WO2021137734A1 - Method and device for producing graphene with different numbers of atomic layers - Google Patents

Method and device for producing graphene with different numbers of atomic layers Download PDF

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WO2021137734A1
WO2021137734A1 PCT/RU2020/050367 RU2020050367W WO2021137734A1 WO 2021137734 A1 WO2021137734 A1 WO 2021137734A1 RU 2020050367 W RU2020050367 W RU 2020050367W WO 2021137734 A1 WO2021137734 A1 WO 2021137734A1
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atomic layers
reactor
working
different numbers
mixture
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PCT/RU2020/050367
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French (fr)
Russian (ru)
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Сергей Александрович АЛЕКСЕЕВ
Сергей Иванович ШМАТКО
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Общество с ограниченной ответственностью "Артпол Холдинг"
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Priority to CN202080012054.3A priority Critical patent/CN113365733A/en
Publication of WO2021137734A1 publication Critical patent/WO2021137734A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/08Processes employing the direct application of electric or wave energy, or particle radiation; Apparatus therefor
    • B01J19/10Processes employing the direct application of electric or wave energy, or particle radiation; Apparatus therefor employing sonic or ultrasonic vibrations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J8/00Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
    • B01J8/16Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with particles being subjected to vibrations or pulsations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C19/00Other disintegrating devices or methods
    • B02C19/18Use of auxiliary physical effects, e.g. ultrasonics, irradiation, for disintegrating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B82NANOTECHNOLOGY
    • B82YSPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
    • B82Y40/00Manufacture or treatment of nanostructures
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B32/00Carbon; Compounds thereof
    • C01B32/15Nano-sized carbon materials
    • C01B32/182Graphene
    • C01B32/184Preparation
    • C01B32/19Preparation by exfoliation

Definitions

  • the group of inventions relates to devices for cavitation action on various minerals and can be used for the production of graphene with a different number of atomic layers.
  • the problem being solved is to ensure the dispersion of the components of viscous suspensions.
  • the technical result is the ability to produce graphene materials with different numbers of atomic layers and with different functionality.
  • a method for obtaining graphene plates with different numbers of atomic layers, including feeding a working mixture into a flow reactor, subsequent cavitation and ultrasonic action on the specified mixture and obtaining graphene plates based on the results of such action, while providing a cavitation effect on graphite particles in the working mixtures by a combination of low and high frequencies with power values of at least 100 W / cm 3 .
  • a device for producing graphene plates with different numbers of atomic layers, containing a flow reactor with a working mixture supply and a finished product outlet, while an ultrasound source and a double centrifugal pump are integrated into the flow reactor, which serve for cavitation action on particles.
  • graphite in the composition of the working mixture by a combination of low and high frequencies with power values of at least 100 W / cm 3 .
  • the device contains an ultrasound source with a power of at least 100 W / cm 3 , which is integrated into a sealed flow-through reactor, which provides a pressure of the working mixture of the reactor equal to the threefold value of the acoustic pressure of the ultrasound source.
  • the working mixture consists of deionized water, natural graphite and organic non-polar solvent additives.
  • the device for dispersion as in the closest analogue, contains an ultrasonic waveguide.
  • the device works as follows.
  • the solution is fed into a double centrifugal pump for primary cavitation action at a low frequency, up to 1000 Hz. Then the mixture is fed into the flow path of the reactor under pressure equal to the threefold value of the acoustic pressure of ultrasound.
  • the effect of ultrasound with a power of at least 100 W / cm 3 is provided.
  • the concentration of ultrasonic waves is provided by the configuration of the flow-through zone of the reactor, the volume and shape of which creates standing sound waves.
  • the ultrasound frequency ranges from 15 to 100 kHz, depending on the required processing depth of graphite particles in the working solution to obtain graphene plates with a different number of layers.
  • a working mixture of water and natural graphite with an average particle size of 300 mesh is prepared in a ratio of 90 and 10 parts.
  • the resulting mixture is passed through the reactor at a flow rate of 100 liters per minute at a pressure of 120 bar.
  • the working mixture is exposed to ultrasound with a frequency of 18.8 kHz.
  • the result of processing is a water-graphene paste with a thickness of graphene plates from 2 to 15 atomic layers.
  • the working mixture is prepared from natural graphite with a particle size of 200 mesh and water in a ratio of 5 and 95 parts.
  • the mixture obtained is passed through the reactor at a speed of 70 liters per minute and at a pressure of 135 bar.
  • the working mixture is exposed to ultrasound with a frequency of 32 kHz.
  • the result of processing is a mixture of water and graphene particles with an average particle thickness of 1 to 5 atomic layers.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Nanotechnology (AREA)
  • Toxicology (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Health & Medical Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • General Health & Medical Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Food Science & Technology (AREA)
  • Materials Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Carbon And Carbon Compounds (AREA)
  • Physical Or Chemical Processes And Apparatus (AREA)

