TWI650638B - System module built on a non-intrusive data capture system to simulate machine operation screens - Google Patents

System module built on a non-intrusive data capture system to simulate machine operation screens Download PDF

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TWI650638B
TWI650638B TW106142245A TW106142245A TWI650638B TW I650638 B TWI650638 B TW I650638B TW 106142245 A TW106142245 A TW 106142245A TW 106142245 A TW106142245 A TW 106142245A TW I650638 B TWI650638 B TW I650638B
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machine
operation screen
screen
image
page
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TW106142245A
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TW201913373A (en
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全丰 黄
楊朝棟
陳韋宏
游璨銘
林世勳
曾揚鍾
許枝福
杜建勳
吳仁佑
羅介媛
蕭智凱
張曉齡
曾德正
陳俊良
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凌華科技股份有限公司
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Priority to US16/040,982 priority patent/US10740122B2/en
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Abstract

本發明係提供一種架構於非侵入式資料擷取系統以模擬機台操作畫面的系統模組,係應用於機台控制器,該系統模組之影像擷取裝置為可接收機台控制器所輸出原始的操作畫面,並傳送至非侵入式資料擷取系統及高速影像處理單元擷取操作畫面中的資訊,使軟體控制系統在基於非侵入式資料擷取系統的架構下,可以即時擷取機台控制器的操作資訊,藉以建構機台操作流程產生對應的機台模擬操作畫面,且影像輸出裝置輸出至機台控制器之螢幕,同時藉由高速影像處理單元的輔助提供現場操作人員即時獲得機台相關操作資訊,包含目前所執行的操作畫面、滑鼠游標的定位與彈出式視窗的檢測,也可利用信號接收裝置及人機介面模擬裝置提供更精確的機台操控程序。 The invention provides a system module which is constructed in a non-intrusive data acquisition system to simulate a machine operation screen, and is applied to a machine controller, and the image capturing device of the system module is a receiver station controller. The original operation screen is output and transmitted to the non-intrusive data acquisition system and the high-speed image processing unit to capture information in the operation screen, so that the software control system can instantly capture the structure based on the non-intrusive data acquisition system. The operation information of the machine controller is used to construct the corresponding operation simulation screen of the machine, and the image output device outputs the screen to the machine controller, and the field operator is provided with the assistance of the high-speed image processing unit. Obtain information about the operation of the machine, including the current operation screen, the positioning of the mouse cursor and the detection of the pop-up window. It can also provide more accurate machine control programs by using the signal receiving device and the human-machine interface simulation device.

Description

架構於非侵入式資料擷取系統以模擬機台操作畫面的系統模組 System module built on a non-intrusive data capture system to simulate machine operation screens

本發明係提供一種架構於非侵入式資料擷取系統以模擬機台操作畫面的系統模組,尤指基於非侵入式資料擷取系統的架構下,系統模組可即時擷取機台控制器的操作資訊,並提供現場操作人員一個模擬的原始機台操作畫面,以即時獲得機台相關的操作資訊。 The invention provides a system module which is constructed in a non-intrusive data acquisition system to simulate a machine operation screen, in particular, a system module can immediately capture a machine controller based on a non-intrusive data acquisition system. The operation information and the on-site operator provide a simulated original machine operation screen to obtain the machine-related operation information in real time.

按,現今製造產業面臨勞工短缺及環保意識的高漲、人工與經營成本的提高,並由勞力密集而轉型成技術性密集的壓力,業者大都是運用生產線自動化技術及治具等輔助製造,以達到縮減人力、節省製造工時而提高產能之目的,並在生產線自動化的作業中,係應用廠區不同工站的加工機具或機台進行各種加工、檢驗、清洗、組裝、品管、倉儲與搬送等生產流程,以製造出所需的零組件及完成品。 According to the current situation, the manufacturing industry is facing labor shortages and environmental awareness, labor and operating costs, and labor-intensive and technically intensive pressures. Most of the manufacturers use the production line automation technology and fixtures to achieve manufacturing. Reduce the manpower, save manufacturing time and increase production capacity, and in the automation of the production line, apply processing tools, machines, or machines at different stations in the factory to carry out various processing, inspection, cleaning, assembly, quality control, warehousing and transportation. Production process to produce the required components and finished products.

再者,隨著生產線自動化技術的發展,必須運用更快速的設備及開放的架構來滿足使用需求,所以廠商便開發出各種適用於工業控制的工業電腦,並作為自動化設備的機台與主控裝置間之控制,不過在自動化設備製造的過程中,老舊的機台控制器若要更新升級為具備聯網功能的設備有其困難性,這類機台控制器升級的困難同時出現在硬體設備的擴充與軟體系統的修改上,因此,為了能夠維持這類老舊機台正常地運作, 多採用非侵入式資料擷取系統(Non-invasive Data-extraction System)獲取控制機台的資訊。 Furthermore, with the development of production line automation technology, it is necessary to use faster equipment and open architecture to meet the needs of use, so manufacturers have developed various industrial computers suitable for industrial control, and as the machine and main control of automation equipment. Control between devices, but in the process of manufacturing automation equipment, if the old machine controller is updated and upgraded to a network-enabled device, the difficulty of upgrading such machine controllers appears in hardware at the same time. The expansion of the equipment and the modification of the software system, therefore, in order to maintain the normal operation of such old machines, The non-invasive Data-extraction System is used to obtain information about the control machine.

