (CST) formed after carbonization was naturally cooled at room temperature.
  • a carbon support was prepared in the same manner as above using cotton fabric as a control.
  • the conductive carbon support derived from the silk material prepared in Example 1-1 was treated with strong acid at 70°C for 2 hours with H 2 SO 4 /HNO 3 to produce a carbon support modified with a carboxyl group (-COOH) (COOH-CST) ) was prepared.
  • the COOH-CST was then washed with deionized water, dried in an oven, and treated with tris(2-aminoethyl)amine (TREN, Mw 146 g/mol, 5 mg/mol dispersed in ethanol).
  • TREN tris(2-aminoethyl)amine
  • a carbon support (NH 2 -CST) modified with an amine group (-NH 2 ) was prepared by immersing it in a solution for 3 hours.
  • a porous water decomposition catalyst for hydrogen generation reaction was prepared by performing Ni electroplating on the fabric-derived carbon support whose surface was modified with amine groups in Example 1-2. Electroplating was performed at a current density of 360 mA/cm 2 for 5 minutes in a Watt bath composition of nickel plating solution (240 g/L NiSO 4 , 45 g/L NiCl 2 , 30 g H 3 BO 3 ), NH 2 -CST was used as a cathode, and a nickel plate was used as an anode (Ni loading amount: 40.6 mg/cm 2 ). At this time, the manufactured electrode formed a hydroxide layer even without post-processing. Next, the electrode on which the hydroxide layer was formed was washed with deionized water and dried at room temperature (EP Ni-CST).
  • nickel plating solution 240 g/L NiSO 4 , 45 g/L NiCl 2 , 30 g H 3 BO 3
  • NH 2 -CST was used as a
  • Ni, Fe, and Co electroplating was performed on the fabric-derived carbon support whose surface was modified with amine groups in Example 1-2.
  • an aqueous electrolyte bath containing 3mM Ni(NO 3 ) 2 ⁇ 6H 2 O, 3mM Fe(NO 3 ) 3 ⁇ 9H 2 O, and 3mM Co(NO 3 ) 3 ⁇ 6H 2 O.
  • a NiFeCo layer was deposited on the EP Ni-CST of Example 1-3.
  • NiFeCo electroplating process was performed at a current density of 30 mA/cm 2 for 10 minutes using a power supply, and EP Ni-CST was used as the cathode and a nickel plate as the anode. After electrodeposition, the coated electrode was washed three times with deionized water and dried to prepare an oxygen evolution water splitting catalyst (EP NiFeCo-CST) electroplated with NiFeCo (NiFeCo loading: 2 mg/cm 2 ). .
  • EP NiFeCo-CST oxygen evolution water splitting catalyst
  • a water-splitting electrode was manufactured by electroplating Ni on a basic carbon fiber fabric (Carbon cloth HCP331, Wizmac) in the same manner as above.
  • a water-splitting electrode (EL Ni-CST) was manufactured by plating a textile-derived carbon support whose surface was modified with amine groups with Ni using an electroless deposition method.
  • Electroless plating was performed by depositing nickel on NH 2 -CST according to a reported method.
  • sensitizing solution 0.05M SnCl 2 ⁇ 2H 2 O and 0.15M HCl
  • PdCl 2 solution 0.6mM PdCl 2 and 0.03M HCl
  • a solution of 45 g/L NiSO 4 ⁇ 6H 2 O, 240 g/L NaH 2 PO 2 ⁇ H 2 O, 30 g/L NaC 6 H 5 O 7 ⁇ 2H 2 O and 50 g/L NH 4 Cl. were mixed together at room temperature and adjusted to pH 9 using NH 4 OH.
  • NH 2 -CST substrate was immersed in the mixture and stirred for 30 minutes. After reaction, the samples were washed repeatedly with deionized water and dried at room temperature.
  • the autoclave was sealed and maintained at 120°C for 3 hours, then the electrode was washed with deionized water and dried at 60°C for 12 hours to prepare a NiFeCo water decomposition catalyst (Hyd NiFeCo-CST) by hydrothermal synthesis.
  • Hyd NiFeCo-CST NiFeCo water decomposition catalyst
  • the EP Ni- of Example 1-3 was prepared using an aqueous electrolyte bath containing 3mM Ni(NO 3 ) 2 ⁇ 6H 2 O and 3mM Fe(NO 3 ) 3 ⁇ 9H 2 O.
  • a NiFe layer was deposited on the CST.
  • NiFe electroplating process was performed at a current density of 30 mA/cm 2 for 10 minutes using a power supply, and EP Ni-CST was used as the cathode and a nickel plate as the anode. After electrodeposition, the coated electrode was washed three times with deionized water and dried to prepare an oxygen evolution reaction water splitting catalyst (EP NiFe-CST) electroplated with NiFe (NiFe loading amount: 2 mg/cm 2 ). .
  • EP NiFe-CST oxygen evolution reaction water splitting catalyst
  • the Pt/C electrode was prepared by dispersing 1 mg of Pt/C (20 wt% Pt in Vulcan XC-72) in 300 ⁇ L of an EtOH solution containing 10.5 ⁇ L of 5 wt% Nafion.
  • the resulting catalyst ink solution was coated with CST or commercial Ni foam (0.5 ⁇ 0.5 cm 2 , Goodfellow Cambridge Ltd, UK) and then dried at room temperature.
  • the IrO 2 electrode was prepared by dispersing 1 mg of IrO 2 in 300 ⁇ L of an EtOH solution containing 10.5 ⁇ L of 5% by weight Nafion.
  • the IrO 2 catalyst ink solution was deposited on CST or commercial Ni foam (0.5 ⁇ 0.5 cm 2 ) in the same manner as the Pt/C electrode and then dried at room temperature.
  • Example 2 Preparation and characterization of carbon support derived from textile material
  • Example 1-1 To analyze the properties of the carbon support prepared in Example 1-1, the contact angle was measured using a Phoenix 300 instrument (S.E.O. Co., Ltd.).
  • the existing carbon fabric cloth had a very large contact angle of 117°, whereas the carbon support derived from the fabric material of the present invention had a very small contact angle of 0°, showing that it had hydrophilic properties. confirmed.
  • the fabric-derived carbon support of the present invention is heat-treated at a relatively lower temperature than the existing carbonization process, and heteroatoms (nitrogen and oxygen) are present, resulting in hydrophilic properties.
  • FT-IR Fourier transform infrared spectroscopy
  • Example 4 Analysis of the structure of the catalyst metal layer formed by electroplating
  • the hydroxide layer structure of the hydrogen generation reaction porous water decomposition catalyst prepared in Examples 1-3 was analyzed using X-ray diffraction (XRD).
  • X-ray diffraction (XRD) analysis was performed on a SmartLab instrument (Rigaku) with a Cu K ⁇ radiation source.
  • the conductivity and sheet resistance of the water decomposition catalyst prepared in Examples 1-3 were measured according to the electroplating time.
  • Example 6 Evaluation of the microstructure of the carbon support and the coating of the catalyst metal layer
  • Figure 7 is an image of the surface of the carbon support measured by SEM at each stage of manufacturing the porous water decomposition catalyst
  • Figure 8 shows the surface of the carbon support of the Ni electroplated porous water decomposition catalyst, NiFeCo electroplated porous water decomposition catalyst, and commercial Ni foam. This is an image measured with SEM.
  • Example 7 Comparison of properties of the porous water decomposition catalyst of the present invention and a catalyst manufactured by existing technology
  • Ni electroplated porous water splitting catalyst prepared in Examples 1-3 of the present invention and the Ni electroplated basic carbon fiber fabric of Comparative Example 1 were analyzed by EDX.
  • Ni electroplated porous water decomposition catalyst prepared in Examples 1-3 of the present invention and the Ni electroless-plated water decomposition catalyst (EL Ni-CST) of Comparative Example 2 were examined by SEM and EDX. analyzed.
  • the porous water decomposition catalyst according to the present invention uses a hydrophilic carbon support, so when performing water electrolysis-based electroplating, the metal catalyst layer becomes a fabric. It was confirmed that plating progressed evenly to the inside while maintaining the porosity. In addition, it was confirmed that a plating layer was formed in the form of protrusions on the surface of the electrode fibrils, increasing the overall surface area of the electrode.
  • NiFeCo electroplated porous water decomposition catalyst Electroplated NiFeCo. oxygen evolution reaction
  • NiFeCo water decomposition catalyst Hyd NiFeCo-CST
  • the porous water decomposition catalyst according to the present invention was confirmed to be evenly plated to the inside of Ni, Fe, and Co while maintaining the porosity of the fabric, and the electrode fibril It was confirmed that a plating layer was formed on the surface in the form of a nano array, increasing the surface area of the electrode.
  • the porosity of such fabric materials facilitates electrolyte inflow, and the increase in the surface area of the electrode due to additional plating has the advantage of maximizing performance per unit area (cm 2 ).
  • EP NiFeCo-CST NiFeCo electroplated porous water decomposition catalyst
  • Hyd NiFeCo-CST NiFeCo porous water decomposition catalyst
  • Example 8 Bending test analysis of the porous water splitting catalyst of the present invention
  • the water-splitting electrode manufactured in the present invention retains the flexibility of the fabric material even after metal electroplating, and can be tested in a bending test of about 5,000 sides. It was confirmed that high electrical conductivity was maintained even after this and that stability was excellent.
  • ICP-MS Inductively coupled plasma mass spectrometry
  • Example 1-5 As a control, the carbon support (CST) derived from a textile material prepared in Example 1-1 was used, and Comparative Example 2 (EL Ni-CST) and Comparative Example 5 (Pt/C/Ni foam) of Example 1-5 were used. The hydrogen generation performance and overvoltage level of the water decomposition catalyst were analyzed in the same manner as above.
  • the EP Ni-CST of the present invention was confirmed to have significantly better hydrogen generation performance compared to commercially sold Pt/C/Ni foam, and the EL Ni-CST manufactured by the existing method It was confirmed to have a much lower overvoltage compared to .
  • ICP-MS Inductively coupled plasma mass spectrometry
  • EP Ni-CST a porous water splitting catalyst for hydrogen generation reaction of the present invention
  • Comparative Example 3 Hyd NiFeCo-CST
  • Comparative Example 4 EP NiFe-CST
  • Comparative Examples of Examples 1-5 were used as a control group.
  • the water decomposition catalyst of 6 IrO 2 /Ni foam
  • Example 10 Evaluation of properties of water decomposition electrode manufactured with the porous water decomposition catalyst of the present invention
  • the Ni electroplated porous water decomposition catalyst of Example 1-3 is connected as a cathode, and the NiFeCo electroplated porous water decomposition catalyst of Example 1-4 is connected as an anode.
  • [EP Ni(-) ⁇ EP NiFeCo/Ni(+)] was prepared (FIG. 16(A)), and the current density and electrode efficiency of the two-electrode system were analyzed.
  • a water decomposition electrode was connected with Pt/C/Ni foam as the cathode and IrO 2 /Ni foam as the anode [Pt/C(-) ⁇ 2 (+)], and a porous water decomposition catalyst electroless plated with Ni as the cathode.
  • a water decomposition electrode [EL Ni(-) ⁇ Hyd NiFeCo/Ni(+)] was used, in which a NiFeCo porous water decomposition catalyst prepared by hydrothermal synthesis was connected to the anode.
  • the water-splitting electrode of the present invention had very excellent performance compared to existing commercialized electrodes, and had a low voltage under high current. It was confirmed that the voltage value was indicated.
  • Figure 16 (C) as a result of conducting an electrode efficiency test, it was confirmed that the amount of oxygen and hydrogen generated from each electrode was 99.8% consistent with the theoretical amount, which is consistent with the water decomposition of the present invention. This means that the electrode is a very efficient water splitting electrode in which no other side reactions occur.
  • Figure 17 compares the performance of the previously disclosed water-splitting electrode and the water-splitting electrode of the present invention. It was confirmed that the water-splitting electrode of the present invention exhibits a lower overvoltage compared to other water-splitting electrodes and has excellent water-splitting performance. .
  • the water-splitting electrode of the present invention was driven for a long time at various current densities, and as shown in Figures 18 and 19, unlike the control group, the water-splitting electrode of the present invention had a voltage value of It was confirmed that it remained constant.
  • the surface protrusion structure and nano array structure did not change and desorption and peeling did not occur even after long-term operation. did.
  • the porous water decomposition catalyst manufactured using a highly hydrophilic carbon support with minimum electrical conductivity capable of electroplating has excellent charge transport ability, facilitates electrolyte penetration, and has high water decomposition performance.
  • the water decomposition catalyst produced in the present invention has high driving stability, capable of maintaining a low voltage for a long time even at high currents, and can be used to manufacture water decomposition electrodes without size or shape restrictions, so it can be usefully used in the manufacture of water decomposition electrodes. You can.

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Abstract

The present invention relates to a carbon support-based porous hydrolysis catalyst and a manufacturing method therefor and, more specifically, to a porous hydrolysis catalyst including a conductive carbon support derived from textile materials, and a manufacturing method therefor. With a porous structure that makes it easy for hydrogen or oxygen generated on the catalyst surface to escape, the porous hydrolysis catalyst including a conductive carbon support derived from textile materials according to the present invention possesses excellent charge transport capabilities, allows for easy penetration of the electrolyte, and exhibits high hydrolysis performance. Moreover, the hydrolysis catalyst manufactured in the present invention maintains low voltage over a long period even at high currents, indicating high operational stability. In addition, the present invention is used for manufacturing hydrolysis catalysts without restrictions on size or shape and thus can be advantageously applied to the manufacture of hydrolysis electrodes.

Description

탄소지지체 기반 다공성 수분해 촉매 및 이의 제조방법Carbon support-based porous water decomposition catalyst and method for manufacturing the same
본 발명은 탄소지지체 기반 다공성 수분해 촉매 및 이의 제조방법에 관한 것으로, 보다 상세하게는 직물 소재 유래 전도성 탄소지지체를 포함하는 다공성 수분해 촉매 및 이의 제조방법에 관한 것이다.The present invention relates to a porous water decomposition catalyst based on a carbon support and a method for manufacturing the same, and more specifically, to a porous water decomposition catalyst comprising a conductive carbon support derived from a textile material and a method for manufacturing the same.
산업적으로 발전함에 따라 화석연료의 사용이 증가하고, 이산화탄소 발생이 증가함에 따라 심각한 환경문제가 대두되고 있다. 따라서 전 세계적으로 화석연료 사용을 대체하기 위한 에너지 개발에 많은 연구가 진행되고 있으며, 특히 다양한 국가 및 그룹에서 수소 개발 로드맵을 발표하면서 수소 에너지에 관한 관심이 높아지고 있다. 수소는 연료로 사용할 때 유독한 기체를 내보내지 않고, 중량 대비 높은 에너지를 낼 수 있어 차세대 에너지로 각광을 받고 있다. 수소를 만들기 위해 가장 많이 사용되는 방법으로 리포밍이 있지만, 고온, 고압 하에서 진행되고 결국 수소를 생산하기 위해 이산화탄소를 배출한다는 단점을 가지고 있다. 반면, 수분해 방법은 부산물이 나오지 않고 순도 높은 수소를 생산할 수 있어서 많은 연구진이 효율적인 수분해 방법에 주목하고 있다. As industrial development increases, the use of fossil fuels increases and carbon dioxide generation increases, leading to serious environmental problems. Therefore, much research is being conducted around the world to develop energy to replace the use of fossil fuels. In particular, interest in hydrogen energy is increasing as various countries and groups announce hydrogen development roadmaps. Hydrogen is attracting attention as a next-generation energy source because it does not emit toxic gases when used as a fuel and can produce high energy-to-weight ratio. Reforming is the most commonly used method to produce hydrogen, but it has the disadvantage of being carried out under high temperature and pressure and ultimately emitting carbon dioxide to produce hydrogen. On the other hand, the water decomposition method can produce high purity hydrogen without producing by-products, so many researchers are paying attention to efficient water decomposition methods.