Abstract

A group of inventions relates to devices for cavitation action on various minerals and can be used to produce graphene with different numbers of atomic layers. The essence of the invention consists in a cavitation action on graphite particles in a working mixture by combining low and high frequencies with a power of at least 100 W/cm3. The technical result is the capability of producing graphene materials with different numbers of atomic layers and with different functionality.

Description

Ж9 ^У113 СТРОЙСТВО для ПРОИЗВОДСТВА ГРАФЕ I .p l/R.l l,lti ,°.5lH., i мЖ9 ^ У11 3 CONSTRUCTION FOR PRODUCTION OF COUNT I. p l / R. l l , lt i , °. 5l H. , i m
КОЛИЧЕСТВОМ АТОМНЫХ СЛОЁВ NUMBER OF ATOMIC LAYERS
Группа изобретений относится к устройствам кавитационного воздействия на различные минералы и может быть использовано для производства графена с различным количеством атомных слоёв. The group of inventions relates to devices for cavitation action on various minerals and can be used for the production of graphene with a different number of atomic layers.
Из уровня техники известны различные устройства для диспергирования в различных жидкостях. Так, в описании изобретения к патенту РФ N° RU2081705C1, МПК В02С 19/18, принятом за наиболее близкий аналог, представлено устройство потокового ультразвукового диспергирования вязких лакокрасочных суспензий. Various devices for dispersing in various liquids are known in the art. So, in the description of the invention to the patent of the Russian Federation N ° RU2081705C1, IPC В02С 19/18, taken as the closest analogue, a device for streaming ultrasonic dispersion of viscous paint and varnish suspensions is presented.
Решаемой задачей является обеспечение диспергирования компонентов вязких суспензий. Технический результат является возможность производства графеновых материалов с различным количеством атомных слоёв и с различной функциональностью. The problem being solved is to ensure the dispersion of the components of viscous suspensions. The technical result is the ability to produce graphene materials with different numbers of atomic layers and with different functionality.
Для достижения поставленного результата предлагается способ получения графеновых пластин с различным количеством атомных слоёв, включающий подачу в проточный реактор рабочей смеси, последующие кавитационное и ультразвуковое воздействие на указанную смесь и получение по результатам такого воздействия графеновых пластин, при этом обеспечивают кавитационное воздействие на частицы графита в рабочей смеси сочетанием низких и высоких частот со значениями мощности не менее 100 Вт/см3. To achieve this result, a method is proposed for obtaining graphene plates with different numbers of atomic layers, including feeding a working mixture into a flow reactor, subsequent cavitation and ultrasonic action on the specified mixture and obtaining graphene plates based on the results of such action, while providing a cavitation effect on graphite particles in the working mixtures by a combination of low and high frequencies with power values of at least 100 W / cm 3 .
Для достижения поставленного результата предлагается также устройство для получения графеновых пластин с различным количеством атомных слоёв, содержащее проточный реактор с патрубком подачи рабочей смеси и патрубком выхода готового изделия, при этом в проточный реактора интегрированы источник ультразвука и сдвоенный центробежный насос, служащие для кавитационного воздействия на частицы графита в составе рабочей смеси сочетанием низких и высоких частот со значениями мощности не менее 100 Вт/см3. To achieve this result, a device is also proposed for producing graphene plates with different numbers of atomic layers, containing a flow reactor with a working mixture supply and a finished product outlet, while an ultrasound source and a double centrifugal pump are integrated into the flow reactor, which serve for cavitation action on particles. graphite in the composition of the working mixture by a combination of low and high frequencies with power values of at least 100 W / cm 3 .
Устройство содержит источник ультразвука с мощностью не менее 100 Вт/см3, который интегрирован в герметичный проточный реактор, обеспечивающий давление рабочей смеси реактора равное тройному значению акустического давления источника ультразвука. Рабочая смесь состоит из деионизированной воды, природного графита и добавок органических неполярных растворителей. The device contains an ultrasound source with a power of at least 100 W / cm 3 , which is integrated into a sealed flow-through reactor, which provides a pressure of the working mixture of the reactor equal to the threefold value of the acoustic pressure of the ultrasound source. The working mixture consists of deionized water, natural graphite and organic non-polar solvent additives.
Устройство для диспергирования, как и в наиболее близком аналоге, содержит ультразвуковой волновод. The device for dispersion, as in the closest analogue, contains an ultrasonic waveguide.