請參閱第十圖所示,係為習用非侵入式資料擷取系統架構之示意圖,由圖中可清楚看出,傳統的非侵入式資料擷取系統多使用機台控制器輸出的顯示畫面作為資料的來源,並將顯示畫面同時傳輸給資料擷取系統與機台控制器的螢幕上,即可透過影像辨識進行感興趣區域的擷取〔ROI(Region of Interest)Extraction〕,以及光學字元辨識(Optical Character Recognition,OCR)將螢幕畫面上所顯示的資訊轉換成數位資訊,且機台控制器的操控係透過多電腦切換器(KVM Switch)在資料擷取系統與機台控制器的鍵盤/滑鼠間進行切換,但因其所需資訊可能分佈在機台控制器不同的操作畫面,便需要快速地切換機台控制器的操作畫面,藉以擷取相關的機台狀態與資料,然而,在這樣的情境下,現場操作人員所看到的機台操作畫面多是高速的頁面切換,並在即時擷取機台控制器的資料同時,也使得機台進入無法操控的狀態,便會造成整體功能上受到一定的限制;換言之,當現場操作人員需要操控機台時,便需要先將資料擷取系統暫停後,才可以透過機台控制器操控機台,導致資料擷取系統無法擷取機台控制器的資料,現場操作人員反而無法即時的檢視機台的狀態與資料,則有待從事此行業者重新設計來加以有效解決。 Please refer to the tenth figure, which is a schematic diagram of the system architecture of the non-intrusive data acquisition. It can be clearly seen from the figure that the traditional non-intrusive data acquisition system uses the display screen output by the machine controller as the display screen. The source of the data, and the display screen is simultaneously transmitted to the screen of the data acquisition system and the machine controller, and the ROI (Region of Interest Extraction) and the optical character can be obtained through image recognition. Optical Character Recognition (OCR) converts the information displayed on the screen into digital information, and the control of the machine controller is controlled by the KVM Switch on the keyboard of the data capture system and the machine controller. Switch between the mouse and the mouse, but because the required information may be distributed on different operation screens of the machine controller, it is necessary to quickly switch the operation screen of the machine controller to retrieve the relevant machine status and data. In such a situation, the machine operation screens seen by the field operators are mostly high-speed page switching, and the data of the machine controller is instantly captured. It also makes the machine enter an unmanageable state, which will cause certain restrictions on the overall function; in other words, when the on-site operator needs to control the machine, it is necessary to suspend the data capture system before passing through the machine. The controller controls the machine, which causes the data acquisition system to not capture the data of the machine controller. The on-site operator can not immediately check the status and data of the machine, but it needs to be redesigned by the industry to effectively solve it.

故,發明人有鑑於上述之習用資料擷取系統擷取機台控制 器所輸出操作畫面資料的同時,現場操作人員便無法透過機台控制器操控機台之問題與缺失,乃搜集相關資料經由多方評估及考量,並利用從事於此行業之多年研發經驗不斷試作與修改,始有此種架構於非侵入式資料擷取系統以模擬機台操作畫面的系統模組發明專利誕生。 Therefore, the inventor has in view of the above-mentioned conventional data acquisition system control machine control At the same time as the operation screen data output by the device, the on-site operator can not control the problem and lack of the machine through the machine controller. It collects relevant data and evaluates and considers it through multiple parties, and continuously tries to use the years of research and development experience in this industry. Modifications, the invention of the system module invention patent for the non-intrusive data acquisition system to simulate the operation screen of the machine was born.

本發明之主要目的乃在於在機台控制器之機台操作程式可產生操控機台原始顯示的操作畫面,而系統模組之影像擷取裝置則可接收機台控制器所輸出原始的操作畫面,並傳送至非侵入式資料擷取系統及高速影像處理單元擷取操作畫面中的資訊,使軟體控制系統在基於非侵入式資料擷取系統的架構下,可以即時擷取機台控制器的操作資訊,藉以建構機台操作流程產生對應的機台模擬操作畫面,且影像輸出裝置輸出至機台控制器之螢幕,同時藉由高速影像處理單元的輔助提供現場操作人員即時獲得機台相關操作資訊,包含目前所執行的操作畫面、滑鼠游標的定位與彈出式視窗的檢測,也可利用信號接收裝置及人機介面模擬裝置傳送對應的控制信號至機台控制器提供更精確的機台操控程序。 The main purpose of the present invention is that the machine operating program of the machine controller can generate an operation screen for controlling the original display of the machine, and the image capturing device of the system module can output the original operation screen of the receiver controller. And transmitted to the non-intrusive data acquisition system and the high-speed image processing unit to capture information in the operation screen, so that the software control system can immediately capture the machine controller under the framework of the non-intrusive data acquisition system. Operation information, to construct a machine operation flow to generate a corresponding machine simulation operation screen, and the image output device outputs to the screen of the machine controller, and at the same time, the on-site operator obtains the machine-related operation by the assistance of the high-speed image processing unit. The information includes the current operation screen, the positioning of the mouse cursor and the detection of the pop-up window. The signal receiving device and the human-machine interface simulation device can also be used to transmit corresponding control signals to the machine controller to provide a more accurate machine. Control the program.