수분해 촉매의 구성요소는 캐소드(cathode)에서의 수소 발생 촉매와 애노드(anode)에서의 산소 발생 촉매로 나눌 수 있으며, 수소 발생 촉매뿐만 아니라 산소 발생 촉매가 같은 전해질에서 높은 성능을 가지고 있어야만 전체 수분해의 높은 효율을 기대할 수 있다. 또한, 물이 분해되어 중간체들이 촉매 표면에 붙었다가 떨어짐을 반복하게 되어 이로 인해 촉매 활성화 에너지를 나타내므로 효율적인 수소를 생산하기 위해서는 촉매 표면에 풍부한 활성 부위 제공과 전하의 빠른 이동 및 구동 안정성이 중요한 요소라고 볼 수 있다. The components of the water splitting catalyst can be divided into a hydrogen generation catalyst at the cathode and an oxygen generation catalyst at the anode. Not only the hydrogen generation catalyst but also the oxygen generation catalyst must have high performance in the same electrolyte to reduce the total moisture. High efficiency can be expected. In addition, water decomposes and intermediates repeatedly attach to and fall off the catalyst surface, which represents catalyst activation energy, so providing abundant active sites on the catalyst surface, rapid charge transfer, and driving stability are important factors for efficient hydrogen production. It can be seen that
기존 수분해 촉매로 가장 많이 사용하는 금속은 캐소드(cathode)의 백금(platinum; Pt), 애노드(anode)의 이리듐(iridium; Ir)과 루테늄(Ruthenium; Ru)이며, 넓은 표면적을 충족시키기 위해 나노입자나 파우더로 만들어 사용하는데, 이러한 형태는 단독으로 사용될 수 없으므로 카본 블랙과 나피온 폴리머(Nafion polymer)의 블렌딩을 통해 글래시 카본(glassy carbon, GC) 위에 떨어뜨려 사용한다 (N. Cheng et al., Nat. Commun., 2016, 7, 13638). 위의 금속들은 가격이 매우 비싸고, 카본 블랙이 가지고 있는 낮은 흡습성에 의해 전해질과 촉매 활성 부위의 contact area에 영향을 미치게 되며, 절연체 물질인 나피온에 의해 전하 이동이 감소하게 되어, 결국 촉매 효율이 떨어지게 된다.The metals most commonly used as existing water decomposition catalysts are platinum (Pt) for the cathode and iridium (Ir) and ruthenium (Ru) for the anode. It is used by making it into particles or powder, but since this form cannot be used alone, it is used by blending carbon black and Nafion polymer and dropping it on glassy carbon (GC) (N. Cheng et al . , Nat. Commun., 2016, 7, 13638). The above metals are very expensive, and the low hygroscopicity of carbon black affects the contact area between the electrolyte and the catalytic active site. Nafion, an insulating material, reduces charge transfer, ultimately reducing catalyst efficiency. It falls.
현재, 수분해 촉매로써 Ni(OH)2(니켈 수산화물)는 HO-H의 결합을 끊는 역할을 수행하며, Ni은 분해된 중간체인 Had가 흡착된 후 수소로 재결합하기 위한 핵심 물질로, Pt와 유사한 성능을 갖는 것으로 알려져 있다 (R. Subbaramn et al., Science, 2011, 334, 1256). 따라서 높은 촉매 활성을 갖는 Ni과 Ni(OH)2을 높은 표면적으로 구현하고, 추가적인 바인더가 필요 없이 단독 촉매 전극으로 쓰일 수 있는 다공성 촉매 개발에 대한 연구가 활발히 진행되고 있다. Currently, Ni(OH) 2 (nickel hydroxide) as a water decomposition catalyst plays the role of breaking the HO-H bond, and Ni is a key material for recombining the decomposed intermediate H ad into hydrogen after it is adsorbed, and Pt It is known to have similar performance (R. Subbaramn et al. , Science , 2011, 334, 1256). Therefore, research is being actively conducted on the development of a porous catalyst that can realize Ni and Ni(OH) 2 with high catalytic activity with a high surface area and be used as a stand-alone catalytic electrode without the need for an additional binder.
이전 연구에서는 수열합성법(hydrothermal method)으로 Ni 폼(foam) 위에 NiV(Nickel Vanadium)을 성장시켜 사용하거나(D. Wang et al., Nat. Commun., 2019, 10, 3899), NiMo-N(Nickel Molybdenum-Nitride) 나노플레이트(nanoplate)를 수열합성법으로 탄소 섬유 직물(carbon fabric cloth)에 직접 성장시켜 사용하였다 (F. Yu et al., Nat. Commun., 2018, 9, 2551). 더 나아가 NiFe-P를 CVD(chemical vapor deposition) 법으로 Ni 폼(foam)에 직접 성장시켜 수소 발생 반응(HER)과 산소 발생 반응(OER), 두 반응의 전극으로 사용하였으며, 절연체인 셀룰로오스 종이 필터 위에 Ni-P를 무전해 도금(electroless deposition)을 하고, 그 위에 NiFe와 NiMo를 3-전극 전기 도금 법으로 흡착시켜 각각 산소 발생 반응(OER)과 수소 발생 반응(HER) 촉매로써 사용하였다 하였다 (A. Sahasrabudhe et al., Nat. Commun., 2018, 9, 2014).In previous studies, NiV (Nickel Vanadium) was grown on Ni foam using a hydrothermal method (D. Wang et al. , Nat. Commun. , 2019, 10, 3899), or NiMo-N ( Nickel Molybdenum-Nitride nanoplates were grown directly on carbon fabric cloth using hydrothermal synthesis (F. Yu et al. , Nat. Commun. , 2018, 9, 2551). Furthermore, NiFe-P was grown directly on Ni foam using CVD (chemical vapor deposition) method and used as an electrode for two reactions, hydrogen evolution reaction (HER) and oxygen evolution reaction (OER), and cellulose paper filter as an insulator. Ni-P was electroless deposited on top, and NiFe and NiMo were adsorbed on top of it using a three-electrode electroplating method and used as oxygen evolution reaction (OER) and hydrogen evolution reaction (HER) catalysts, respectively ( A. Sahasrabudhe et al. , Nat. Commun ., 2018, 9, 2014).
Ni 폼(foam)과 같은 물질은 메탈과 동일한 전도성을 가짐에 따라 빠른 전하 이동이 가능하지만, HF(플루오린화수소)와 같은 강산을 이용하여 에칭 과정을 통해 세공을 형성하기 때문에 그 과정이 매우 위험하고 가격도 상당히 비싸기 때문에 대용량의 촉매를 만드는데 제약이 있다. 수열합성법의 경우 고가의 장비가 요구되며 원하는 금속을 균일하게 코팅하는 데에 어려움이 있다. 탄소 섬유 직물(Carbon fabric cloth)는 원소 함량의 대부분이 탄소가 차지하고 있어 강한 소수성의 성질을 갖기 때문에 지지체로 사용 시, 수열합성법을 이용한다고 해도 내부에 있는 피브릴 가닥에 촉매 층이 고르게 형성이 되지 않는다. 또한, 무전해 도금을 통해 만들어진 Ni은 피브릴 안쪽까지 금속이 성장하기 힘들며, 그 두께를 일정하게 조절하기 매우 어렵다. 따라서 그 위에 NiFe와 NiMo을 전기 도금으로 성장시키더라도 안쪽 Ni-P가 적층 되지 않은 피브릴 가닥에 성장되지 못하여 다공성 구조체의 표면적을 전체적으로 활용하지 못할 뿐만 아니라 표면에 뭉침 현상이 관찰되며, 파우더 형태로 떨어지기 쉬우므로 안정성에 한계점을 가지고 있다.Materials such as Ni foam have the same conductivity as metal, enabling rapid charge transfer, but the process is very dangerous because pores are formed through an etching process using a strong acid such as HF (hydrogen fluoride). And because the price is quite expensive, there are limitations in producing large-capacity catalysts. In the case of hydrothermal synthesis, expensive equipment is required and it is difficult to uniformly coat the desired metal. Carbon fabric cloth has strong hydrophobic properties as most of its elemental content is made up of carbon, so when used as a support, even if hydrothermal synthesis is used, the catalyst layer is not evenly formed on the fibril strands inside. No. In addition, it is difficult for the metal to grow inside the Ni fibrils made through electroless plating, and it is very difficult to control its thickness consistently. Therefore, even if NiFe and NiMo are grown on top of it by electroplating, the inner Ni-P cannot be grown on the non-stacked fibril strands, so not only is the surface area of the porous structure not fully utilized, agglomeration is observed on the surface, and it is in powder form. Because it is easy to fall, it has limitations in stability.
또한, 산업적으로 수분해 방식을 수소 생성 수단으로 사용하기 위해서는 수분해 전극이 높은 전류 아래에서 낮은 전압을 장시간 동안 유지해야 한다 (F. Yu et al., Nat. Commun., 2018, 9, 2551). 하지만 일반적으로 수분해 전극은 수소와 산소가 생성됨에 따라 전극 내부에서 기체 발생에 의한 압력이 발생하게 되고(R. Iwata et al., Joule, 2021, 5, 887-900), 이때 전극 지지체 위에 적층 된 촉매 층이 탈착 또는 박리되어 결국 전극의 안정성이 떨어지는 한계점을 갖고 있다. In addition, in order to use water splitting as a means of industrially generating hydrogen, the water splitting electrode must maintain a low voltage under a high current for a long time (F. Yu et al. , Nat. Commun. , 2018, 9, 2551) . However, in general, water decomposition electrodes generate pressure due to gas generation inside the electrode as hydrogen and oxygen are generated (R. Iwata et al ., Joule , 2021, 5, 887-900), and at this time, the electrode is laminated on the support. This has the limitation that the catalyst layer is desorbed or peeled off, ultimately reducing the stability of the electrode.
특히, 기존의 수분해 금속 촉매를 나노입자나 파우더로 만들어 사용하게 되면 위에 서술된 바와 같이 나피온 폴리머를 사용하게 되고 이는 단순히 물리적으로 전극의 지지체에 코팅하는 방식이므로, 높은 전류 아래 수분해 전극에 많은 기체가 발생하게 되면 높은 압력이 발생하여 장시간 구동이 어렵다는 한계점을 갖고 있어 추가적인 바인더가 필요 없는 단독 촉매 전극으로 쓰일 수 있는 다공성 촉매 개발에 관한 연구가 요구되고 있다.In particular, when using the existing water-decomposition metal catalyst by making it into nanoparticles or powder, Nafion polymer is used as described above. This is simply a method of physically coating the electrode support, so it is used on the water-decomposition electrode under a high current. There is a limitation that when a lot of gas is generated, high pressure is generated and it is difficult to operate for a long time. Therefore, research on the development of a porous catalyst that can be used as a stand-alone catalyst electrode without the need for an additional binder is required.
이에, 본 발명자들은 상기 수분해 전극의 문제점들을 해결하기 위하여 예의 노력한 결과, 탄화 공정과 수소 결합을 기반으로 한 계면 설계를 통해 절연성 직물 소재에 간단한 도금 방법으로 균일하고 안정적인 금속 코팅을 하여 결과적으로 높은 촉매 성능과 우수한 안정성을 가진 수분해 촉매를 제작하고, 본 발명을 완성하였다. Accordingly, the present inventors have made diligent efforts to solve the problems of the water-decomposing electrode, and as a result, a uniform and stable metal coating has been applied to an insulating fabric material through a simple plating method through an interface design based on a carbonization process and hydrogen bonding, resulting in a high A water decomposition catalyst with catalytic performance and excellent stability was manufactured, and the present invention was completed.
따라서, 본 발명의 목적은 직물 소재 유래 전도성 탄소지지체를 포함하는 다공성 수분해 촉매 및 이의 제조방법에 관한 것이다.Therefore, the object of the present invention relates to a porous water decomposition catalyst comprising a conductive carbon support derived from a textile material and a method for producing the same.
상술한 목적을 달성하기 위해, To achieve the above-mentioned purpose,
본 발명은 직물 소재 유래 전도성 탄소지지체;The present invention provides a conductive carbon support derived from a textile material;
상기 전도성 탄소지지체 상에 형성된 촉매활성층을 포함하며, It includes a catalytically active layer formed on the conductive carbon support,
상기 전도성 탄소지지체는 친수성(Hydrophilic)인 다공성 수분해 촉매를 제공한다. The conductive carbon support provides a hydrophilic porous water decomposition catalyst.
본 발명의 바람직한 일실시예에 있어서, 상기 직물 소재 유래 전도성 탄소지지체는 직물 소재를 열처리하여 탄화작용(Carbonization)으로 형성된 전도성 탄소지지체일 수 있다.In a preferred embodiment of the present invention, the conductive carbon support derived from a fabric material may be a conductive carbon support formed through carbonization by heat treatment of a fabric material.
본 발명의 바람직한 다른 일실시예에 있어서, 상기 직물 소재는 면 섬유, 실크 섬유, 셀룰로오스, 폴리에스테르, 나일론, 아크릴 섬유 및 폴리아크릴로나이트릴 섬유로 구성된 군으로부터 선택되는 어느 하나 이상을 포함할 수 있다.In another preferred embodiment of the present invention, the fabric material may include any one or more selected from the group consisting of cotton fibers, silk fibers, cellulose, polyester, nylon, acrylic fibers, and polyacrylonitrile fibers. there is.
본 발명의 바람직한 또 다른 일실시예에 있어서, 상기 탄소지지체의 면저항은 100 내지 104 Ω/sq일 수 있다.In another preferred embodiment of the present invention, the sheet resistance of the carbon support may be 10 0 to 10 4 Ω/sq.
본 발명의 바람직한 또 다른 일실시예에 있어서, 상기 직물 소재 유래 전도성 탄소지지체는 싸이올기(-SH), 카복실기(-COOH) 또는 아민기(-NH2)로 표면이 개질될 수 있다.In another preferred embodiment of the present invention, the conductive carbon support derived from a textile material may have its surface modified with a thiol group (-SH), a carboxyl group (-COOH), or an amine group (-NH 2 ).
본 발명의 바람직한 또 다른 일실시예에 있어서, 상기 촉매활성층은 촉매금속층 및 상기 촉매금속층 상에 형성된 수산화물층 또는 옥시수산화물층을 포함할 수 있다In another preferred embodiment of the present invention, the catalytically active layer may include a catalyst metal layer and a hydroxide layer or oxyhydroxide layer formed on the catalyst metal layer.
본 발명의 바람직한 또 다른 일실시예에 있어서, 상기 촉매금속층은 니켈(Ni), 코발트(Co), 철(Fe), 몰리브덴(Mo), 구리(Cu), 바나듐(V), 및 텅스텐(W) 로 구성된 군으로 부터 선택되는 어느 하나 이상을 포함할 수 있다.In another preferred embodiment of the present invention, the catalyst metal layer is nickel (Ni), cobalt (Co), iron (Fe), molybdenum (Mo), copper (Cu), vanadium (V), and tungsten (W ) may include any one or more selected from the group consisting of.
본 발명의 바람직한 또 다른 일실시예에 있어서, 상기 수산화물층은 Ni(OH)2를 포함하며, 상기 Ni(OH)2의 베타상이 알파상보다 우세할 수 있다.In another preferred embodiment of the present invention, the hydroxide layer includes Ni(OH) 2 , and the beta phase of Ni(OH) 2 may be dominant over the alpha phase.
본 발명의 바람직한 또 다른 일실시예에 있어서, 상기 다공성 수분해 촉매 촉매활성층이 수산화물층을 포함하면 수소 발생 반응 수분해 촉매이고, In another preferred embodiment of the present invention, if the catalytic active layer of the porous water decomposition catalyst includes a hydroxide layer, it is a hydrogen generation reaction water decomposition catalyst,
촉매활성층이 옥시수산화물층을 포함하면 산소 발생 반응 수분해 촉매일 수 있다. If the catalytically active layer includes an oxyhydroxide layer, it may be an oxygen generation reaction water decomposition catalyst.
또한, 본 발명은, 상기 다공성 수분해 촉매를 포함하는 다공성 수분해 전극을 제공한다. Additionally, the present invention provides a porous water decomposition electrode including the porous water decomposition catalyst.
또한, 본 발명은 (a) 직물 소재를 열처리로 탄화시켜 전도성을 가진 탄소지지체를 형성하는 단계; 및 In addition, the present invention includes the steps of (a) carbonizing a fabric material by heat treatment to form a conductive carbon support; and
(b) 상기 탄소지지체를 촉매금속으로 전기 도금하여 촉매활성층을 코팅하는 단계를 포함하며, (b) electroplating the carbon support with a catalytic metal to coat a catalytically active layer,
상기 (a) 단계에서 형성된 탄소지지체는 친수성(Hydrophilic)인, 다공성 수분해 촉매의 제조방법을 제공한다. The carbon support formed in step (a) is hydrophilic, providing a method for producing a porous water decomposition catalyst.