Основные отличия заявляемого устройства от близкого аналога заключаются в наличии сдвоенного центробежного насоса, интегрированного в проточный реактор соосно с источником ультразвукового излучение. Такое решение позволяет создавать необходимое The main differences between the proposed device and its close analogue are in the presence of a double centrifugal pump integrated into the flow reactor coaxially with the source of ultrasonic radiation. This solution allows you to create the necessary
ЗАМЕНЯЮЩИЕ ЛИСТЫ (ПРАВИЛО 26) рабочее давление раствора непосредственно в зоне максимальной мощности ультразвукового излучения. Отсутствие необходимости использования в заявленной группе изобретений окислителей и высоких температур даёт возможность получения графеновых пластин с высокой частотой по углероду до 99,9% и без дефектов графеновых пластин. SUBSTITUTE SHEETS (RULE 26) working pressure of the solution directly in the zone of maximum power of ultrasonic radiation. The absence of the need to use oxidizers and high temperatures in the claimed group of inventions makes it possible to obtain graphene plates with a high carbon frequency of up to 99.9% and without defects of graphene plates.
Группа изобретений иллюстрируется принципиальной схемой заявленного устройства (фиг.1), на которой следующими позициями обозначены: The group of inventions is illustrated by a schematic diagram of the claimed device (Fig. 1), in which the following positions are designated:
1 - источник ультразвукового излучения; 1 - a source of ultrasonic radiation;
2 - проточный реактор; 2 - flow reactor;
3 - сдвоенный центробежный насос; 3 - double centrifugal pump;
4 - патрубок подачи рабочей смеси; 4 - a branch pipe for supplying a working mixture;
5 - патрубок выхода рабочей смеси после обработки. 5 - branch pipe for working mixture outlet after processing.
Устройство работает следующим образом. The device works as follows.
Через патрубок 4 раствор подаётся в сдвоенный центробежный насос для первичного кавитационного воздействия на низкой частоте, до 1000 Гц. Далее смесь под давлением, равным тройному значению акустического давления ультразвука, подаётся в проточную часть реактора. В этой части реактора обеспечивается воздействие ультразвука с мощностью не менее 100 Вт/см3. Концентрация ультразвуковых волн обеспечивается конфигурацией проточной зоны реактора, объём и форма которой создаёт стоячие звуковые волны. Частота ультразвука составляет от 15 до 100 кГц в зависимости от требуемой глубины обработки частиц графита в рабочем растворе для получения графеновых пластин с различным количеством слоёв. Through branch pipe 4, the solution is fed into a double centrifugal pump for primary cavitation action at a low frequency, up to 1000 Hz. Then the mixture is fed into the flow path of the reactor under pressure equal to the threefold value of the acoustic pressure of ultrasound. In this part of the reactor, the effect of ultrasound with a power of at least 100 W / cm 3 is provided. The concentration of ultrasonic waves is provided by the configuration of the flow-through zone of the reactor, the volume and shape of which creates standing sound waves. The ultrasound frequency ranges from 15 to 100 kHz, depending on the required processing depth of graphite particles in the working solution to obtain graphene plates with a different number of layers.
Нижеследующие примеры подтверждают возможность реализации заявленной группы технических решений. The following examples confirm the possibility of implementing the claimed group of technical solutions.
Пример 1. Example 1.
Готовится рабочая смесь воды и природного графита со средним размером частиц 300 меш в соотношении 90 и 10 частей. Полученную смесь пропускают через реактор со скоростью 100 литров в минуту при давлении 120 бар. В реакторе на рабочую смесь воздействуют ультразвуком с частотой 18,8 кГц. Результатом обработки является воднографеновая паста с толщиной графеновых пластин от 2 до 15 атомных слоёв. A working mixture of water and natural graphite with an average particle size of 300 mesh is prepared in a ratio of 90 and 10 parts. The resulting mixture is passed through the reactor at a flow rate of 100 liters per minute at a pressure of 120 bar. In the reactor, the working mixture is exposed to ultrasound with a frequency of 18.8 kHz. The result of processing is a water-graphene paste with a thickness of graphene plates from 2 to 15 atomic layers.
Пример 2. Example 2.
Рабочая смесь готовится из природного графита с размером частиц 200 меш и воды в соотношении 5 и 95 частей. Полученную смесь пропускают через реактор со скоростью 70 литров в минуту и при давлении 135 бар. В реакторе на рабочую смесь воздействуют ультразвуком с частотой 32 кГц. Результатом обработки является смесь воды и графеновых частиц со средней толщиной частиц от 1 до 5 атомных слоёв. The working mixture is prepared from natural graphite with a particle size of 200 mesh and water in a ratio of 5 and 95 parts. The mixture obtained is passed through the reactor at a speed of 70 liters per minute and at a pressure of 135 bar. In the reactor, the working mixture is exposed to ultrasound with a frequency of 32 kHz. The result of processing is a mixture of water and graphene particles with an average particle thickness of 1 to 5 atomic layers.
ЗАМЕНЯЮЩИЕ ЛИСТЫ (ПРАВИЛО 26) SUBSTITUTE SHEETS (RULE 26)