本發明之次要目的乃在於高速影像處理單元可以即時的提供包含下列之資訊:辨識出原始的操作畫面中的機台畫面特徵,並將辨識結果的Page-ID附註於操作畫面的影像資料內,使軟體控制系統依據Page-ID週期性更新所對應的操作頁面;高速比對操作畫面中的滑鼠游標圖示影像,並在回傳至軟體控制系統解析的同時,也可定位出滑鼠游標所在的座標,藉以確認滑鼠游標的移動是否符合軟體控制系統所操控的位置;以及定義影像變化的臨界值,可由巨量的影像變化中檢測彈出式視窗的出現,並利用彈出式視窗的檢測將對應的錯誤、報警/警告對話 框或其他相關警報訊息回報至外部中央監控系統,藉以回報有錯誤或異常狀況等警報訊息的發生。 The secondary object of the present invention is that the high-speed image processing unit can provide the following information in real time: recognize the characteristics of the machine screen in the original operation screen, and note the Page-ID of the identification result in the image data of the operation screen. , so that the software control system periodically updates the corresponding operation page according to the Page-ID; the mouse cursor cursor image in the operation screen is high-speed comparison, and can be positioned back to the software control system for parsing, and the mouse can also be positioned. The coordinates of the cursor, to confirm whether the movement of the mouse cursor meets the position controlled by the software control system; and to define the critical value of the image change, the appearance of the pop-up window can be detected by a huge amount of image changes, and the pop-up window is used. Detect the corresponding error, alarm/warning dialog The box or other relevant alert message is reported back to the external central monitoring system to report the occurrence of an alert message such as an error or abnormal condition.

本發明之另一目的乃在於軟體控制系統包含編輯模式與執行模式的二種運作模式,編輯模式主要用於建構機台控制器的操作流程,並由操作流程描述機台操作畫面中各個操作頁面間之關係,對於每一個操作畫面的規劃包含下列之資訊:機台操作畫面中的Page-ID,用以代表其所對應的操作頁面;操作畫面的影像,係比對機台操作畫面中所內嵌的控制元件,藉以建構機台操作流程;一般控制元件的座標與範圍,係標示出切換至其他操作頁面的控制元件;以及首頁/上一頁控制元件的座標與範圍,係標示出切換至首頁或上一頁所使用的控制元件,其中該軟體控制系統可在機台操作畫面自動標示出控制元件,並由預先定義的特徵影像查詢出首頁/上一頁的控制元件,且可透過人機介面模擬裝置對機台控制器傳送控制元件對應的指令,再以樹遍歷演算法逐一的瀏覽機台操作畫面中各個操作頁面,藉以建構機台操作程式的操作流程圖,最後操作流程圖便會記錄所有機台操作程式的操作頁面、所有內嵌在每個操作頁面的控制元件及其所切換對應的操作頁面。 Another object of the present invention is that the software control system includes two modes of operation: an edit mode and an execution mode. The edit mode is mainly used to construct an operation flow of the machine controller, and the operation flow describes each operation page in the machine operation screen. The relationship between each operation screen includes the following information: Page-ID in the machine operation screen, which is used to represent the corresponding operation page; the image of the operation screen is compared with the operation screen of the machine. Built-in control components to construct the operating sequence of the machine; the coordinates and range of the general control components, the control elements that switch to other operating pages; and the coordinates and range of the first/previous control elements, which indicate the switching The control element used on the first page or the previous page, wherein the software control system can automatically display the control component on the machine operation screen, and query the control element of the first page/previous page by the predefined feature image, and can pass through The human-machine interface simulation device transmits instructions corresponding to the control components to the machine controller, and then traverses the tree traversal algorithm one by one. Each operation page in the machine operation screen is used to construct the operation flow chart of the machine operation program. Finally, the operation flow chart records the operation pages of all the machine operation programs, all the control elements embedded in each operation page and their operations. Switch the corresponding operation page.

本發明之再一目的乃在於軟體控制系統之執行模式則是共生於非侵入式資料擷取系統中,並由軟體控制系統結合信號接收裝置與機台操作流程得以解析現場操作人員對機台的操作資訊,藉此可產生對應的機台模擬操作畫面;當必要時,軟體控制系統亦可利用人機介面模擬裝置反應控制元件產生的控制信號,下達控制信號傳送給機台控制程式執行現場操作人員輸入的指令。 A further object of the present invention is that the execution mode of the software control system is symbiotic in the non-intrusive data acquisition system, and the software control system is combined with the signal receiving device and the machine operation flow to analyze the field operator's machine platform. The operation information can be used to generate the corresponding machine simulation operation screen; when necessary, the software control system can also use the human-machine interface simulation device to generate the control signal generated by the control component, and send the control signal to the machine control program to perform the field operation. Instructions entered by personnel.