본 발명의 바람직한 일실시예에 있어서, 상기 직물 소재는 셀룰로오스, 폴리에스테르, 나일론, 아크릴 섬유, 및 폴리아크릴로나이트릴 섬유로 구성된 군으로부터 선택되는 어느 하나 이상을 포함할 수 있다.In a preferred embodiment of the present invention, the textile material may include any one or more selected from the group consisting of cellulose, polyester, nylon, acrylic fiber, and polyacrylonitrile fiber.
본 발명의 바람직한 다른 일실시예에 있어서, 상기 (a) 단계의 열처리는 600 ~ 1000℃에서 수행될 수 있다.In another preferred embodiment of the present invention, the heat treatment in step (a) may be performed at 600 to 1000°C.
본 발명의 바람직한 또 다른 일실시예에 있어서, 상기 (a) 단계는 탄소지지체 표면을 싸이올기(-SH), 카복실기(-COOH) 또는 아민기(-NH2)로 개질하는 단계를 추가로 포함할 수 있다. In another preferred embodiment of the present invention, step (a) further includes modifying the surface of the carbon support with a thiol group (-SH), carboxyl group (-COOH), or amine group (-NH 2 ). It can be included.
본 발명의 바람직한 또 다른 일실시예에 있어서, 상기 (b) 단계에서 촉매금속은 니켈(Ni), 코발트(Co), 철(Fe), 몰리브덴(Mo), 구리(Cu), 바나듐(V), 및 텅스텐(W)로 구성된 군으로 부터 선택되는 어느 하나 이상을 포함할 수 있다.In another preferred embodiment of the present invention, the catalyst metal in step (b) is nickel (Ni), cobalt (Co), iron (Fe), molybdenum (Mo), copper (Cu), and vanadium (V). , and may include any one or more selected from the group consisting of tungsten (W).
본 발명의 바람직한 또 다른 일실시예에 있어서, 상기 (b) 단계에서 촉매금속이 니켈(Ni)인 경우, Ni(OH)2를 포함하는 수산화물층이 형성된 수소 발생 반응 다공성 수분해 촉매를 제조할 수 있으며, 상기 Ni(OH)2의 베타상이 알파상보다 우세할 수 있다. In another preferred embodiment of the present invention, when the catalyst metal in step (b) is nickel (Ni), a porous water decomposition catalyst for hydrogen generation reaction in which a hydroxide layer containing Ni (OH) 2 is formed is prepared. The beta phase of Ni(OH) 2 may be dominant over the alpha phase.
본 발명의 바람직한 또 다른 일실시예에 있어서, 상기 (b) 단계의 촉매금속이 니켈(Ni), 코발트(Co) 및 철(Fe)로 구성된 군에서 선택된 두개 이상을 포함하는 경우, NiOOH를 포함하는 옥시수산화물층이 형성된 산소 발생 반응 다공성 수분해 촉매를 제조할 수 있다. In another preferred embodiment of the present invention, when the catalyst metal in step (b) contains two or more selected from the group consisting of nickel (Ni), cobalt (Co), and iron (Fe), NiOOH is included. An oxygen generation reaction porous water decomposition catalyst having an oxyhydroxide layer formed can be manufactured.
본 발명의 바람직한 또 다른 일실시예에 있어서, 상기 NiOOH를 포함하는 옥시수산화물층은 Ni(OH)2를 포함하는 수산화물층을 형성시킨 다음, 니켈(Ni), 코발트(Co) 및 철(Fe)로 구성된 군에서 선택된 두개 이상의 금속으로 2차 도금하여 NiOOH를 포함하는 옥시수산화물층을 형성시켜, 산소 발생 수분해 촉매를 제조할 수 있다. In another preferred embodiment of the present invention, the oxyhydroxide layer containing NiOOH is formed by forming a hydroxide layer containing Ni(OH) 2 and then forming a hydroxide layer containing nickel (Ni), cobalt (Co), and iron (Fe). An oxygen-generating water decomposition catalyst can be manufactured by secondary plating with two or more metals selected from the group consisting of to form an oxyhydroxide layer containing NiOOH.
본 발명에 따른 직물 소재 유래 전도성 탄소지지체를 포함하는 다공성 수분해 촉매는 다공성 구조로 촉매 표면에서 생성된 수소 또는 산소가 빠져나오기 쉬워 뛰어난 전하 수송 능력을 갖추고 있으며, 전해질의 침투가 용이하고 높은 수분해 성능을 가지는 효과가 있다. 또한, 본 발명에서 제작한 수분해 촉매는 높은 전류에서도 낮은 전압을 장시간 유지할 수 있는 높은 구동 안정성을 가지고 있으며, 크기나 모양 제약 없이 수분해 전극을 제조할 수 있으므로, 수분해 전극 제조에 유용하게 활용할 수 있다. The porous water decomposition catalyst comprising a conductive carbon support derived from a textile material according to the present invention has a porous structure so that hydrogen or oxygen generated on the catalyst surface can easily escape, and has excellent charge transport ability, easy penetration of electrolyte, and high water decomposition. It has a performance effect. In addition, the water decomposition catalyst produced in the present invention has high driving stability, capable of maintaining a low voltage for a long time even at high currents, and can be used to manufacture water decomposition electrodes without size or shape restrictions, so it can be usefully used in the manufacture of water decomposition electrodes. You can.
도 1은 본 발명의 직물 소재 유래 전도성 탄소지지체를 포함하는 다공성 수분해 촉매의 제작 과정을 나타낸 모식도이다. Figure 1 is a schematic diagram showing the manufacturing process of a porous water decomposition catalyst containing a conductive carbon support derived from a textile material of the present invention.
도 2는 기존 탄소 섬유 직물(Carbon fabric cloth)와 본 발명의 직물 소재 기반 탄소지지체의 접촉각(contact angle)을 비교한 도면이다.Figure 2 is a diagram comparing the contact angle of a conventional carbon fiber fabric (Carbon fabric cloth) and a carbon support based on a fabric material of the present invention.
도 3은 직물 소재 종류 및 탄화작용을 하는 온도에 따른 탄소지지체의 전도성 및 면저항을 나타낸 도면이다.Figure 3 is a diagram showing the conductivity and sheet resistance of the carbon support according to the type of fabric material and the temperature at which carbonization occurs.
도 4는 표면이 개질된 탄소지지체의 표면의 카복실기 및 아민기에 대한 푸리에 변환 적외선 분광기 그래프(FT-IR)를 나타낸 도면이다.Figure 4 is a diagram showing a Fourier transform infrared spectroscopy graph (FT-IR) for carboxyl groups and amine groups on the surface of a surface-modified carbon support.
도 5는 Ni(OH)2의 결정 구조 모양(A), Ni 전기 도금된 다공성 수분해 촉매(EP Ni-CST)(B) 및 Ni 무전해 도금된 다공성 수분해 촉매(EL Ni-CST)(C)의 Ni(OH)2의 결정 구조를 나타낸 도면이다.Figure 5 shows the crystal structure shape of Ni(OH) 2 (A), Ni electroplated porous water splitting catalyst (EP Ni-CST) (B), and Ni electroless plated porous water splitting catalyst (EL Ni-CST) ( C) This is a diagram showing the crystal structure of Ni(OH) 2 .
도 6은 전기 도금 시간에 따른 전도성 및 면저항을 나타낸 도면이다.Figure 6 is a diagram showing conductivity and sheet resistance according to electroplating time.
도 7은 본 발명의 다공성 수분해 촉매의 제조공정에 따른 SEM(Scanning Electron Microscopy) 이미지이다.Figure 7 is a SEM (Scanning Electron Microscopy) image according to the manufacturing process of the porous water decomposition catalyst of the present invention.
도 8은 Ni 전기 도금된 다공성 수분해 촉매(A), NiFeCo 전기 도금된 다공성 수분해 촉매(B) 및 상업용 Ni 폼(C)의 SEM(Scanning Electron Microscopy) 이미지이다.Figure 8 is a scanning electron microscopy (SEM) image of the Ni electroplated porous water decomposition catalyst (A), NiFeCo electroplated porous water decomposition catalyst (B), and commercial Ni foam (C).
도 9는 본 발명의 Ni 전기 도금된 다공성 수분해 촉매(A) 및 Ni 전기 도금된 탄소 섬유 직물(B)의 EDX(Energy Dispersive X-Ray Analysis) 이미지이다.Figure 9 is an Energy Dispersive X-Ray Analysis (EDX) image of the Ni electroplated porous water splitting catalyst (A) and Ni electroplated carbon fiber fabric (B) of the present invention.
도 10은 본 발명의 Ni 전기 도금된 다공성 수분해 촉매(A) 및 Ni가 무전해 도금된 다공성 수분해 촉매(B)의 SEM 및 EDX 이미지이다.Figure 10 is an SEM and EDX image of the Ni electroplated porous water decomposition catalyst (A) and Ni electroless plated porous water decomposition catalyst (B) of the present invention.
도 11은 본 발명의 NiFeCo 전기 도금된 다공성 수분해 촉매(A) 및 수열 합성법으로 제조된 NiFeCo 다공성 수분해 촉매(B)의 SEM 및 EDX 이미지이다. Figure 11 is an SEM and EDX image of the NiFeCo electroplated porous water decomposition catalyst (A) of the present invention and the NiFeCo porous water decomposition catalyst (B) prepared by hydrothermal synthesis.
도 12는 X선 회절(XRD)분석을 통해 NiFeCo 전기 도금된 다공성 수분해 촉매(EP NiFeCo-CST)(A) 및 수열 합성법으로 제조된 NiFeCo 다공성 수분해 촉매(Hyd NiFeCo-CST) (B)의 결정구조를 확인한 도면이다.Figure 12 shows the NiFeCo electroplated porous water decomposition catalyst (EP NiFeCo-CST) (A) and the NiFeCo porous water decomposition catalyst (Hyd NiFeCo-CST) (B) prepared by hydrothermal synthesis through X-ray diffraction (XRD) analysis. This is a drawing confirming the crystal structure.
도 13은 Ni 전기 도금된 다공성 수분해 촉매(A) 및 NiFeCo 전기 도금된 다공성 수분해 촉매(B)의 굽힘 시험(bending test) 결과를 나타낸 도면이다. Figure 13 is a diagram showing the results of a bending test of the Ni electroplated porous water decomposition catalyst (A) and the NiFeCo electroplated porous water decomposition catalyst (B).
도 14는 1M KOH 전해질에서 Ni 전기 도금된 다공성 수분해 촉매(수소발생 촉매)의 수소 발생 성능(A) 및 과전압(overpotential) 정도(B)를 확인한 도면이다.Figure 14 in 1M KOH electrolyte This is a diagram confirming the hydrogen generation performance (A) and overpotential degree (B) of the Ni electroplated porous water decomposition catalyst (hydrogen generation catalyst).
상기 도면에서 Pt/C/Ni 폼은 상업용으로 판매되는 수소 발생 전극을, CST는 직물 소재 유래 탄소지지체를, EL Ni-CST는 Ni 무전해 도금된 다공성 수분해 촉매를, EP Ni-CST는 본 발명의 Ni 전기 도금된 다공성 수분해 촉매를 의미한다.In the above figure, Pt/C/Ni foam represents a commercially sold hydrogen generation electrode, CST represents a carbon support derived from a textile material, EL Ni-CST represents a porous water decomposition catalyst electroless plated with Ni, and EP Ni-CST represents a carbon support derived from a textile material. It refers to the Ni electroplated porous water decomposition catalyst of the invention.
도 15는 1M KOH 전해질에서 NiFeCo 전기 도금된 다공성 수분해 촉매(산소발생 촉매)의 산소 발생 성능(A), 금속 촉매 종류에 따른 산소 발생 성능(B), 및 금속 촉매 종류에 따른 과전압 정도(C)를 확인한 도면이다. Figure 15 shows the oxygen generation performance (A) of the NiFeCo electroplated porous water decomposition catalyst (oxygen generation catalyst) in 1M KOH electrolyte, the oxygen generation performance (B) according to the type of metal catalyst, and the degree of overvoltage (C) according to the type of metal catalyst. ) is a drawing confirming this.
상기 도 15(A)에서 IrO2/Ni 폼은 시중에 판매되는 산소 발생 전극을, EP Ni-CST는 본 발명의 Ni 전기 도금된 다공성 수분해 촉매를, Hyd NiFeCo-CST는 수열 합성법으로 제조된 NiFeCo 다공성 수분해 촉매를, EP NiFeCo-CST는 본 발명의 NiFeCo 전기 도금된 다공성 수분해 촉매를 의미한다. In Figure 15(A), IrO 2 /Ni foam is a commercially available oxygen generating electrode, EP Ni-CST is a Ni electroplated porous water decomposition catalyst of the present invention, and Hyd NiFeCo-CST is a hydrothermal synthesis method. NiFeCo porous water decomposition catalyst, EP NiFeCo-CST refers to the NiFeCo electroplated porous water decomposition catalyst of the present invention.
또한, 도 15(B)에서 EP NiFeCo-CST는 본 발명의 NiFeCo 전기 도금된 다공성 수분해 촉매를, EP NiFe-CST는 NiFe 전기 도금된 다공성 수분해 촉매를, EP Ni-CST는 본 발명의 Ni 전기 도금된 다공성 수분해 촉매를 의미한다.In addition, in Figure 15(B), EP NiFeCo-CST refers to the NiFeCo electroplated porous water decomposition catalyst of the present invention, EP NiFe-CST refers to the NiFe electroplated porous water decomposition catalyst, and EP Ni-CST refers to the Ni Fe electroplated porous water decomposition catalyst of the present invention. It refers to an electroplated porous water decomposition catalyst.
도 16은 Ni 전기 도금된 다공성 수분해 촉매를 캐소드로, NiFeCo 전기 도금된 다공성 수분해 촉매를 애노드로 연결한 2-전극 시스템 이미지[EP Ni(-)∥EP NiFeCo/Ni(+)](A), 2-전극 시스템의 전류밀도 성능 분석(B) 및 (C) 2-전극 시스템의 전극 효율성을 평가한 도면이다. Figure 16 is an image of a two-electrode system connecting the Ni electroplated porous water decomposition catalyst as the cathode and the NiFeCo electroplated porous water decomposition catalyst as the anode [EP Ni(-)∥EP NiFeCo/Ni(+)](A ), Current density performance analysis of the two-electrode system (B) and (C) are diagrams evaluating the electrode efficiency of the two-electrode system.
대조군으로 Pt/C/Ni 폼을 캐소드로, IrO2/Ni 폼을 애노드로 연결한 수분해 전극 [Pt/C(-)∥2(+)], 및 Ni 무전해 도금된 다공성 수분해 촉매를 캐소드로, 수열 합성법으로 제조된 NiFeCo 다공성 수분해 촉매를 애노드로 연결한 수분해 전극[EL Ni(-)∥Hyd NiFeCo/Ni(+)]을 사용하였다. As a control, a water decomposition electrode [Pt/C(-)∥ 2 (+)] connected with Pt/C/Ni foam as the cathode and IrO 2 /Ni foam as the anode, and a porous water decomposition catalyst with Ni electroless plating were used. As a cathode, a water decomposition electrode [EL Ni(-)∥Hyd NiFeCo/Ni(+)] was used, in which a NiFeCo porous water decomposition catalyst prepared by hydrothermal synthesis was connected to the anode.
도 17은 본 발명의 2-전극 시스템으로 구성된 수분해 전극과 타 수분해 전극과의 성능을 비교한 도면이다. Figure 17 is a diagram comparing the performance of the water-splitting electrode composed of the two-electrode system of the present invention and other water-splitting electrodes.
도 18은 본 발명의 2-전극 시스템으로 구성된 수분해 전극의 전류밀도에 따른 셀 전압 측정 그래프 및 전극의 반응 전후 SEM 이미지(빨간색 박스)를 나타낸 도면이다. Figure 18 is a diagram showing a cell voltage measurement graph according to the current density of the water splitting electrode composed of the two-electrode system of the present invention and SEM images (red box) before and after the electrode reaction.