Claims

ФОРМУЛА ИЗОБРЕТЕНИЯ CLAIM
1. Способ получения графеновых пластин с различным количеством атомных слоёв, включающий подачу в проточный реактор рабочей смеси, последующие кавитационное и ультразвуковое воздействие на указанную смесь и получение по результатам такого воздействия графеновых пластин, при этом обеспечивают кавитационное воздействие на частицы графита в рабочей смеси сочетанием низких и высоких частот со значениями мощности не менее 100 Вт/см3. 1. A method of obtaining graphene plates with a different number of atomic layers, including feeding a working mixture into a flow reactor, subsequent cavitation and ultrasonic action on the specified mixture and obtaining graphene plates based on the results of such action, while providing a cavitation effect on graphite particles in the working mixture by a combination of low and high frequencies with power values of at least 100 W / cm 3 .
2. Устройство для получения графеновых пластин с различным количеством атомных слоёв, содержащее проточный реактор с патрубком подачи рабочей смеси и патрубком выхода готового изделия, при этом в проточный реактора интегрированы источник ультразвука и сдвоенный центробежный насос, служащие для кавитационного воздействия на частицы графита в составе рабочей смеси сочетанием низких и высоких частот со значениями мощности не менее 100 Вт/см3. 2. A device for producing graphene plates with a different number of atomic layers, containing a flow-through reactor with a working mixture supply pipe and a finished product outlet, while an ultrasound source and a double centrifugal pump are integrated into the flow-through reactor, which serve for cavitation action on graphite particles as part of the working mixtures by a combination of low and high frequencies with power values of at least 100 W / cm 3 .
ЗАМЕНЯЮЩИЕ ЛИСТЫ (ПРАВИЛО 26) SUBSTITUTE SHEETS (RULE 26)
PCT/RU2020/050367 2019-12-30 2020-12-04 Method and device for producing graphene with different numbers of atomic layers WO2021137734A1 (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2010132137A1 (en) * 2009-05-12 2010-11-18 Cavitation Technologies, Inc. Multi-stage cavitation device
US20150239741A1 (en) * 2014-02-21 2015-08-27 David Joseph Burton Production of graphene materials in a cavitating fluid
CN107117603A (en) * 2017-06-16 2017-09-01 成都新柯力化工科技有限公司 A kind of utilization pulse ultrasonic wave peels off grading system for the method for graphene

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10273159B2 (en) * 2017-01-04 2019-04-30 Chung Yuan Christian University Method of producing graphene

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2010132137A1 (en) * 2009-05-12 2010-11-18 Cavitation Technologies, Inc. Multi-stage cavitation device
US20150239741A1 (en) * 2014-02-21 2015-08-27 David Joseph Burton Production of graphene materials in a cavitating fluid
CN107117603A (en) * 2017-06-16 2017-09-01 成都新柯力化工科技有限公司 A kind of utilization pulse ultrasonic wave peels off grading system for the method for graphene

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