本發明之又一目的乃在於系統模組基於非侵入式資料擷取系統可以提供現場操作人員一個模擬原始的機台操作畫面,當現場操作人員即時的檢視機台的狀態及資料時,機台的資料擷取不會中斷;系統模組之高速影像處理單元除了可以減低軟體控制系統之中央處理器(CPU)的負擔外,還可以保證其影像處理的即時性,並在回傳機台控制器操作畫面的影像時會附上影像處理的結果,使軟體控制系統可依據此結果採取對應的處理程序;高速影像處理單元回傳的滑鼠游標圖示則可以取代原本人眼的功能,並確認滑鼠游標的移動是否符合軟體控制系統所操控的位置,以完成滑鼠閉迴路控制;軟體控制系統可依據高速影像處理單元所回傳滑鼠游標座標與操作畫面影像辨識的結果,以提供更精確的機台控制程序,且鍵盤/滑鼠所輸入的控制信號會先由軟體控制系統處理,可提供客製化的過濾器設定功能的控制項,避免現場操作人員的誤動作。 Another object of the present invention is that the system module can provide a field operator with a simulated original machine operation screen based on the non-intrusive data acquisition system. When the on-site operator checks the status and data of the machine in real time, the machine platform The data acquisition is not interrupted; in addition to reducing the burden on the central processing unit (CPU) of the software control system, the high-speed image processing unit of the system module can also guarantee the immediacy of image processing and control on the return machine. The image of the operation screen is accompanied by the result of the image processing, so that the software control system can adopt the corresponding processing program according to the result; the mouse cursor icon returned by the high-speed image processing unit can replace the function of the original human eye, and Confirm whether the movement of the mouse cursor conforms to the position controlled by the software control system to complete the closed loop control of the mouse; the software control system can provide the result of the image coordinates of the mouse cursor and the image of the operation screen according to the high speed image processing unit. More precise machine control program, and the control signal input by the keyboard/mouse will be first controlled by the software control system. , Can provide customized setting controls filter function to prevent erroneous operation of the site operator.

1‧‧‧機台控制器 1‧‧‧ machine controller

11‧‧‧電腦主機 11‧‧‧Computer host

111‧‧‧鍵盤/滑鼠 111‧‧‧Keyboard/mouse

12‧‧‧螢幕 12‧‧‧ screen

2‧‧‧非侵入式資料擷取系統 2‧‧‧ Non-intrusive data retrieval system

21‧‧‧感興趣區域的擷取 21‧‧‧Selection of regions of interest

22‧‧‧光學字元辨識 22‧‧‧ Optical Character Recognition

3‧‧‧系統模組 3‧‧‧System Module

31‧‧‧影像擷取裝置 31‧‧‧Image capture device

32‧‧‧高速影像處理單元 32‧‧‧High speed image processing unit

33‧‧‧軟體控制系統 33‧‧‧Software Control System

331‧‧‧依據Page-ID週期性更新其所對應的操作頁面 331‧‧‧ Periodically update its corresponding operation page according to Page-ID

332‧‧‧機台控制器的操作流程 332‧‧‧ Machine controller operation flow

333‧‧‧切換對應的操作頁面 333‧‧‧Switch the corresponding operation page

334‧‧‧依據滑鼠按鍵點擊的位置查詢操作流程中所對應的控制元件 334‧‧‧Query the corresponding control elements in the operation flow according to the position of the mouse button click

34‧‧‧影像輸出裝置 34‧‧‧Image output device

35‧‧‧信號接收裝置 35‧‧‧Signal receiving device

36‧‧‧人機介面模擬裝置 36‧‧‧Human Machine Interface Simulator

第一圖 係為本發明系統模組透過非侵入式資料擷取系統擷取機台控制器資料輸出機台模擬操作畫面之方塊圖。 The first figure is a block diagram of the system module of the present invention through the non-intrusive data acquisition system to capture the machine controller data output machine simulation operation screen.

第二圖 係為本發明機台控制器執行的機台操作程式之架構圖。 The second figure is an architectural diagram of the machine operating program executed by the machine controller of the present invention.

第三圖 係為本發明系統模組建構機台模擬操作畫面之操作流程圖。 The third figure is an operation flow chart of constructing a simulation operation screen of the machine module of the invention.

第四圖 係為本發明機台模擬操作畫面之主畫面圖。 The fourth figure is the main screen view of the simulation operation screen of the machine of the present invention.

第五圖 係為本發明校模畫面之操作頁面圖。 The fifth figure is an operation page diagram of the calibration screen of the present invention.

第六圖 係為本發明程式編輯畫面之操作頁面圖。 The sixth figure is an operation page diagram of the program editing screen of the present invention.

第七圖 係為本發明執行加工監視畫面之操作頁面圖。 The seventh figure is an operation page diagram of the processing monitoring screen of the present invention.

第八圖 係為本發明警報顯示畫面之操作頁面圖。 The eighth figure is an operation page diagram of the alarm display screen of the present invention.

第九圖 係為本發明參數設定之操作頁面圖。 The ninth diagram is an operation page diagram of the parameter setting of the present invention.