도 19는 Pt/C/Ni 폼을 캐소드로, IrO2/Ni 폼을 애노드로 연결한 수분해 전극 [Pt/C(-)∥2(+)](A), 및 Ni 무전해 도금된 다공성 수분해 촉매를 캐소드로, 수열 합성법으로 제조된 NiFeCo 다공성 수분해 촉매를 애노드로 연결한 수분해 전극[EL Ni(-)∥Hyd NiFeCo/Ni(+)](B)의 전류밀도에 따른 셀 전압 측정 그래프를 나타낸 도면이다.Figure 19 shows a water splitting electrode [Pt/C(-)∥ 2 (+)] (A) connecting Pt/C/Ni foam as a cathode and IrO 2 /Ni foam as an anode, and a porous Ni electroless plated. Cell voltage according to the current density of the water decomposition electrode [EL Ni(-)∥Hyd NiFeCo/Ni(+)](B), which connects the water decomposition catalyst as the cathode and the NiFeCo porous water decomposition catalyst prepared by hydrothermal synthesis as the anode. This is a drawing showing the measurement graph.
이하, 본 발명을 상세하게 설명한다. Hereinafter, the present invention will be described in detail.
본 발명은 일관점에서, 직물 소재 유래 전도성 탄소지지체;Consistently, the present invention provides a conductive carbon support derived from a textile material;
상기 전도성 탄소지지체 상에 형성된 촉매활성층을 포함하며, It includes a catalytically active layer formed on the conductive carbon support,
상기 전도성 탄소지지체는 친수성(Hydrophilic)인 다공성 수분해 촉매에 관한 것이다. The conductive carbon support relates to a hydrophilic porous water decomposition catalyst.
본 발명에 있어서, 상기 직물 소재 유래 전도성 탄소지지체는 직물 소재를 열처리하여 탄화작용(Carbonization)으로 형성된 전도성 지지체를 의미한다. 보다 구체적으로, 상기 직물 소재는 절연성이나 열처리에 따른 탄화작용으로 인해 전도성이 부여된 탄소지지체로 형성될 수 있다.In the present invention, the conductive carbon support derived from a fabric material refers to a conductive support formed by heat treatment of a fabric material and carbonization. More specifically, the textile material may be formed of a carbon support imparted with insulation or conductivity due to carbonization due to heat treatment.
상기 직물 소재는 피브릴(Fibrill) 가닥에 의해 형성된 기공을 갖는 다공성 구조체로서, 식물성 섬유 또는 동물성 섬유를 포함하는 동물성 섬유, 또는 합성 섬유 또는 재생섬유를 포함하는 인조 섬유 중에서 선택할 수 있으며, 구체적으로, 면 섬유, 실크 섬유, 셀룰로오스, 폴리에스테르, 나일론, 아크릴 섬유 및 폴리아크릴로나이트릴 섬유로 구성된 군으로부터 선택되는 어느 하나 이상을 포함할 수 있으나, 반드시 이에 한정되는 것은 아니며, 피브릴 구조에 따른 다공성 구조체에 해당하는 한 본 발명의 범위에 속한다.The textile material is a porous structure with pores formed by fibrill strands, and can be selected from animal fibers including vegetable fibers or animal fibers, or artificial fibers including synthetic fibers or regenerated fibers. Specifically, It may include, but is not necessarily limited to, any one or more selected from the group consisting of cotton fibers, silk fibers, cellulose, polyester, nylon, acrylic fibers, and polyacrylonitrile fibers, and may have porosity depending on the fibril structure. As long as it corresponds to a structure, it falls within the scope of the present invention.
본 발명에서 실시하는 열처리에 따른 탄화작용은 기존 탄화작용 기술과 달리, 전기 도금이 가능한 최소한의 전기전도성을 갖게 하기 위해 비교적 저온에서 탄화작용을 진행하여 본래 직물 소재가 갖고 있는 친수성 반응기들 일부가 여전히 존재한다. 이에 본 발명에서 제작된 탄소지지체는 친수성(Hydrophilic)으로서, 0 내지 60˚의 접촉각, 바람직하게, 초친수성(Superhydrophilic)으로서, 0 내지 10˚의 접촉각을 가진다. Unlike the existing carbonization technology, the carbonization process according to the heat treatment performed in the present invention is carried out at a relatively low temperature in order to have the minimum electrical conductivity possible for electroplating, so that some of the hydrophilic reactors originally contained in the fabric material still remain. exist. Accordingly, the carbon support produced in the present invention is hydrophilic and has a contact angle of 0 to 60°, and preferably, is superhydrophilic and has a contact angle of 0 to 10°.
상기 접촉각(Contact angle)은 액체가 고체 표면 위에서 열역학적으로 평형을 이루는 각으로서, 고체 표면의 젖음성(Wettability)을 나타내는 척도이다. 액체가 물에 해당하는 경우 접촉각이 작을수록 높은 젖음성과 높은 표면에너지를 나타내어 친수성(Hydrophilic)을 가지며, 접촉각이 높을수록 낮은 젖음성과 낮은 표면에너지를 나타내어 소수성(Hydrophobic)을 가진다. 즉, 상기 탄소지지체는 매우 낮은 접촉각 및 높은 친수성을 갖게 되어 후술하는 전기 도금 시, 내부에 있는 피브릴 가닥에 촉매활성층을 고르게 형성할 수 있으며, 전해질의 침투가 용이하게 된다.The contact angle is the angle at which a liquid is thermodynamically balanced on a solid surface and is a measure of the wettability of the solid surface. If the liquid is water, the smaller the contact angle, the higher the wettability and higher surface energy, making it hydrophilic. The higher the contact angle, the lower the wettability and low surface energy, making it hydrophobic. That is, the carbon support has a very low contact angle and high hydrophilicity, so that during electroplating, which will be described later, a catalytic active layer can be evenly formed on the fibril strands inside and the electrolyte can easily penetrate.
본 발명에 있어서, 상기 탄소지지체의 면저항은 100 내지 104 Ω/sq 일 수 있다.In the present invention, the sheet resistance of the carbon support may be 10 0 to 10 4 Ω/sq.
상기 탄소지지체는 후술하는 촉매활성층을 형성하기 위한 전기 도금이 가능한 최소한의 면저항을 가질 수 있으며, 면저항은 직물 소재의 열처리 온도에 따라 가변하게 된다. 따라서, 상기 탄소지지체의 면저항은 100 내지 104 Ω/sq, 이를 위한 열처리 온도는 600 내지 1000℃가 바람직하며, 상기 범위에서 기존 탄화작용 기술과 달리 저온에서 탄화작용이 진행됨에 따라 친수성을 갖는 전도성 탄소지지체가 형성될 수 있다.The carbon support may have a minimum sheet resistance that allows electroplating to form a catalytically active layer, which will be described later, and the sheet resistance varies depending on the heat treatment temperature of the fabric material. Therefore, the sheet resistance of the carbon support is preferably 10 0 to 10 4 Ω/sq, and the heat treatment temperature for this is preferably 600 to 1000 ° C. In this range, unlike existing carbonization technology, as the carbonization process progresses at low temperature, the carbon support has hydrophilicity. A conductive carbon support can be formed.
본 발명에 있어서, 상기 탄소지지체는 싸이올기(-SH), 카복실기(-COOH) 또는 아민기(-NH2)로 표면이 개질된 것일 수 있다. In the present invention, the carbon support may have a surface modified with a thiol group (-SH), a carboxyl group (-COOH), or an amine group (-NH 2 ).
직물 유래 전도성 탄소지지체는 싸이올기(-SH), 카복실기(-COOH) 또는 아민기(-NH2)를 가지는 고분자 및 단분자의 수소결합을 통해 표면을 다양한 반응기로 개질할 수 있으며, 표면이 개질된 탄소지지체의 다양한 작용기와 금속 촉매 층과의 화학적 결합을 통해 우수한 안정성을 가지는 수분해 촉매를 제작할 수 있다.The fabric-derived conductive carbon support can have its surface modified with various reactors through hydrogen bonding of polymers and single molecules with thiol groups (-SH), carboxyl groups (-COOH), or amine groups (-NH 2 ). A water decomposition catalyst with excellent stability can be manufactured through chemical bonding with various functional groups of the modified carbon support and the metal catalyst layer.
본 발명에 있어서, 상기 촉매활성층은 촉매금속층 및 상기 촉매금속층 상에 형성된 수산화물층(hydroxide layer) 또는 옥시수산화물층(oxyhydroxide layer)을 포함할 수 있다.In the present invention, the catalytically active layer may include a catalyst metal layer and a hydroxide layer or oxyhydroxide layer formed on the catalyst metal layer.
본 발명에 있어서, 수산화물층이 형성된 수분해 촉매는 수소 발생 반응의 환원전극으로, 옥시수산화물층이 형성된 수분해 촉매는 산소 발생 반응의 산화 전극으로 활용할 수 있다. In the present invention, the water decomposition catalyst with a hydroxide layer formed can be used as a cathode for the hydrogen evolution reaction, and the water decomposition catalyst with the oxyhydroxide layer formed as an oxidation electrode for the oxygen evolution reaction.
상기 촉매금속층은 상기 탄소지지체 상에 촉매금속을 전기 도금하여 형성될 수 있으며, 상기 촉매금속은 니켈(Ni), 코발트(Co), 철(Fe), 몰리브덴(Mo), 구리(Cu), 바나듐(V), 및 텅스텐(W) 로 구성된 군으로 부터 선택되는 어느 하나 이상을 포함할 수 있다.The catalyst metal layer can be formed by electroplating a catalyst metal on the carbon support, and the catalyst metal is nickel (Ni), cobalt (Co), iron (Fe), molybdenum (Mo), copper (Cu), and vanadium. (V), and tungsten (W).
이때, 본 발명에 따른 수분해 촉매가 수소 발생 반응(Hydrogen Evolution Reaction, HER)의 환원 전극으로 사용되는 경우에는 Ni 전기 도금이 바람직하며, Ni과 후술하는 Ni(OH)2에 의해 수소 발생 성능이 매우 우수하다. 또한, 본 발명에 따른 수분해 촉매가 산소 발생 반응(Oxygen Evolution Reaction, OER)의 산화 전극으로 사용되는 경우에는 Ni, Co, Fe 복합체의 전기 도금이 바람직하며, Ni, Fe, Co의 산화물, 즉 Fe와 Co의 영향으로 NiOOH가 형성되어 산소 발생 성능이 우수하다.At this time, when the water decomposition catalyst according to the present invention is used as a reduction electrode for the Hydrogen Evolution Reaction (HER), Ni electroplating is preferable, and the hydrogen generation performance is improved by Ni and Ni(OH) 2 to be described later. Very excellent. In addition, when the water decomposition catalyst according to the present invention is used as an oxidizing electrode for oxygen evolution reaction (OER), electroplating of Ni, Co, and Fe complex is preferred, and oxides of Ni, Fe, and Co, i.e. NiOOH is formed under the influence of Fe and Co, providing excellent oxygen generation performance.
본 발명에 있어서, 상기 수산화물층은 Ni(OH)2를 포함하며, 상기 Ni(OH)2의 베타상이 알파상보다 우세할 수 있다. 또한, 상기 옥시수산화물층은 NiOOH를 포함한다. 구체적으로 옥시수산화물층은 수산화물층(Ni(OH)2)을 먼저 형성시킨 다음, Ni, Fe 및 Co를 이용하여 NiOOH을 포함하는 옥시수산화물층을 형성할 수 있다. In the present invention, the hydroxide layer includes Ni(OH) 2 , and the beta phase of Ni(OH) 2 may be dominant over the alpha phase. Additionally, the oxyhydroxide layer includes NiOOH. Specifically, the oxyhydroxide layer (Ni(OH) 2 ) may be formed first, and then the oxyhydroxide layer containing NiOOH may be formed using Ni, Fe, and Co.
특히, Ni(OH)2는 물의 HO-H 결합으로부터 수소를 분리시키는 역할을 수행하는 촉매 활성 물질로서, 수소 발생 및 산소 발생에 영향을 미친다.In particular, Ni(OH) 2 is a catalytically active material that plays a role in separating hydrogen from the HO-H bond of water, and affects hydrogen generation and oxygen generation.
도 5(A)는 Ni(OH)2의 결정 구조를 나타내는 도면으로, Ni(OH)2는 결정 구조에 따라 a) 알파상과 b) 베타상으로 구분되는데, 본 발명에 따른 수산화물층은 Ni(OH)2의 베타상이 알파상보다 우세하게 나타나며, 이에 따라 수소 발생 및 산소 발생 성능이 향상된다 (Xiaowen Yu et al., ACS Energy Lett., 2018).Figure 5(A) is a diagram showing the crystal structure of Ni(OH) 2. Ni(OH) 2 is divided into a) alpha phase and b) beta phase depending on the crystal structure. The hydroxide layer according to the present invention consists of Ni The beta phase of (OH) 2 appears more dominant than the alpha phase, thereby improving hydrogen generation and oxygen generation performance (Xiaowen Yu et al., ACS Energy Lett., 2018).
Ni(OH)2의 알파상은 각 Ni(OH)2 층 사이에 H2O가 삽입되어 있는 구조로, 내부에 있는 H2O 와의 결합으로 인해 실질적으로 표면에서 수분해가 일어날 때 반응하는 H2O 와의 결합력이 약해져 수분해 능력이 떨어지며 H2O 흡착량이 적다. 그러나 Ni(OH)2의 베타상은 내부에 결합되어 있는 H2O가 존재하지 않기 때문에 표면에서 반응하는 H2O와 더 강하게 결합이 가능하여 수분해 능력이 우수하고 표면에서의 H2O 흡착량이 증가하게 된다.The alpha phase of Ni(OH) 2 is a structure in which H 2 O is inserted between each Ni(OH) 2 layer. Due to the bond with H 2 O inside, H 2 reacts when water decomposition occurs on the surface. The bonding force with O is weakened, the water decomposition ability is reduced, and the amount of H 2 O adsorption is small. However, because the beta phase of Ni(OH) 2 does not have H 2 O bound inside, it can bond more strongly with H 2 O reacting on the surface, resulting in excellent water decomposition ability and a small amount of H 2 O adsorption on the surface. It increases.
Ni(OH)2의 결정 구조는 니켈염 용액의 농도와 캐소드(cathode)에 가해지는 전류밀도(current density)에 의존하며, 특히 상대적으로 낮은 전류밀도에서는 알파상이, 높은 전류밀도에서는 베타상이 우세하게 형성된다. 본 발명에서 제작된 전극은 베타상이 형성되는 충분히 높은 전류밀도 하에서 과도금이 진행되지 않고 직물소재 내부까지 고르게 전기 도금이 가능함에 의의가 있다.The crystal structure of Ni(OH) 2 depends on the concentration of the nickel salt solution and the current density applied to the cathode. In particular, the alpha phase dominates at relatively low current densities, and the beta phase dominates at high current densities. is formed The electrode produced in the present invention is significant in that it allows electroplating evenly to the inside of the fabric material without over-plating under a sufficiently high current density at which a beta phase is formed.
본 발명은 다른 관점에서, 상기 다공성 수분해 촉매를 포함하는 다공성 수분해 전극에 관한 것이다. From another aspect, the present invention relates to a porous water decomposition electrode including the porous water decomposition catalyst.
본 발명에 따른 수분해 촉매는 전극으로 사용될 수 있으며, 상술한 바와 같이 전기 도금 되는 촉매금속에 따라 환원전극 또는 산화전극으로 사용될 수 있다.The water decomposition catalyst according to the present invention can be used as an electrode, and as described above, it can be used as a reduction electrode or an oxidation electrode depending on the catalyst metal to be electroplated.
본 발명은 또 다른 일관점에서, (a) 직물 소재를 열처리로 탄화시켜 전도성을 가진 탄소지지체를 형성하는 단계; 및In another consistent aspect, the present invention includes the steps of (a) carbonizing a fabric material by heat treatment to form a conductive carbon support; and
(b) 상기 개질된 탄소지지체를 촉매금속으로 전기 도금하여 촉매활성층을 코팅하는 단계를 포함하며, (b) electroplating the modified carbon support with a catalytic metal to coat a catalytically active layer,
상기 (a) 단계에서 형성된 탄소지지체는 접촉각이 0 내지 60˚인 다공성 수분해 촉매의 제조방법에 관한 것이다. The carbon support formed in step (a) relates to a method for producing a porous water decomposition catalyst having a contact angle of 0 to 60 degrees.
본 발명에 따른 수분해 촉매에 대해서는 상술하였는 바, 중복되는 사항에 대해서는 상세한 설명을 생략하거나 간략하게만 기술한다.As the water decomposition catalyst according to the present invention has been described above, detailed descriptions of overlapping matters will be omitted or only briefly described.
구체적으로, 본 발명의 수분해 촉매는 도 1의 모식도와 같은 방법으로 제조될 수 있으며, 상기 방법으로 제조된 다공성 수분해 촉매를 (c) 전극을 오븐에 넣고 150℃로 3시간 동안 열처리하는 단계; (d) 열처리 후 전극을 KOH 용액에 1시간 담지하는 단계; 및 (e) 촉매활성층을 형성시킨 수분해 촉매를 증류수에 워싱하고 드라이하는 단계를 추가로 포함할 수 있다.Specifically, the water decomposition catalyst of the present invention can be manufactured by the same method as the schematic diagram in FIG. 1, and the porous water decomposition catalyst prepared by the above method includes the steps of (c) placing the electrode in an oven and heat treating it at 150°C for 3 hours. ; (d) immersing the electrode in a KOH solution for 1 hour after heat treatment; and (e) washing the water decomposition catalyst on which the catalytic active layer was formed with distilled water and drying it.
상기 (a) 단계는 절연성 직물 소재를 열처리 및 탄화시켜 전도성 탄소지지체를 형성하며, 이때 형성된 탄소지지체는 친수성(Hydrophilic)으로서, 0 내지 60˚의 접촉각, 바람직하게, 초친수성(Superhydrophilic)으로서, 0 내지 10˚의 접촉각을 가진다. 또한, 탄소지지체는 열처리 및 탄화작용에 따라 촉매활성층을 형성하기 위한 전기 도금이 가능한 최소한의 면저항을 갖는 전도성 지지체로 형성되며, 바람직하게, 600 ~ 1000℃의 열처리를 통해 100 내지 104 Ω/sq의 면저항을 가질 수 있다.In step (a), an insulating fabric material is heat treated and carbonized to form a conductive carbon support. The carbon support formed at this time is hydrophilic and has a contact angle of 0 to 60°, preferably superhydrophilic, and has a contact angle of 0 to 60°. It has a contact angle of between 10 and 10 degrees. In addition, the carbon support is formed as a conductive support having a minimum sheet resistance that allows electroplating to form a catalytically active layer through heat treatment and carbonization, preferably 10 0 to 10 4 Ω/ through heat treatment at 600 to 1000°C. It can have a sheet resistance of sq.
본 발명에 있어서, 상기 (a) 단계는 탄소지지체 표면을 싸이올기(-SH), 카복실기(-COOH) 또는 아민기(-NH2)로 개질하는 단계를 추가로 포함할 수 있다. In the present invention, step (a) may further include modifying the surface of the carbon support with a thiol group (-SH), carboxyl group (-COOH), or amine group (-NH 2 ).
상기 단계는 탄소지지체 표면을 싸이올기(-SH), 카복실기(-COOH) 또는 아민기(-NH2)로 개질하는 단계로, 상기 작용기를 가지는 고분자 및 단분자의 수소결합을 통해 표면을 다양한 반응기로 개질할 수 있으며, 표면이 개질된 탄소지지체의 다양한 작용기와 금속 촉매 층과의 화학적 결합을 통해 우수한 안정성을 가지는 수분해 촉매를 제작할 수 있다.The above step is a step of modifying the surface of the carbon support with a thiol group (-SH), carboxyl group (-COOH), or amine group (-NH 2 ), and the surface can be modified in various ways through hydrogen bonding between polymers and single molecules having the functional groups. It can be modified with a reactor, and a water decomposition catalyst with excellent stability can be produced through chemical bonding with various functional groups of the surface-modified carbon support and the metal catalyst layer.
상기 (b) 단계는 탄소지지체 상에 촉매금속을 전기 도금하여 촉매활성층을 코팅하며, 사용되는 촉매금속과 수분해 촉매의 용도에 따른 촉매금속의 조합은 상술한 바와 같다. 또한, 전기 도금을 통해 탄소지지체 상에 균일한 촉매활성층의 코팅이 가능하며, 간단한 방식으로 단시간 내에 이루어지므로 촉매 제조에 소요되는 시간을 단축할 수 있으며, 제조비용을 낮출 수 있고, 효율적인 제어도 가능하다.In step (b), the catalytic active layer is coated by electroplating a catalytic metal on a carbon support, and the combination of the catalytic metal used and the catalytic metal according to the purpose of the water decomposition catalyst is as described above. In addition, electroplating makes it possible to coat a uniform catalytic active layer on a carbon support, and because it is done in a simple way and within a short time, the time required to manufacture the catalyst can be shortened, manufacturing costs can be lowered, and efficient control is possible. do.
또한, 상기 (b) 단계의 촉매금속이 니켈(Ni)인 경우, 수소 발생 반응 수분해 촉매를 제조할 수 있으며, 구체적으로 상기 (b) 단계에서 니켈(Ni)으로 전기 도금을 실시하여, Ni(OH)2를 포함하는 수산화물층을 형성시킬 수 있다. In addition, when the catalyst metal in step (b) is nickel (Ni), a hydrogen generation reaction water decomposition catalyst can be manufactured. Specifically, in step (b), electroplating is performed with nickel (Ni) to produce Ni. A hydroxide layer containing (OH) 2 can be formed.
상기 (b) 단계의 촉매금속이 니켈(Ni), 코발트(Co) 및 철(Fe)로 구성된 군에서 선택된 두개 이상을 포함하는 경우, 산소 발생 반응 수분해 촉매를 제조할 수 있으며, 구체적으로, 상기 (b) 단계에서 니켈(Ni)으로 1차 전기 도금을 실시하여, Ni(OH)2를 포함하는 수산화물층을 형성시킨 다음, 니켈(Ni), 코발트(Co) 및 철(Fe)로 구성된 군에서 선택된 두개 이상의 금속으로 2차 도금하여 NiOOH를 포함하는 옥시수산화물층을 형성시켜, 산소 발생 수분해 촉매를 제조할 수 있다.When the catalytic metal in step (b) includes two or more selected from the group consisting of nickel (Ni), cobalt (Co), and iron (Fe), an oxygen generation reaction water decomposition catalyst can be manufactured, specifically, In step (b), first electroplating was performed with nickel (Ni) to form a hydroxide layer containing Ni(OH) 2 , and then a hydroxide layer consisting of nickel (Ni), cobalt (Co), and iron (Fe) was formed. An oxygen-evolving water decomposition catalyst can be manufactured by secondary plating with two or more metals selected from the group to form an oxyhydroxide layer containing NiOOH.
나아가, 상기 (b) 단계에서 전기 도금에 의한 촉매활성층의 코팅과 동시에 촉매금속층 상에 위치한 수산화물층이 형성되며, 이때 수산화물층은 Ni(OH)2를 포함하고, 특히 Ni(OH)2의 베타상이 알파상보다 우세하여 수소 발생 및 산소 발생 성능이 향상된다. 이처럼 본 발명에서는 후처리 과정이 없이도 Ni(OH)2의 베타상이 알파상보다 우세한 수산화물층을 형성할 수 있다.Furthermore, in step (b), a hydroxide layer located on the catalyst metal layer is formed at the same time as the catalytic active layer is coated by electroplating. In this case, the hydroxide layer includes Ni(OH) 2 and, in particular, beta of Ni(OH) 2 This phase dominates the alpha phase, improving hydrogen generation and oxygen generation performance. As such, in the present invention, a hydroxide layer in which the beta phase of Ni(OH) 2 is superior to the alpha phase can be formed without a post-treatment process.
즉, 본 발명은 다공성 직물 소재를 이용함으로써 전해질의 유입을 용이하게 하고 넓은 표면적을 갖고 있어 단위 면적당 높은 성능을 가진 수분해 촉매의 제조가 가능하며, 또한, 저온의 탄화 공정을 이용하여 도금이 가능한 최소한의 전도성을 확보함과 동시에 잔여 헤테로원자들로 인해 친수성의 성질을 띠고 있어, 수전해 기반 전기 도금으로 다양한 금속 촉매 층을 도입할 때 직물 소재 내부까지 고르게 코팅할 수 있다. 추가로 잔여 헤테로원자들은 다양한 반응기(싸이올기, 카복실기 및 아민기)를 갖는 고분자 및 단분자들과 화학적 결합으로 연결되어 있어 탄소지지체의 표면을 다양한 반응기로 치환을 가능하게 한다. 탄소지지체의 다양한 반응기는 금속 촉매 층과 화학적 결합을 형성하여 전극 지지체와 촉매 층의 결합력을 높여 최종적으로 전극의 구동 안정성을 극대화한다. In other words, the present invention uses a porous fabric material to facilitate the inflow of electrolyte and has a large surface area, making it possible to manufacture a water decomposition catalyst with high performance per unit area, and also to enable plating using a low-temperature carbonization process. It secures minimum conductivity and at the same time has hydrophilic properties due to the remaining heteroatoms, enabling even coating of the inside of the fabric material when introducing various metal catalyst layers through water electrolysis-based electroplating. Additionally, the remaining heteroatoms are connected by chemical bonds to polymers and single molecules with various reactive groups (thiol group, carboxyl group, and amine group), making it possible to replace the surface of the carbon support with various reactive groups. The various reactors of the carbon support form chemical bonds with the metal catalyst layer, increasing the bonding force between the electrode support and the catalyst layer, ultimately maximizing the operating stability of the electrode.
본 발명에서 계면 설계된 탄소지지체에 다양한 금속 촉매를 도금하여 수분해 전극을 제작하였을 때, 높은 산소 발생성능과 수소 발생성능을 보였으며, 높은 전류 아래에서도 매우 우수한 구동 안정성을 갖는 것을 확인할 수 있다.In the present invention, when a water splitting electrode was manufactured by plating various metal catalysts on the interface-designed carbon support, high oxygen generation performance and hydrogen generation performance were observed, and it was confirmed that it had excellent driving stability even under high current.
이하, 본 발명의 바람직한 실시예에 기초하여 본 발명을 더욱 구체적으로 설명한다. 그러나 본 발명의 기술적 사상은 이에 한정되거나 제한되지 않고 당업자에 의해 변형되어 다양하게 실시될 수 있다.Hereinafter, the present invention will be described in more detail based on preferred embodiments of the present invention. However, the technical idea of the present invention is not limited or limited thereto and may be modified and implemented in various ways by those skilled in the art.
실시예 1 : 직물 소재 유래 탄소지지체 포함 수분해 촉매 및 전극 제조Example 1: Preparation of water decomposition catalyst and electrode containing carbon support derived from textile material
1-1 : 직물 소재 유래 전도성 탄소지지체 제조1-1: Preparation of conductive carbon support derived from textile material
본 발명에서는 직물 소내 유래 탄소지지체를 제조하기 위해, 절연성 직물 소재인 실크 직물(Coasilk, 한국)을 먼저 탈이온수로 세척하고 오븐에서 건조시킨 다음, 3℃/min의 속도로 950℃까지 가열하고, 질소 가스 흐름 하에 용광로(furnace)에서 3시간 동안 유지하면서 탄화시켰다. 탄화 후 형성된 탄소지지체(CST)를 실온에서 자연 냉각시켰다. 대조군으로 면 직물 이용하여 상기와 같은 방법으로 탄소지지체를 제조하였다. In the present invention, in order to manufacture a carbon support derived from textile fibers, silk fabric (Coasilk, Korea), an insulating fabric material, is first washed with deionized water, dried in an oven, and then heated to 950°C at a rate of 3°C/min. It was carbonized by maintaining it in a furnace under a nitrogen gas flow for 3 hours. The carbon support (CST) formed after carbonization was naturally cooled at room temperature. A carbon support was prepared in the same manner as above using cotton fabric as a control.
1-2 : 직물 유래 소재 탄소지지체 표면 개질 1-2: Textile-derived material carbon support surface modification
계면 설계를 통한 전극 안정성을 확보하기 위해, 본 발명의 직물 소재 유래 전도성 탄소지지체 표면을 다양한 작용기로 개질시키고자하였다. In order to ensure electrode stability through interfacial design, we attempted to modify the surface of the conductive carbon support derived from the fabric material of the present invention with various functional groups.
먼저, 상기 실시예 1-1에서 제조된 실크 소재 유래 전도성 탄소지지체를 70℃에서 2시간 동안 H2SO4/HNO3로 강산 처리하여 카복실기(-COOH)로 개질된 탄소지지체(COOH-CST)를 제조하였다. 그 다음, COOH-CST를 탈이온수로 세척하고 오븐에서 건조시킨 후, 트리스(2-아미노에틸)아민(tris(2-aminoethyl)amine, TREN, Mw 146 g/mol, 에탄올에 분산된 5 mg/mL) 용액에 3시간 동안 침치시켜 아민기(-NH2)로 개질된 탄소지지체(NH2-CST)를 제조하였다. First, the conductive carbon support derived from the silk material prepared in Example 1-1 was treated with strong acid at 70°C for 2 hours with H 2 SO 4 /HNO 3 to produce a carbon support modified with a carboxyl group (-COOH) (COOH-CST) ) was prepared. The COOH-CST was then washed with deionized water, dried in an oven, and treated with tris(2-aminoethyl)amine (TREN, Mw 146 g/mol, 5 mg/mol dispersed in ethanol). mL) A carbon support (NH 2 -CST) modified with an amine group (-NH 2 ) was prepared by immersing it in a solution for 3 hours.
1-3 : 수소 발생 반응 다공성 수분해 촉매 및 전극 제조1-3: Hydrogen generation reaction porous water decomposition catalyst and electrode production
상기 실시예 1-2의 표면이 아민기로 개질된 직물 유래 탄소지지체에 Ni 전기 도금을 실시하여 수소 발생 반응 다공성 수분해 촉매를 제조하였다. 전기 도금은 와트욕 조성의 니켈 도금 용액(240 g/L NiSO4, 45 g/L NiCl2, 30 g H3BO3)에서 5분 동안 360 mA/cm2의 전류밀도로 진행하였으며, NH2-CST는 음극으로, 니켈판은 양극으로 사용하였다 (Ni 로딩량: 40.6 mg/cm2). 이때, 제작된 전극은 후처리 과정이 없어도 수산화물층을 형성하였다. 다음으로, 수산화물층이 형성된 전극을 탈이온수로 세척하고 실온에서 건조시켰다 (EP Ni-CST).A porous water decomposition catalyst for hydrogen generation reaction was prepared by performing Ni electroplating on the fabric-derived carbon support whose surface was modified with amine groups in Example 1-2. Electroplating was performed at a current density of 360 mA/cm 2 for 5 minutes in a Watt bath composition of nickel plating solution (240 g/L NiSO 4 , 45 g/L NiCl 2 , 30 g H 3 BO 3 ), NH 2 -CST was used as a cathode, and a nickel plate was used as an anode (Ni loading amount: 40.6 mg/cm 2 ). At this time, the manufactured electrode formed a hydroxide layer even without post-processing. Next, the electrode on which the hydroxide layer was formed was washed with deionized water and dried at room temperature (EP Ni-CST).
1-4 : 산소 발생 반응 다공성 수분해 촉매 및 전극 제조1-4: Production of oxygen generation reaction porous water decomposition catalyst and electrode
상기 실시예 1-2의 표면이 아민기로 개질된 직물 유래 탄소지지체에 Ni, Fe, Co 전기 도금을 실시하였다. Ni, Fe, and Co electroplating was performed on the fabric-derived carbon support whose surface was modified with amine groups in Example 1-2.
구체적으로, 3mM Ni(NO3)2·6H2O, 3mM Fe(NO3)3·9H2O 및 3mM Co(NO3)3·6H2O를 포함하는 수성 전해질 배스(aqueous electrolyte bath)를 이용하여 상기 실시예 1-3의 EP Ni-CST에 NiFeCo층을 증착하였다. Specifically, an aqueous electrolyte bath containing 3mM Ni(NO 3 ) 2 ·6H 2 O, 3mM Fe(NO 3 ) 3 ·9H 2 O, and 3mM Co(NO 3 ) 3 ·6H 2 O. A NiFeCo layer was deposited on the EP Ni-CST of Example 1-3.
NiFeCo 전기 도금 공정은 전원 공급 장치를 사용하여 10분 동안 30 mA/cm2의 전류 밀도에서 수행하였으며, EP Ni-CST를 음극으로, 니켈판을 양극으로 사용하였다. 전착(electrodeposition) 후, 코팅된 전극을 탈이온수로 3회 세척하고 건조시켜 NiFeCo로 전기 도금된 산소 발생 반응 수분해 촉매(EP NiFeCo-CST)를 제조하였다 (NiFeCo 로딩량: 2 mg/cm2).The NiFeCo electroplating process was performed at a current density of 30 mA/cm 2 for 10 minutes using a power supply, and EP Ni-CST was used as the cathode and a nickel plate as the anode. After electrodeposition, the coated electrode was washed three times with deionized water and dried to prepare an oxygen evolution water splitting catalyst (EP NiFeCo-CST) electroplated with NiFeCo (NiFeCo loading: 2 mg/cm 2 ). .