第十圖 係為習用非侵入式資料擷取系統架構之示意圖。 The tenth figure is a schematic diagram of the system architecture of the conventional non-intrusive data extraction system.

為達成上述目的及功效,本發明所採用之技術手段及其構造,茲繪圖就本發明之較佳實施例詳加說明其構造與功能如下,俾利完全瞭解。 In order to achieve the above objects and effects, the technical means and constructions of the present invention will be described in detail with reference to the preferred embodiments of the present invention.

請參閱第一、二、三圖所示,係分別為本發明系統模組透過非侵入式資料擷取系統擷取機台控制器資料輸出機台模擬操作畫面之方塊圖、機台控制器執行的機台操作程式之架構圖及系統模組建構機台模擬操作畫面之操作流程圖,由圖中可清楚看出,本發明之架構於非侵入式資料擷取系統以模擬機台操作畫面的系統模組,係應用於一機台控制器1,該機台控制器1為內建有多頁面控制程式之機台操作程式,而機台控制器1電性連接有包含但不限於桌上型電腦、工作站、伺服器、筆記型電腦或其他用於操控機台運作之控制台,並於控制台具有一電腦主機11,且電腦主機11電性連接有一螢幕12及一鍵盤/滑鼠111。 Please refer to the first, second and third figures, which are respectively a block diagram of the system operation module of the present invention through the non-intrusive data acquisition system, the machine controller controller data output machine simulation operation screen, and the machine controller execution. The architecture diagram of the machine operation program and the operation flowchart of the system module construction machine simulation operation screen, it can be clearly seen from the figure that the architecture of the present invention is used in the non-intrusive data acquisition system to simulate the operation screen of the machine. The system module is applied to a machine controller 1 which is a machine operating program with a multi-page control program built therein, and the machine controller 1 is electrically connected to include, but not limited to, a table. a computer, a workstation, a server, a notebook computer or other console for controlling the operation of the machine, and has a computer host 11 on the console, and the computer host 11 is electrically connected with a screen 12 and a keyboard/mouse 111 .

在本實施例中之機台控制器1電性連接之機台係以多軸細孔或深孔放電加工機為說明,但於實際應用時,並不以此為限,亦可為半導體、印刷電路板、精密電子及光電、機械製造等產業所使用之自動化設備或加工機具,而機台控制器1則可執行機台操作程式,並由機台操作程式產生機台原始顯示的操作畫面,若以放電加工機的操作畫面為說明時,其操作畫面包含可以依序是主畫面、校模畫面、程式編輯畫面、執行加工 監視畫面、警報顯示畫面及系統參數設定畫面之操作頁面,亦可依設計或作業需求在上述之操作畫面中加入有如座標系統畫面、診斷功能畫面等之操作頁面,如第四、五、六、七、八、九圖所示,係分別為上述之操作畫面實施例的主畫面與其他操作頁面,便可根據操作畫面呈現機台運作和生產狀態等資料,例如工作模式、工作座標、加工深度、時間、電流、脈寬等參數之數據,惟該機台控制器1之機台操作程式依據操控的機台具有不同的操作畫面,並於螢幕12顯示之操作畫面可為機台原始的操作畫面,所以在以下說明書中皆一起進行說明,合予陳明。 In the embodiment, the machine controller 1 is electrically connected to the machine with a multi-axis fine hole or deep hole electric discharge machine, but in practical applications, it is not limited thereto, and may be a semiconductor, The automation equipment or processing equipment used in the printed circuit board, precision electronics and optoelectronics, machinery manufacturing industries, and the machine controller 1 can execute the machine operation program, and the machine operation program generates the operation screen originally displayed by the machine. When the operation screen of the electric discharge machine is used as an explanation, the operation screen includes the main screen, the calibration screen, the program editing screen, and the execution processing. The operation screens of the monitor screen, the alarm display screen and the system parameter setting screen can also be added to the operation screens such as the coordinate system screen and the diagnostic function screen according to the design or operation requirements, such as the fourth, fifth, sixth, As shown in the seventh, eighth and ninth figures, the main screen and other operation pages of the above-mentioned operation screen embodiment respectively can display the operation and production status of the machine according to the operation screen, such as working mode, working coordinate, and processing depth. The data of the parameters such as time, current, pulse width, etc., but the machine operation program of the machine controller 1 has different operation screens according to the controlled machine, and the operation screen displayed on the screen 12 can be the original operation of the machine. The picture, so it is explained together in the following instructions, and is combined with Chen Ming.