1-5 : 비교예 제조1-5: Comparative example preparation
<비교예 1 : Ni 전기 도금된 기본 탄소 섬유 직물><Comparative Example 1: Ni electroplated basic carbon fiber fabric>
기본 탄소 섬유 직물(Carbon cloth HCP331, 위즈맥)을 상기와 같은 방법으로 Ni 전기 도금하여 수분해 전극을 제조하였다.A water-splitting electrode was manufactured by electroplating Ni on a basic carbon fiber fabric (Carbon cloth HCP331, Wizmac) in the same manner as above.
<비교예 2 : 무전해 도금으로 제조된 Ni 수분해 촉매(EL Ni-CST)><Comparative Example 2: Ni water decomposition catalyst (EL Ni-CST) manufactured by electroless plating>
무전해 도금(Electroless deposition)방법을 이용하여 표면이 아민기로 개질된 직물 유래 탄소지지체를 Ni로 도금하여 수분해 전극(EL Ni-CST)을 제조하였다. A water-splitting electrode (EL Ni-CST) was manufactured by plating a textile-derived carbon support whose surface was modified with amine groups with Ni using an electroless deposition method.
무전해 도금은 보고된 방법에 따라, NH2-CST에 니켈을 증착시켰다. 먼저 NH2-CST에 증감 용액(0.05M SnCl2·2H2O 및 0.15M HCl) 및 PdCl2 용액(0.6mM PdCl2 및 0.03M HCl)을 첨가하고 탈이온수로 3회 세척하였다. 그런 다음, 45 g/L NiSO4·6H2O, 240 g/L NaH2PO2·H2O, 30 g/L NaC6H5O7·2H2O 및 50 g/L NH4Cl 용액을 실온에서 함께 혼합하고 NH4OH를 사용하여 pH9로 조정하였다. 용액의 온도를 80℃로 올린 후 NH2-CST기질을 상기 혼합물에 담그고 30분간 교반하였다. 반응 후, 샘플을 탈이온수로 반복적으로 세척하고 상온에서 건조시켰다. Electroless plating was performed by depositing nickel on NH 2 -CST according to a reported method. First, sensitizing solution (0.05M SnCl 2 ·2H 2 O and 0.15M HCl) and PdCl 2 solution (0.6mM PdCl 2 and 0.03M HCl) were added to NH 2 -CST and washed three times with deionized water. Then, a solution of 45 g/L NiSO 4 ·6H 2 O, 240 g/L NaH 2 PO 2 ·H 2 O, 30 g/L NaC 6 H 5 O 7 ·2H 2 O and 50 g/L NH 4 Cl. were mixed together at room temperature and adjusted to pH 9 using NH 4 OH. After raising the temperature of the solution to 80°C, NH 2 -CST substrate was immersed in the mixture and stirred for 30 minutes. After reaction, the samples were washed repeatedly with deionized water and dried at room temperature.
<비교예 3 : 수열합성법으로 제조된 NiFeCo 수분해 촉매(Hyd NiFeCo-CST)><Comparative Example 3: NiFeCo water decomposition catalyst (Hyd NiFeCo-CST) prepared by hydrothermal synthesis>
EP Ni-CST에 NiFeCo의 수열합성은 보고된 절차에 따라 약간 수정하여 수행하였다. 구체적으로, 4mmol Ni(NO3)2·6H2O, 0.45mmol Fe(NO3)3·9H2O, 0.45mmol Co(NO3)3·6H2O, 20mmol 우레아 및 8mmol NH4F를 자기 교반하면서 80 mL의 탈이온수에 용해시켰다. 그런 다음, 상기 용액을 100 mL 테플론 라인드 스테인레스 스틸 오토클레이브(Teflon-lined stainless-steel autoclave)에 옮기고, 세척된 EP Ni-CST를 용액에 담그었다. 오토클레이브를 밀봉하고 120℃에서 3시간 동안 유지한 후 전극을 탈이온수로 세척하고 60℃에서 12시간 동안 건조시켜 수열합성법으로 NiFeCo 수분해 촉매(Hyd NiFeCo-CST)를 제조하였다. Hydrothermal synthesis of NiFeCo on EP Ni-CST was performed according to the reported procedure with slight modifications. Specifically, 4 mmol Ni(NO 3 ) 2 ·6H 2 O, 0.45 mmol Fe(NO 3 ) 3 ·9H 2 O, 0.45 mmol Co(NO 3 ) 3 ·6H 2 O, 20 mmol urea and 8 mmol NH 4 F were added to the magnetic It was dissolved in 80 mL of deionized water with stirring. Then, the solution was transferred to a 100 mL Teflon-lined stainless-steel autoclave, and the washed EP Ni-CST was immersed in the solution. The autoclave was sealed and maintained at 120°C for 3 hours, then the electrode was washed with deionized water and dried at 60°C for 12 hours to prepare a NiFeCo water decomposition catalyst (Hyd NiFeCo-CST) by hydrothermal synthesis.
<비교예 4 : Ni 및 Fe으로 전기 도금된 NiFe 수분해 촉매(EP NiFe-CST)><Comparative Example 4: NiFe water decomposition catalyst electroplated with Ni and Fe (EP NiFe-CST)>
구체적으로, 3mM Ni(NO3)2·6H2O 및 3mM Fe(NO3)3·9H2O를 포함하는 수성 전해질 배스(aqueous electrolyte bath)를 이용하여 상기 실시예 1-3의 EP Ni-CST에 NiFe층을 증착하였다. Specifically, the EP Ni- of Example 1-3 was prepared using an aqueous electrolyte bath containing 3mM Ni(NO 3 ) 2 ·6H 2 O and 3mM Fe(NO 3 ) 3 ·9H 2 O. A NiFe layer was deposited on the CST.
NiFe전기 도금 공정은 전원 공급 장치를 사용하여 10분 동안 30 mA/cm2의 전류 밀도에서 수행하였으며, EP Ni-CST를 음극으로, 니켈판을 양극으로 사용하였다. 전착(electrodeposition) 후, 코팅된 전극을 탈이온수로 3회 세척하고 건조시켜 NiFe로 전기 도금된 산소 발생 반응 수분해 촉매(EP NiFe-CST)를 제조하였다 (NiFe 로딩량: 2 mg/cm2).The NiFe electroplating process was performed at a current density of 30 mA/cm 2 for 10 minutes using a power supply, and EP Ni-CST was used as the cathode and a nickel plate as the anode. After electrodeposition, the coated electrode was washed three times with deionized water and dried to prepare an oxygen evolution reaction water splitting catalyst (EP NiFe-CST) electroplated with NiFe (NiFe loading amount: 2 mg/cm 2 ). .
<비교예 5 : Pt/C 전극><Comparative Example 5: Pt/C electrode>
구체적으로, Pt/C 전극은 1mg의 Pt/C(Vulcan XC-72의 20중량% Pt)를 5중량% 나피온(Nafion) 10.5 μL를 함유하는 EtOH 용액 300 μL에 분산시켜 제조하였다. 생성된 촉매 잉크 용액을 CST 또는 상업용 Ni 폼(0.5 × 0.5 cm2, Goodfellow Cambridge Ltd, 영국)에 증착한 다음 실온에서 건조하였다. Specifically, the Pt/C electrode was prepared by dispersing 1 mg of Pt/C (20 wt% Pt in Vulcan XC-72) in 300 μL of an EtOH solution containing 10.5 μL of 5 wt% Nafion. The resulting catalyst ink solution was coated with CST or commercial Ni foam (0.5 × 0.5 cm 2 , Goodfellow Cambridge Ltd, UK) and then dried at room temperature.
<비교예 6 : IrO2 전극><Comparative Example 6: IrO 2 electrode>
구체적으로, IrO2 전극은 1 mg의 IrO2를 5중량% 나피온(Nafion) 10.5 μL를 함유하는 EtOH 용액 300 μL에 분산시켜 제조하였다. 상기 IrO2 촉매 잉크 용액을 상기Pt/C 전극과 동일한 방식으로 CST 또는 상업용 Ni 폼(0.5 × 0.5 cm2)에 증착한 다음 실온에서 건조하였다. Specifically, the IrO 2 electrode was prepared by dispersing 1 mg of IrO 2 in 300 μL of an EtOH solution containing 10.5 μL of 5% by weight Nafion. The IrO 2 catalyst ink solution was deposited on CST or commercial Ni foam (0.5 × 0.5 cm 2 ) in the same manner as the Pt/C electrode and then dried at room temperature.
실시예 2 : 직물 소재 유래 탄소지지체 제조 및 특성분석Example 2: Preparation and characterization of carbon support derived from textile material
상기 실시예 1-1에서 제조한 탄소지지체의 특성을 분석하기 위해 접촉각을 Phoenix 300 기기(S.E.O. Co., Ltd.)를 사용하여 측정하였다.To analyze the properties of the carbon support prepared in Example 1-1, the contact angle was measured using a Phoenix 300 instrument (S.E.O. Co., Ltd.).
그 결과, 도 2에 나타난 바와 같이, 기존 탄소 섬유 직물(carbon fabric cloth)는 접촉각이 117°로 매우 크게 나타난 반면, 본 발명의 직물 소재 유래 탄소지지체는 접촉각이 0°로 매우 작게 나타나 친수성을 갖는 것을 확인하였다. As a result, as shown in Figure 2, the existing carbon fabric cloth had a very large contact angle of 117°, whereas the carbon support derived from the fabric material of the present invention had a very small contact angle of 0°, showing that it had hydrophilic properties. confirmed.
이는 본 발명의 직물 유래 탄소지지체가 기존의 탄화 공정보다 비교적 낮은 온도에서 열처리가 이루어지기 때문에 헤테로원자(질소 및 산소)가 존재하기 때문이며, 이로 인해 친수성 성질을 띠게 된다.This is because the fabric-derived carbon support of the present invention is heat-treated at a relatively lower temperature than the existing carbonization process, and heteroatoms (nitrogen and oxygen) are present, resulting in hydrophilic properties.
또한, 직물 종류 및 탄화작용 온도에 따른 전도성 및 면저항 정도를 확인하였다.In addition, the degree of conductivity and sheet resistance according to the type of fabric and carbonization temperature was confirmed.
그 결과, 도 3에 나타난 바와 같이, 실크 소재 및 면 소재 모두 열처리에 의한 탄화작용을 통해 전기 도금이 가능한 전도성이 부여된 탄소지지체의 제조가 가능하였다. 특히, 열처리 온도가 증가함에 따라 면저항이 감소하여 전도성이 증가하였다. 실크 소재의 경우 950℃에서 6.6 Ω/sq의 낮은 면저항에 따라 4.3 S/cm의 높은 전기전도도가 부여된 탄소지지체의 형성이 가능하였으며, 면 소재의 경우 950℃에서 1.1×102 Ω/sq의 낮은 면저항에 따라 0.23 S/cm의 높은 전기전도도가 부여된 탄소지지체의 형성이 가능하였다. As a result, as shown in Figure 3, it was possible to manufacture a carbon support with conductivity capable of electroplating through carbonization through heat treatment for both silk and cotton materials. In particular, as the heat treatment temperature increased, sheet resistance decreased and conductivity increased. In the case of silk material, it was possible to form a carbon support with high electrical conductivity of 4.3 S/cm due to a low sheet resistance of 6.6 Ω/sq at 950℃, and in the case of cotton material, it was possible to form a carbon support of 1.1×10 2 Ω/sq at 950℃. It was possible to form a carbon support with high electrical conductivity of 0.23 S/cm due to low sheet resistance.
실시예 3 : 표면이 개질된 탄소지지체 특성 분석Example 3: Characterization of surface-modified carbon support
상기 실시예 1-2의 표면이 개질된 직물 소재 유래 탄소지지체의 표면을 푸리에 변환 적외선 분광기(FT-IR)를 이용하여 분석하였다. 푸리에 변환 적외선(FTIR) 분광법 결과는 감쇠 전반사(ATR) 모드에서 4/cm 분해능으로 작동되는 Cary 600 분광계(Agilent Technology)로 얻었으며, 얻은 데이터는 스펙트럼 분석 소프트웨어(OMNIC, Nicolet)를 사용하여 플로팅하였다.The surface of the carbon support derived from the surface-modified textile material of Example 1-2 was analyzed using Fourier transform infrared spectroscopy (FT-IR). Fourier transform infrared (FTIR) spectroscopy results were obtained with a Cary 600 spectrometer (Agilent Technology) operated at 4/cm resolution in attenuated total reflection (ATR) mode, and the obtained data were plotted using spectral analysis software (OMNIC, Nicolet). .
도 4에 나타난 바와 같이, 탄소지지체의 표면을 카복실기로 개질하였을 때, FT-IR 그래프에서 C=O 피크를 확인할 수 있으며, 아민기를 갖는 고분자 및 단분자와 결합을 하였을 때 N-H 피크가 나타나는 것을 확인하였다.As shown in Figure 4, when the surface of the carbon support is modified with a carboxyl group, a C=O peak can be confirmed in the FT-IR graph, and when combined with a polymer or single molecule having an amine group, an N-H peak appears. did.
실시예 4 : 전기 도금에 의해 형성된 촉매금속층 구조 분석Example 4: Analysis of the structure of the catalyst metal layer formed by electroplating
본 발명에서는 상기 실시예 1-3에서 제조된 수소 발생 반응 다공성 수분해 촉매의 수산화물층 구조를 X선 회절(XRD)을 이용하여 분석하였다. X선 회절(XRD)분석은 Cu Kα 방사선 소스가 있는 SmartLab 기기(Rigaku)에서 수행하였다. In the present invention, the hydroxide layer structure of the hydrogen generation reaction porous water decomposition catalyst prepared in Examples 1-3 was analyzed using X-ray diffraction (XRD). X-ray diffraction (XRD) analysis was performed on a SmartLab instrument (Rigaku) with a Cu Kα radiation source.
X선 회절(XRD)분석을 수행한 결과, 도 5에 나타난 바와 같이, 실시예 1의 EP Ni-CST는 베타구조의 Ni(OH)2가, 비교예 2의 EL Ni-CST는 알파 구조의 Ni(OH)2가 형성되어 있음을 확인하였다. As a result of performing an It was confirmed that Ni(OH) 2 was formed.
실시예 5 : 전기 도금에 따른 전도성 및 면저항 평가Example 5: Evaluation of conductivity and sheet resistance according to electroplating
본 발명에서는 실시예 1-3에서 제조한 수분해 촉매의 전기 도금 시간에 따른 전도성 및 면저항을 측정하였다. In the present invention, the conductivity and sheet resistance of the water decomposition catalyst prepared in Examples 1-3 were measured according to the electroplating time.
전도성이 부여된 친수성 탄소지지체를 와트욕 조성의 니켈 도금 용액으로 전기 도금을 실시한 결과, 금속과 비슷한 전기전도성을 갖는 수소 발생 전극의 제조가 가능하였으며, 5분간의 단시간 동안 전기 도금을 실시하여 0.05 Ω/sq의 낮은 면저항에 따라 476.2 S/cm의 높은 전기전도성을 부여할 수 있었다.As a result of electroplating a conductive hydrophilic carbon support with a nickel plating solution of a Watt bath composition, it was possible to manufacture a hydrogen generating electrode with electrical conductivity similar to that of metal. Electroplating was performed for a short period of 5 minutes to produce a 0.05 Ω Due to the low sheet resistance of /sq, high electrical conductivity of 476.2 S/cm could be provided.
실시예 6 : 탄소지지체의 미세구조 및 촉매금속층의 코팅 평가 Example 6: Evaluation of the microstructure of the carbon support and the coating of the catalyst metal layer
본 발명에서 제조한 다공성 수분해 촉매의 탄소지지체의 미세구조 및 촉매금속층의 코팅을 평가하기 위해, SEM(주사전자현미경, Scanning Electron Microscopy) 및 EDX(에너지 분산 X선 분광법, Energy Dispersive X-Ray Analysis) 분석을 수행하였다. SEM 및 EDX 이미지는 전계 방출 SEM(FE-SEM)(Quanta 250 FEG, FEI)을 통해 얻었다. To evaluate the microstructure of the carbon support and the coating of the catalyst metal layer of the porous water decomposition catalyst prepared in the present invention, SEM (Scanning Electron Microscopy) and EDX (Energy Dispersive X-Ray Analysis) were used. ) analysis was performed. SEM and EDX images were obtained via field emission SEM (FE-SEM) (Quanta 250 FEG, FEI).