再者,本發明之機台控制器1電性連接有架構於非侵入式資料擷取系統2之系統模組3,而系統模組3包含一影像擷取裝置31、一高速影像處理單元32、一軟體控制系統33、一影像輸出裝置34、一信號接收裝置35及一人機介面(Human Interface Device,HID)模擬裝置36,其中該軟體控制系統33可驅動影像擷取裝置31接收機台控制器1所輸出之機台操作程式原始顯示的操作畫面影像同時傳送至非侵入式資料擷取系統2,以及高速影像處理單元32進行處理,主要作為光學字元辨識軟體(OCR Software)的影像資料來源,並由非侵入式資料擷取系統2對操作畫面的影像進行感興趣區域的擷取21,以及光學字元辨識22將該影像所顯示的資訊轉換成數位資訊,而高速影像處理單元32則為影像擷取裝置31所擷取的機台操作畫面影像的後級處理單元,並將相關的影像處理演算法建構於其包含現場可程式邏輯閘陣列(Field Programmable Gate Array,FPGA)、特殊應用積體電路( Application-Specific Integrated Circuit,ASIC)/特定用途晶片(Application-Specific Standard Product,ASSP)或微處理器等晶片或電路內部,便可提供高速影像辨識、比對、運動偵測及滑鼠游標位置的定位等功能,以及週期性更新上述機台操作畫面中所對應的操作頁面。 Furthermore, the machine controller 1 of the present invention is electrically connected to the system module 3 of the non-intrusive data capture system 2, and the system module 3 includes an image capture device 31 and a high speed image processing unit 32. a software control system 33, an image output device 34, a signal receiving device 35, and a Human Interface Device (HID) analog device 36, wherein the software control system 33 can drive the image capturing device 31 to control the receiver station. The operation screen image originally displayed by the machine operation program output by the device 1 is simultaneously transmitted to the non-intrusive data acquisition system 2 and the high-speed image processing unit 32 for processing, mainly as the image data of the optical character recognition software (OCR Software). Source, and the non-intrusive data capture system 2 performs the capture of the region of interest on the image of the operation screen, and the optical character recognition 22 converts the information displayed by the image into digital information, and the high speed image processing unit 32 Then, it is a post-processing unit of the image of the machine operation screen captured by the image capturing device 31, and the related image processing algorithm is constructed in the field. Type logic gate array (Field Programmable Gate Array, FPGA), application-specific integrated circuit ( Application-Specific Integrated Circuit (ASIC)/Application-Specific Standard Product (ASSP) or microprocessor-based chip or circuit for high-speed image recognition, comparison, motion detection, and mouse cursor position Functions such as positioning, and periodically updating the operation page corresponding to the above-mentioned machine operation screen.

然而,上述之非侵入式資料擷取系統2主要用於擷取操作畫面中的資訊,並於系統模組3之軟體控制系統33係接收非侵入式資料擷取系統2所擷取的數位資訊,同時藉由高速影像處理單元32先辨識出原始的操作畫面中的機台畫面特徵(Specific Page-Pattern)資訊,再將辨識結果所得到Page-ID(頁面識別)屬性資料附註或標示於操作畫面的影像資料內,使軟體控制系統33可依據Page-ID得以在每一個週期正確的週期性更新所對應的操作頁面331,並將影像擷取裝置31所擷取的機台操作畫面影像儲存於軟體控制系統33內建的暫存器(Buffer)內,且機台操作畫面為影像輸出裝置34所輸出至機台控制器1的暫存影像,例如典型的客戶端(Producer)-服務端(Consumer)工作模式,係利用暫存器作為資料緩存的功能,而軟體控制系統33則可接收非侵入式資料擷取系統2所擷取的全部或部分數位資訊,並解析高速影像處理單元32回傳的機台操作資訊,並經過後製處理以產生機台模擬操作畫面,例如可在機台操作畫面中加上滑鼠游標及鍵盤輸入等效果,或者是機台操作畫面中各個操作頁面可內嵌有對話框(Dialog Box)、按鍵( Button)或資料列表(Data List)等控制元件,並為其控制元件連結特定的處理函式。 However, the non-intrusive data capture system 2 is mainly used for capturing information in the operation screen, and the software control system 33 of the system module 3 receives the digital information captured by the non-intrusive data acquisition system 2. At the same time, the high-speed image processing unit 32 first recognizes the specific page-Pattern information in the original operation picture, and then notes or marks the page-ID attribute data obtained by the identification result. In the image data of the screen, the software control system 33 can update the corresponding operation page 331 periodically in each cycle according to the Page-ID, and store the image of the machine operation screen captured by the image capturing device 31. In the buffer built into the software control system 33, and the machine operation screen is a temporary image output by the image output device 34 to the machine controller 1, such as a typical client-server. (Consumer) working mode, using the scratchpad as a data buffer function, and the software control system 33 can receive all or part of the digital information captured by the non-intrusive data capturing system 2, and The machine operation information returned by the high-speed image processing unit 32 is analyzed, and the post-processing is performed to generate a machine simulation operation screen, for example, a mouse cursor and a keyboard input can be added to the machine operation screen, or the machine is Each operation page in the operation screen can be embedded with a dialog box (Dialog Box) and a button ( Control elements such as Button) or Data List, and link specific control functions to their control elements.