도 7은 다공성 수분해 촉매의 제조 단계별 탄소지지체의 표면을 SEM으로 측정한 이미지이며, 도 8는 Ni 전기 도금된 다공성 수분해 촉매, NiFeCo 전기 도금된 다공성 수분해 촉매 및 상업용 Ni 폼의 탄소지지체 표면을 SEM으로 측정한 이미지이다. Figure 7 is an image of the surface of the carbon support measured by SEM at each stage of manufacturing the porous water decomposition catalyst, and Figure 8 shows the surface of the carbon support of the Ni electroplated porous water decomposition catalyst, NiFeCo electroplated porous water decomposition catalyst, and commercial Ni foam. This is an image measured with SEM.
도 7 및 도 8에 나타난 바와 같이, 전기 도금을 실시한 후에도 직물 소재의 기공성(pore structure)을 그대로 유지되어 전해질 유입을 용이하게 할 수 있으면서, 금속이 매우 균일하게 흡착되는 것을 확인할 수 있었다. As shown in Figures 7 and 8, it was confirmed that the pore structure of the fabric material was maintained even after electroplating, facilitating electrolyte inflow, and that the metal was adsorbed very uniformly.
또한, SEM 고배율 이미지를 통해 돌기형 구조와 nano sheet array가 형성되어 있음을 확인할 수 있었으며, 이와 같은 구조에 따른 높은 표면적으로 인해 단위 면적(cm2)당 성능을 극대화할 수 있을 것으로 예상된다.In addition, it was confirmed through SEM high-magnification images that a protruding structure and a nano sheet array were formed, and the high surface area resulting from this structure is expected to maximize performance per unit area (cm 2 ).
실시예 7 : 본 발명의 다공성 수분해 촉매와 기존 기술로 제작된 촉매 특성 비교Example 7: Comparison of properties of the porous water decomposition catalyst of the present invention and a catalyst manufactured by existing technology
7-1 : 탄소지지체 종류에 따른 수분해 촉매 특성 분석7-1: Analysis of water decomposition catalyst characteristics according to type of carbon support
본 발명의 실시예 1-3에서 제조된 Ni 전기 도금된 다공성 수분해 촉매(EP Ni-CST) 및 비교예 1의 Ni 전기 도금된 기본 탄소 섬유 직물을 EDX으로 분석하였다. The Ni electroplated porous water splitting catalyst (EP Ni-CST) prepared in Examples 1-3 of the present invention and the Ni electroplated basic carbon fiber fabric of Comparative Example 1 were analyzed by EDX.
도 9에 나타난 바와 같이, 본 발명에서 제작된 직물 소재 유래 친수성 탄소지지체의 내부에 있는 피브릴 가닥까지 촉매금속층이 균일하게 코팅된 것을 확인할 수 있었다. 이는 단위면적당 촉매량의 극대화로 이어지며, 전극의 전기전도성 및 수분해 능력을 향상시킬 수 있다. As shown in Figure 9, it was confirmed that the catalyst metal layer was uniformly coated even on the fibril strands inside the hydrophilic carbon support derived from the textile material produced in the present invention. This leads to maximization of the amount of catalyst per unit area and can improve the electrical conductivity and water decomposition ability of the electrode.
7-2 : 무전해 도금법과 본 발명에 따른 수분해 촉매 특성 분석7-2: Electroless plating method and analysis of water decomposition catalyst characteristics according to the present invention
본 발명의 실시예 1-3에서 제조된 Ni 전기 도금된 다공성 수분해 촉매(EP Ni-CST) 및 비교예 2의 Ni가 무전해 도금된 수분해 촉매(EL Ni-CST)를 SEM 및 EDX으로 분석하였다. The Ni electroplated porous water decomposition catalyst (EP Ni-CST) prepared in Examples 1-3 of the present invention and the Ni electroless-plated water decomposition catalyst (EL Ni-CST) of Comparative Example 2 were examined by SEM and EDX. analyzed.
도 10에 나타난 바와 같이, 기존 기술인 무전해 도금 방법을 통해 제조된 촉매 전극과 달리 본 발명에 따른 다공성 수분해 촉매는 친수성 탄소지지체를 사용하기 때문에 수전해 기반 전기 도금을 진행할 시 금속 촉매 층이 직물의 다공성을 그대로 유지하면서 내부까지 고르게 도금이 진행됨을 확인하였다. 또한, 전극 피브릴 표면에 돌기 형태로 도금층이 형성되어 전극의 전체적인 표면적이 증가한 것을 확인하였다. As shown in Figure 10, unlike the catalyst electrode manufactured through the existing electroless plating method, the porous water decomposition catalyst according to the present invention uses a hydrophilic carbon support, so when performing water electrolysis-based electroplating, the metal catalyst layer becomes a fabric. It was confirmed that plating progressed evenly to the inside while maintaining the porosity. In addition, it was confirmed that a plating layer was formed in the form of protrusions on the surface of the electrode fibrils, increasing the overall surface area of the electrode.
7-3 : 수열합성법과 본 발명에 따른 수분해 촉매 특성 분석7-3: Hydrothermal synthesis method and analysis of water decomposition catalyst characteristics according to the present invention
본 발명의 실시예 1-4에서 제조된 NiFeCo 전기 도금된 다공성 수분해 촉매(Electroplated NiFeCo. 산소 발생 반응) 및 비교예 3의 수열합성법으로 제조된 NiFeCo 수분해 촉매(Hyd NiFeCo-CST)를 SEM 및 EDX으로 분석하였다. The NiFeCo electroplated porous water decomposition catalyst (Electroplated NiFeCo. oxygen evolution reaction) prepared in Examples 1-4 of the present invention and the NiFeCo water decomposition catalyst (Hyd NiFeCo-CST) prepared by the hydrothermal synthesis method of Comparative Example 3 were examined by SEM and Analyzed by EDX.
도 11에 나타난 바와 같이, 수열합성법으로 제조된 촉매 전극과 달리 본 발명에 따른 다공성 수분해 촉매는 직물의 다공성을 유지하면서 Ni, Fe, Co 모두 내부까지 고르게 도금이 진행됨을 확인하였으며, 전극 피브릴 표면에 나노어레이(nano array) 형태로 도금층이 형성되어 전극의 표면적이 증가한 것을 확인하였다. As shown in Figure 11, unlike the catalyst electrode manufactured by hydrothermal synthesis, the porous water decomposition catalyst according to the present invention was confirmed to be evenly plated to the inside of Ni, Fe, and Co while maintaining the porosity of the fabric, and the electrode fibril It was confirmed that a plating layer was formed on the surface in the form of a nano array, increasing the surface area of the electrode.
이와 같은 직물 소재의 다공성은 전해질 유입을 용이하게 하며 또한 추가적인 도금으로 인한 전극의 표면적 증가는 단위 면적(cm2) 당 성능을 극대화할 수 있다는 장점이 있다.The porosity of such fabric materials facilitates electrolyte inflow, and the increase in the surface area of the electrode due to additional plating has the advantage of maximizing performance per unit area (cm 2 ).
또한, 도 12에 나타난 바와 같이, X선 회절(XRD)분석을 통해 NiFeCo 전기 도금된 다공성 수분해 촉매(EP NiFeCo-CST) 및 수열 합성법으로 제조된 NiFeCo 다공성 수분해 촉매(Hyd NiFeCo-CST)의 결정구조를 확인한 결과, EP NiFeCo-CST는 비결정 구조가, Hyd NiFeCo-CST는 결정 구조가 형성되어 있음을 확인하였다. In addition, as shown in Figure 12, the NiFeCo electroplated porous water decomposition catalyst (EP NiFeCo-CST) and the NiFeCo porous water decomposition catalyst (Hyd NiFeCo-CST) prepared by hydrothermal synthesis were analyzed through As a result of checking the crystal structure, it was confirmed that EP NiFeCo-CST had an amorphous structure and Hyd NiFeCo-CST had a crystalline structure.
실시예 8 : 본 발명의 다공성 수분해 촉매의 굽힘 시험(bending test) 분석Example 8: Bending test analysis of the porous water splitting catalyst of the present invention
본 발명에서는 상기 실시예 1-3 및 실시예 1-4에서 제조된 Ni 전기 도금된 다공성 수분해 촉매(EP Ni-CST) 및 NiFeCo 전기 도금된 다공성 수분해 촉매(EP NiFeCo-CST)의 굽힘 시험(bending test)을 수행하였다. In the present invention, a bending test of the Ni electroplated porous water decomposition catalyst (EP Ni-CST) and NiFeCo electroplated porous water decomposition catalyst (EP NiFeCo-CST) prepared in Examples 1-3 and 1-4 (bending test) was performed.
그 결과, 도 13에 나타난 바와 같이, 본 발명에서 제조된 수분해 전극은 기존 탄소 및 금속 전극과 달리 금속 전기 도금 이후에도 직물 소재의 장점이 유연성을 그대로 갖고 있으며, 약 5000변의 굽힘 시험(bending test) 이후에도 높은 전기 전도성을 유지하는 것을 확인하여 안정성이 우수한 것을 확인하였다. As a result, as shown in Figure 13, unlike existing carbon and metal electrodes, the water-splitting electrode manufactured in the present invention retains the flexibility of the fabric material even after metal electroplating, and can be tested in a bending test of about 5,000 sides. It was confirmed that high electrical conductivity was maintained even after this and that stability was excellent.
실시예 9 : 본 발명의 다공성 수분해 촉매의 수분해 능력 확인Example 9: Confirmation of water decomposition ability of the porous water decomposition catalyst of the present invention
9-1 : 수소 발생 반응 성능 확인9-1: Checking hydrogen generation reaction performance
본 발명의 실시예 1-3에서 제조된 수소 발생 반응 다공성 수분해 촉매(EP Ni-CST)의 수소 발생 성능 및 과전압(overpotential) 정도를 확인하기 위해 1M KOH 전해질에서 선형 주사 전위법(linear sweep voltammetry, LSV)을 이용하여 분석하였다. 보고된 모든 전류 밀도는 전극의 기하학적 표면적을 기반으로 한다.To confirm the hydrogen generation performance and overpotential degree of the hydrogen generation reaction porous water splitting catalyst (EP Ni-CST) prepared in Examples 1-3 of the present invention, linear sweep voltammetry was performed in 1M KOH electrolyte. , LSV) was used to analyze it. All reported current densities are based on the geometric surface area of the electrode.
유도 결합 플라즈마 질량 분석기(ICP-MS, Agilent Technologies 7700)를 수행하여 수소 발생 반응(HER) 후 전해질에 용해된 Ni 이온의 양을 측정하였다.Inductively coupled plasma mass spectrometry (ICP-MS, Agilent Technologies 7700) was performed to measure the amount of Ni ions dissolved in the electrolyte after the hydrogen evolution reaction (HER).
대조군으로 실시예 1-1에서 제조된 직물 소재 유래 탄소지지체(CST)를 사용하였으며, 상기 실시예 1-5의 비교예 2(EL Ni-CST) 및 비교예 5(Pt/C/Ni 폼)의 수분해 촉매도 상기와 같은 방법으로 수소 발생 성능 및 과전압 정도를 분석하였다. As a control, the carbon support (CST) derived from a textile material prepared in Example 1-1 was used, and Comparative Example 2 (EL Ni-CST) and Comparative Example 5 (Pt/C/Ni foam) of Example 1-5 were used. The hydrogen generation performance and overvoltage level of the water decomposition catalyst were analyzed in the same manner as above.
그 결과, 도 14에 나타난 바와 같이, 본 발명의 EP Ni-CST는 상업용으로 판매되는 Pt/C/Ni 폼에 비해 수소 발생 성능이 월등하게 우수한 것을 확인하였으며, 기존 방법으로 제조된 EL Ni-CST에 비해 훨씬 낮은 과전압을 가지고 있는 것으로 확인되었다. As a result, as shown in Figure 14, the EP Ni-CST of the present invention was confirmed to have significantly better hydrogen generation performance compared to commercially sold Pt/C/Ni foam, and the EL Ni-CST manufactured by the existing method It was confirmed to have a much lower overvoltage compared to .
9-2 : 산소 발생 반응 성능 확인9-2: Checking oxygen generation reaction performance
본 발명의 실시예 1-4에서 제조된 산소 발생 반응 다공성 수분해 촉매(EP NiFeCo-CST)의 산소 발생 성능 및 과전압(overpotential) 정도를 확인하기 위해 1M KOH 전해질에서 선형 주사 전위법(linear sweep voltammetry, LSV)을 이용하여 분석하였다. To confirm the oxygen generation performance and overpotential degree of the oxygen generation reaction porous water splitting catalyst (EP NiFeCo-CST) prepared in Examples 1-4 of the present invention, linear sweep voltammetry was performed in 1M KOH electrolyte. , LSV) was used to analyze it.
유도 결합 플라즈마 질량 분석기(ICP-MS, Agilent Technologies 7700)를 수행하여 산소 발생 반응(OER) 후 전해질에 용해된 Ni, Fe 및 Co 이온의 양을 측정하였다.Inductively coupled plasma mass spectrometry (ICP-MS, Agilent Technologies 7700) was performed to measure the amounts of Ni, Fe, and Co ions dissolved in the electrolyte after the oxygen evolution reaction (OER).
대조군으로 본 발명의 수소 발생 반응 다공성 수분해 촉매인 EP Ni-CST을 사용하였으며, 상기 실시예 1-5의 비교예 3(Hyd NiFeCo-CST), 비교예 4(EP NiFe-CST) 및 비교예 6(IrO2/Ni 폼)의 수분해 촉매도 상기와 같은 방법으로 산소 발생 성능 및 과전압 정도를 분석하였다. EP Ni-CST, a porous water splitting catalyst for hydrogen generation reaction of the present invention, was used as a control, and Comparative Example 3 (Hyd NiFeCo-CST), Comparative Example 4 (EP NiFe-CST) and Comparative Examples of Examples 1-5 were used as a control group. The water decomposition catalyst of 6 (IrO 2 /Ni foam) was also analyzed for oxygen generation performance and overvoltage level in the same manner as above.
도 15에 나타난 바와 같이, 본 발명의 EP NiFeCo-CST는 상업용으로 판매되는 IrO2/Ni 폼 보다 우수한 산소 발생 성능을 가지고 있는 것을 확인하였다. 또한, 본 발명의 EP NiFeCo-CST는 Hyd NiFeCo-CST(비교예 3) 및 산소 발생 성능이 높다고 알려진 NiFe 수분해 촉매(비교예 4)에 비해 훨씬 높은 산소 발생 성능을 가지고 있는 것을 확인하였다. As shown in Figure 15, it was confirmed that the EP NiFeCo-CST of the present invention has superior oxygen generation performance than commercially sold IrO 2 /Ni foam. In addition, it was confirmed that the EP NiFeCo-CST of the present invention has much higher oxygen generation performance than Hyd NiFeCo-CST (Comparative Example 3) and the NiFe water decomposition catalyst known to have high oxygen generation performance (Comparative Example 4).
실시예 10 : 본 발명의 다공성 수분해 촉매로 제조된 수분해 전극의 특성 평가Example 10: Evaluation of properties of water decomposition electrode manufactured with the porous water decomposition catalyst of the present invention
본 발명에서는 실시예 1-3의 Ni 전기 도금된 다공성 수분해 촉매를 캐소드(cathode)로, 실시예 1-4의 NiFeCo 전기 도금된 다공성 수분해 촉매를 애노드(anode)로 연결한 2-전극 시스템[EP Ni(-)∥EP NiFeCo/Ni(+)]을 제조하였으며(도 16(A)), 2-전극 시스템의 전류밀도 및 전극 효율성을 분석하였다.In the present invention, the Ni electroplated porous water decomposition catalyst of Example 1-3 is connected as a cathode, and the NiFeCo electroplated porous water decomposition catalyst of Example 1-4 is connected as an anode. [EP Ni(-)∥EP NiFeCo/Ni(+)] was prepared (FIG. 16(A)), and the current density and electrode efficiency of the two-electrode system were analyzed.