此外,信號接收裝置35係用於接收來自實體鍵盤/滑鼠111所輸入的控制信號,並將控制信號透過HID數據緩衝器(HID Data Buffer),以及HID檢測(Detection)/數據轉寄(Data Forwarder)功能傳送至軟體控制系統33進行處理,再依據滑鼠按鍵點擊(Mouse-Clicking)的位置查詢操作流程中所對應的控制元件334,也可暫存鍵盤輸入(Key-in)的資料,而人機介面模擬裝置36則可以軟體控制系統33之微控制器(MCU)模擬鍵盤/滑鼠傳送對應的控制信號,並由HID數據緩衝器暫存控制信號,以及HID檢測/數據轉寄功能依據滑鼠游標移動(Mouse-Moving)與滑鼠點擊位置反應鍵盤/滑鼠輸入的控制信號,使軟體控制系統33可利用人機介面模擬裝置36將反應滑鼠游標移動與滑鼠點擊控制元件產生的控制信號傳送至機台控制器1之電腦主機11,並在軟體控制系統33依據控制元件切換至其所對應的操作頁面時,可利用鍵盤進行實際的資料輸入。 In addition, the signal receiving device 35 is configured to receive a control signal input from the physical keyboard/mouse 111, and pass the control signal through a HID data buffer (HID Data Buffer), and HID detection (detection)/data forwarding (Data The Forwarder function is transmitted to the software control system 33 for processing, and the corresponding control element 334 in the operation flow is queried according to the location of the mouse-clicking, and the key input (Key-in) data can also be temporarily stored. The human-machine interface simulation device 36 can simulate the keyboard/mouse transmission corresponding control signal by the microcontroller (MCU) of the software control system 33, and temporarily store the control signal by the HID data buffer, and the HID detection/data forwarding function. The software control system 33 can use the human-machine interface simulation device 36 to move the reaction mouse cursor and the mouse click control element according to the mouse-moving and mouse click position reaction keyboard/mouse input control signals. The generated control signal is transmitted to the computer host 11 of the machine controller 1, and can be utilized when the software control system 33 switches to its corresponding operation page according to the control element. Perform actual data entry.

在本實施例中之高速影像處理單元32可以即時的提供包含下列之資訊:辨識出原始的操作畫面中的機台畫面特徵,並將辨識結果的Page-ID附註於操作畫面的影像資料內,使軟體控制系統33依據Page-ID週期性更新其所對應的操作頁面331;高速比對操作畫面中的滑鼠游標圖示影像,並在回傳至軟體控制系統33解析的同時,也可定位出滑鼠游標(Mouse Cursor Lacator)所 在的座標,藉以確認滑鼠游標的移動是否符合軟體控制系統33所操控的位置;以及定義影像變化的臨界值,可由巨量的影像變化中檢測彈出式視窗的出現,並利用彈出式視窗的檢測(Pop-Up Window Detection)將對應的錯誤、報警/警告對話框(Alarm/Warning Message-Box)或其他相關的警報訊息回報至外部中央監控系統〔如電腦整合製造(Computer Integrated Manufacturing,CIM)、製造執行系統(Manufacturing Execution System,MES)或其他電腦製成整合系統〕,藉以回報有錯誤或異常狀況等警報訊息的發生;其中該機台畫面特徵指的是使用者依據每個機台操作畫面所預先設定足以代表該操作畫面的特徵影像,並於單一畫面(如主畫面、操作頁面等)可以有多個特徵影像,對於影像擷取裝置31所擷取的機台操作畫面,高速影像處理單元32可將該些特徵影像回傳至軟體控制系統33來解析現場操作人員透過機台控制器1對機台的控制;而影像變化的臨界值指的是用來界定操作畫面的影像是否趨於穩定的臨界值,例如可以檢測彈出式視窗的出現,並避免高速影像處理單元32擷取正在“換頁中”的機台操作畫面產生非預期的誤動作。 The high-speed image processing unit 32 in the present embodiment can provide the following information in real time: recognize the feature of the machine screen in the original operation screen, and note the page-ID of the identification result in the image data of the operation screen. The software control system 33 periodically updates its corresponding operation page 331 according to the Page-ID; the mouse cursor cursor image in the high-speed comparison operation screen, and can be positioned while being transmitted back to the software control system 33 for parsing. Mouse Cursor Lacator At the coordinates, to confirm whether the movement of the mouse cursor conforms to the position controlled by the software control system 33; and to define a critical value of the image change, the appearance of the pop-up window can be detected by a huge amount of image changes, and the pop-up window is utilized. Pop-Up Window Detection returns the corresponding error, Alarm/Warning Message-Box or other related alarm messages to an external central monitoring system (such as Computer Integrated Manufacturing (CIM)). , Manufacturing Execution System (MES) or other computer-made integrated system], in order to report the occurrence of an alarm message such as an error or abnormal condition; wherein the machine picture feature refers to the user operating according to each machine The screen is preset with a feature image sufficient to represent the operation screen, and can have a plurality of feature images on a single screen (such as a main screen, an operation page, etc.), a machine operation screen captured by the image capture device 31, and a high speed image. The processing unit 32 can transmit the feature images back to the software control system 33 to analyze the field operator. The control of the machine through the machine controller 1; and the critical value of the image change refers to a threshold value for defining whether the image of the operation screen tends to be stable, for example, the appearance of a pop-up window can be detected, and high-speed image processing is avoided. Unit 32 captures the machine operation screen that is being "changed" to produce an unexpected malfunction.