대조군으로 Pt/C/Ni 폼을 캐소드로, IrO2/Ni 폼을 애노드로 연결한 수분해 전극 [Pt/C(-)∥2(+)] 및 Ni 무전해 도금된 다공성 수분해 촉매를 캐소드로, 수열 합성법으로 제조된 NiFeCo 다공성 수분해 촉매를 애노드로 연결한 수분해 전극[EL Ni(-)∥Hyd NiFeCo/Ni(+)]를 사용하였다.As a control, a water decomposition electrode was connected with Pt/C/Ni foam as the cathode and IrO 2 /Ni foam as the anode [Pt/C(-)∥ 2 (+)], and a porous water decomposition catalyst electroless plated with Ni as the cathode. As a result, a water decomposition electrode [EL Ni(-)∥Hyd NiFeCo/Ni(+)] was used, in which a NiFeCo porous water decomposition catalyst prepared by hydrothermal synthesis was connected to the anode.
도 16(B)에 나타난 바와 같이, 2-전극 시스템을 구성하여 전류밀도 성능을 측정했을 때, 기존의 상용화된 전극에 비해 매우 본 발명의 수분해 전극은 우수한 성능을 가지며, 높은 전류 아래에서 낮은 전압값을 나타내는 것을 확인하였다. 또한, 도 16(C)에 나타난 바와 같이, 전극의 효율성 실험을 진행한 결과, 각 전극에서 발생되는 산소 및 수소는 이론적인 양과 99.8% 일치하는 양이 발생한 것을 확인하였으며, 이는 본 발명의 수분해 전극은 다른 부반응이 일어나지 않는 매우 효율적인 수분해 전극임을 의미한다.As shown in Figure 16(B), when the current density performance was measured by configuring a two-electrode system, the water-splitting electrode of the present invention had very excellent performance compared to existing commercialized electrodes, and had a low voltage under high current. It was confirmed that the voltage value was indicated. In addition, as shown in Figure 16 (C), as a result of conducting an electrode efficiency test, it was confirmed that the amount of oxygen and hydrogen generated from each electrode was 99.8% consistent with the theoretical amount, which is consistent with the water decomposition of the present invention. This means that the electrode is a very efficient water splitting electrode in which no other side reactions occur.
도 17은 이전에 공개된 수분해 전극와 본 발명의 수분해 전극의 성능을 비교한 것으로, 본 발명의 수분해 전극은 다른 수분해 전극들에 비해 낮은 과전압을 나타내며 우수한 수분해 성능을 갖는 것을 확인하였다. Figure 17 compares the performance of the previously disclosed water-splitting electrode and the water-splitting electrode of the present invention. It was confirmed that the water-splitting electrode of the present invention exhibits a lower overvoltage compared to other water-splitting electrodes and has excellent water-splitting performance. .
나아가, 본 발명의 수분해 전극의 구동 안정성을 확인하기 위해, 다양한 전류 밀도에서 장시간 구동을 진행한 결과, 도 18 및 도 19에 나타난 바와 같이, 대조군과 달리 본 발명의 수분해 전극은 전압값이 일정하게 유지되는 것을 확인하였다. 특히, 2,000 mA/cm2의 전류밀도에서 1,640시간 이상 일정한 전압값을 유지하며 SEM으로 관찰한 결과, 장시간 구동 후에도 표면의 돌기구조와 nano array 구조가 변화하지 않고 탈착, 박리 등이 일어나지 않는 것을 확인하였다. Furthermore, in order to confirm the driving stability of the water-splitting electrode of the present invention, the water-splitting electrode of the present invention was driven for a long time at various current densities, and as shown in Figures 18 and 19, unlike the control group, the water-splitting electrode of the present invention had a voltage value of It was confirmed that it remained constant. In particular, as a result of observing with SEM while maintaining a constant voltage value for more than 1,640 hours at a current density of 2,000 mA/cm 2 , it was confirmed that the surface protrusion structure and nano array structure did not change and desorption and peeling did not occur even after long-term operation. did.
본 발명에서 전기 도금이 가능한 최소한의 전기전도성을 가진 친수성이 매우 높은 탄소지지체를 이용하여 제조한 다공성 수분해 촉매는 뛰어난 전하 수송 능력을 갖추고 있으며, 전해질의 침투가 용이하고 높은 수분해 성능을 가지는 효과가 있다. 또한, 본 발명에서 제작한 수분해 촉매는 높은 전류에서도 낮은 전압을 장시간 유지할 수 있는 높은 구동 안정성을 가지고 있으며, 크기나 모양 제약 없이 수분해 전극을 제조할 수 있으므로, 수분해 전극 제조에 유용하게 활용할 수 있다. In the present invention, the porous water decomposition catalyst manufactured using a highly hydrophilic carbon support with minimum electrical conductivity capable of electroplating has excellent charge transport ability, facilitates electrolyte penetration, and has high water decomposition performance. There is. In addition, the water decomposition catalyst produced in the present invention has high driving stability, capable of maintaining a low voltage for a long time even at high currents, and can be used to manufacture water decomposition electrodes without size or shape restrictions, so it can be usefully used in the manufacture of water decomposition electrodes. You can.

Claims (19)

  1. 직물 소재 유래 전도성 탄소지지체;Conductive carbon support derived from textile material;
    상기 전도성 탄소지지체 상에 형성된 촉매활성층을 포함하며, It includes a catalytically active layer formed on the conductive carbon support,
    상기 전도성 탄소지지체는 친수성(Hydrophilic)인, 다공성 수분해 촉매.The conductive carbon support is hydrophilic, a porous water decomposition catalyst.
  2. 제1항에 있어서, According to paragraph 1,
    상기 직물 소재 유래 전도성 탄소지지체는 직물 소재를 열처리하여 탄화작용(Carbonization)으로 형성된 전도성 탄소지지체인 것을 특징으로 하는, 다공성 수분해 촉매.The conductive carbon support derived from the fabric material is a porous water decomposition catalyst, characterized in that it is a conductive carbon support formed by carbonization by heat treatment of the fabric material.
  3. 제1항에 있어서, According to paragraph 1,
    상기 직물 소재는 면 섬유, 실크 섬유, 셀룰로오스, 폴리에스테르, 나일론, 아크릴 섬유 및 폴리아크릴로나이트릴 섬유로 구성된 군으로부터 선택되는 어느 하나 이상을 포함하는 것을 특징으로 하는, 다공성 수분해 촉매.A porous water decomposition catalyst, wherein the fabric material includes at least one selected from the group consisting of cotton fibers, silk fibers, cellulose, polyester, nylon, acrylic fibers, and polyacrylonitrile fibers.
  4. 제1항에 있어서, According to paragraph 1,
    상기 직물 소재 유래 전도성 탄소지지체의 면저항은 100 내지 104 Ω/sq인 것을 특징으로 하는, 다공성 수분해 촉매.A porous water decomposition catalyst, characterized in that the sheet resistance of the conductive carbon support derived from the textile material is 10 0 to 10 4 Ω/sq.
  5. 제1항에 있어서, According to paragraph 1,
    상기 직물 소재 유래 전도성 탄소지지체는 싸이올기(-SH), 카복실기(-COOH) 또는 아민기(-NH2)로 표면이 개질된 것을 특징으로 하는, 다공성 수분해 촉매.The conductive carbon support derived from the textile material is a porous water decomposition catalyst, characterized in that the surface is modified with a thiol group (-SH), a carboxyl group (-COOH), or an amine group (-NH 2 ).
  6. 제1항에 있어서, According to paragraph 1,
    상기 촉매활성층은 촉매금속층 및 상기 촉매금속층 상에 형성된 수산화물층 또는 옥시수산화물층을 포함하는 것을 특징으로 하는, 다공성 수분해 촉매.A porous water decomposition catalyst, wherein the catalytically active layer includes a catalyst metal layer and a hydroxide layer or oxyhydroxide layer formed on the catalyst metal layer.
  7. 제6항에 있어서,According to clause 6,
    상기 촉매금속층은 니켈(Ni), 코발트(Co), 철(Fe), 몰리브덴(Mo), 구리(Cu), 바나듐(V), 및 텅스텐(W) 로 구성된 군으로 부터 선택되는 어느 하나 이상을 포함하는 것을 특징으로 하는, 다공성 수분해 촉매.The catalyst metal layer contains at least one selected from the group consisting of nickel (Ni), cobalt (Co), iron (Fe), molybdenum (Mo), copper (Cu), vanadium (V), and tungsten (W). A porous water decomposition catalyst comprising:
  8. 제6항에 있어서,According to clause 6,
    상기 수산화물층은 Ni(OH)2를 포함하며, The hydroxide layer includes Ni(OH) 2 ,
    상기 Ni(OH)2의 베타상이 알파상보다 우세한 것을 특징으로 하는, 다공성 수분해 촉매.A porous water decomposition catalyst, characterized in that the beta phase of Ni(OH) 2 is dominant over the alpha phase.
  9. 제6항에 있어서,According to clause 6,
    상기 옥시수산화물은 NiOOH를 포함하는 것을 특징으로 하는, 다공성 수분해 촉매.A porous water decomposition catalyst, characterized in that the oxyhydroxide includes NiOOH.
  10. 제1항에 있어서,According to paragraph 1,
    상기 다공성 수분해 촉매는 촉매활성층이 수산화물층을 포함하면 수소 발생 반응 수분해 촉매이고, The porous water decomposition catalyst is a hydrogen generation reaction water decomposition catalyst when the catalytically active layer includes a hydroxide layer,
    촉매활성층이 옥시수산화물층을 포함하면 산소 발생 반응 수분해 촉매인 것을 특징으로 하는, 다공성 수분해 촉매.A porous water decomposition catalyst, characterized in that it is an oxygen evolution reaction water decomposition catalyst when the catalytically active layer includes an oxyhydroxide layer.
  11. 제1항 내지 제10항 중 어느 한 항의 다공성 수분해 촉매를 포함하는 다공성 수분해 전극.A porous water decomposition electrode comprising the porous water decomposition catalyst of any one of claims 1 to 10.
  12. (a) 직물 소재를 열처리로 탄화시켜 전도성을 가진 탄소지지체를 형성하는 단계; 및 (a) carbonizing the fabric material through heat treatment to form a conductive carbon support; and
    (b) 상기 탄소지지체를 촉매금속으로 전기 도금하여 촉매활성층을 코팅하는 단계를 포함하며, (b) electroplating the carbon support with a catalytic metal to coat a catalytically active layer,
    상기 (a) 단계에서 형성된 탄소지지체는 친수성(Hydrophilic)인, 다공성 수분해 촉매의 제조방법.A method for producing a porous water decomposition catalyst, wherein the carbon support formed in step (a) is hydrophilic.
  13. 제12항에 있어서, According to clause 12,
    상기 직물 소재는 면 섬유, 실크 섬유, 셀룰로오스, 폴리에스테르, 나일론, 아크릴 섬유 및 폴리아크릴로나이트릴 섬유로 구성된 군으로부터 선택되는 어느 하나 이상을 포함하는 것을 특징으로 하는, 다공성 수분해 촉매의 제조방법.A method for producing a porous water decomposition catalyst, wherein the fabric material includes at least one selected from the group consisting of cotton fibers, silk fibers, cellulose, polyester, nylon, acrylic fibers, and polyacrylonitrile fibers. .
  14. 제12항에 있어서, According to clause 12,
    상기 (a) 단계의 열처리는 600 ~ 1000℃에서 수행되는 것을 특징으로 하는, 다공성 수분해 촉매의 제조방법.A method for producing a porous water decomposition catalyst, characterized in that the heat treatment in step (a) is performed at 600 to 1000°C.
  15. 제12항에 있어서, According to clause 12,
    상기 (a) 단계는 탄소지지체 표면을 싸이올기(-SH), 카복실기(-COOH) 또는 아민기(-NH2)로 개질시키는 단계를 추가로 포함하는 것을 특징으로 하는, 다공성 수분해 촉매의 제조방법.The step (a) further includes the step of modifying the surface of the carbon support with a thiol group (-SH), carboxyl group (-COOH), or amine group (-NH 2 ) of the porous water decomposition catalyst. Manufacturing method.
  16. 제12항에 있어서, According to clause 12,
    상기 (b) 단계에서 촉매금속은 니켈(Ni), 코발트(Co), 철(Fe), 몰리브덴(Mo), 구리(Cu), 바나듐(V), 및 텅스텐(W)로 구성된 군으로 부터 선택되는 어느 하나 이상을 포함하는 것을 특징으로 하는, 다공성 수분해 촉매의 제조방법.In step (b), the catalyst metal is selected from the group consisting of nickel (Ni), cobalt (Co), iron (Fe), molybdenum (Mo), copper (Cu), vanadium (V), and tungsten (W). A method for producing a porous water decomposition catalyst, characterized in that it includes one or more of the following.
  17. 제12항에 있어서, According to clause 12,
    상기 (b) 단계에서 촉매금속이 니켈(Ni)인 경우, Ni(OH)2를 포함하는 수산화물층이 형성된 수소 발생 반응 다공성 수분해 촉매가 제조되며,When the catalyst metal in step (b) is nickel (Ni), a porous water decomposition catalyst for hydrogen generation reaction in which a hydroxide layer containing Ni(OH) 2 is formed is manufactured,
    상기 Ni(OH)2의 베타상이 알파상보다 우세한 것을 특징으로 하는, 다공성 수분해 촉매의 제조방법.A method for producing a porous water decomposition catalyst, characterized in that the beta phase of Ni(OH) 2 is superior to the alpha phase.
  18. 제12항에 있어서, According to clause 12,
    상기 (b) 단계의 촉매금속이 니켈(Ni), 코발트(Co) 및 철(Fe)로 구성된 군에서 선택된 두개 이상을 포함하는 경우, NiOOH를 포함하는 옥시수산화물층이 형성된 산소 발생 반응 다공성 수분해 촉매가 제조되는 것을 특징으로 하는, 다공성 수분해 촉매의 제조방법.When the catalyst metal in step (b) contains two or more selected from the group consisting of nickel (Ni), cobalt (Co), and iron (Fe), oxygen generation reaction in which an oxyhydroxide layer containing NiOOH is formed porous water decomposition A method for producing a porous water decomposition catalyst, characterized in that the catalyst is produced.
  19. 제18항에 있어서, According to clause 18,
    상기 NiOOH를 포함하는 옥시수산화물층은 니켈(Ni)으로 1차 전기 도금을 실시하여, Ni(OH)2를 포함하는 수산화물층을 형성시킨 다음, 니켈(Ni), 코발트(Co) 및 철(Fe)로 구성된 군에서 선택된 두개 이상의 금속으로 2차 도금하여 형성시키는 것을 특징으로 하는, 다공성 수분해 촉매의 제조방법.The oxyhydroxide layer containing NiOOH is first electroplated with nickel (Ni) to form a hydroxide layer containing Ni(OH) 2 , and then nickel (Ni), cobalt (Co), and iron (Fe). ) A method for producing a porous water decomposition catalyst, characterized in that it is formed by secondary plating with two or more metals selected from the group consisting of.
PCT/KR2023/009164 2022-07-07 2023-06-29 Carbon support-based porous hydrolysis catalyst and manufacturing method therefor WO2024010287A1 (en)

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JP2016056407A (en) * 2014-09-09 2016-04-21 戸田工業株式会社 Production method of conductive fabric, and conductive fabric
KR101724690B1 (en) * 2016-09-20 2017-04-10 서울대학교 산학협력단 Manufacturing method of water splitting electrode based on fe-ni alloy by anodization and water splitting electrode manufactured thereby
KR101804958B1 (en) * 2017-01-25 2017-12-06 한국과학기술원 Catalytic electrode for oxygen evolution and method for preparing the same
KR102261106B1 (en) * 2019-04-30 2021-06-03 고려대학교 산학협력단 Porous water splitting catalyst based on textile material and method for manufacturing the same
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JP2016056407A (en) * 2014-09-09 2016-04-21 戸田工業株式会社 Production method of conductive fabric, and conductive fabric
KR101724690B1 (en) * 2016-09-20 2017-04-10 서울대학교 산학협력단 Manufacturing method of water splitting electrode based on fe-ni alloy by anodization and water splitting electrode manufactured thereby
KR101804958B1 (en) * 2017-01-25 2017-12-06 한국과학기술원 Catalytic electrode for oxygen evolution and method for preparing the same
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