如上所述,軟體控制系統33包含編輯模式與執行模式的二種運作模式,其中該編輯模式主要用於建構機台控制器1的操作流程332,並由操作流程可描述機台操作畫面中各個操作頁面間之關係,對於每一個操作畫面需事先規劃包含下列之資訊:機台操作畫面中的Page -ID,用以代表其所對應的操作頁面;操作畫面的影像,係比對機台操作畫面中內嵌的控制元件,藉以建構機台操作流程的關係;一般控制元件的座標與範圍,係標示出切換至其他操作頁面的控制元件;以及首頁(Home)/上一頁(Return)控制元件的座標與範圍,係標示出切換至首頁或上一頁所使用的特殊控制元件;其中該軟體控制系統33係利用影像擷取裝置31擷取機台操作畫面的影像,以及高速影像處理單元32所回傳的機台操作資訊,使軟體控制系統33可透過影像識別、比對、分析等方式,在機台操作畫面中自動標示出可能的控制元件,例如按鍵、顯示燈號等,並由預先定義的特徵影像(Image Pattern)可以查詢出首頁/上一頁的控制元件,且可利用人機介面模擬裝置36對機台控制器1傳送反應滑鼠游標移動與滑鼠點擊控制元件對應的指令,再以樹遍歷演算法(Tree Traversal Algorithm)對樹狀資料結構所有節點進行逐一訪問,便可完整的瀏覽機台操作畫面中各個操作頁面,藉以建構整個機台操作程式的操作流程圖,最後,操作流程圖便會記錄所有機台操作程式的操作頁面、所有內嵌在每個操作頁面的控制元件及其所切換對應的操作頁面333,且可解析高速影像處理單元32所回傳影像處理後的機台操作資訊,得以更新軟體控制系統33狀態。 As described above, the software control system 33 includes two modes of operation, an edit mode and an execution mode, wherein the edit mode is mainly used to construct an operation flow 332 of the machine controller 1, and the operation flow can describe each of the machine operation screens. For the relationship between the operation pages, the following information must be planned in advance for each operation screen: Page in the machine operation screen -ID, which is used to represent the corresponding operation page; the image of the operation screen is used to compare the control elements embedded in the operation screen of the machine, so as to construct the relationship of the operation flow of the machine; the coordinates and range of the general control elements are Marking the control elements that switch to other operating pages; and the coordinates and ranges of the Home/Return control elements, which indicate the special control elements used to switch to the first or previous page; The control system 33 uses the image capturing device 31 to capture the image of the machine operation screen and the machine operation information returned by the high-speed image processing unit 32, so that the software control system 33 can transmit image recognition, comparison, analysis, and the like. The possible control elements, such as buttons, display lights, etc., are automatically marked on the machine operation screen, and the control elements of the first page/previous page can be queried by the predefined image pattern (Image Pattern), and the user can be used. The machine interface simulation device 36 transmits to the machine controller 1 a reaction mouse cursor movement corresponding to the mouse click control element, and then a tree traversal algorithm (Tree Travers Al Algorithm) By accessing all the nodes of the tree data structure one by one, you can completely browse the operation pages in the operation screen of the machine, so as to construct the operation flow chart of the whole machine operation program. Finally, the operation flow chart will record all the machines. The operation page of the operation program, all the control elements embedded in each operation page and the operation page 333 corresponding to the switching operation, and the operation information of the machine after the image processing returned by the high-speed image processing unit 32 can be analyzed and updated. Software control system 33 status.

而軟體控制系統33之執行模式則是共生於非侵入式資料擷取系統2中,並利用影像擷取裝置31擷取機台控制器1之機台控制程式所輸出機台操作畫面的影像,且非侵入式資料擷取系統2擷取操作畫面中的資訊,再依據高速影像處理單元32回傳的Page-ID週期性更 新其所對應的操作頁面331,便可藉由軟體控制系統33結合信號接收裝置35與機台操作流程得以解析現場操作人員對機台的操作資訊,藉此產生對應的機台模擬操作畫面;當必要時,軟體控制系統33亦可利用人機介面模擬裝置36將反應滑鼠游標移動與滑鼠點擊控制元件產生的控制信號傳送至機台控制器1,用以下達控制信號的指令傳送給機台控制程式執行現場操作人員輸入的指令。 The execution mode of the software control system 33 is symbiotically generated in the non-intrusive data capture system 2, and the image capture device 31 is used to capture the image of the machine operation screen output by the machine control program of the machine controller 1. The non-intrusive data capture system 2 captures the information in the operation screen, and then periodically returns the page-ID according to the high-speed image processing unit 32. The corresponding operation page 331 of the new machine can be combined with the signal receiving device 35 and the machine operation flow by the software control system 33 to analyze the operation information of the on-site operator to the machine, thereby generating a corresponding machine simulation operation screen; When necessary, the software control system 33 can also transmit the control signal generated by the reaction mouse cursor movement and the mouse click control element to the machine controller 1 by using the human interface simulation device 36, and transmit the command to the control signal by the following command. The machine control program executes instructions entered by the field operator.

如第二、三圖所示,在本實施例中之機台控制器1於機台操作程式所產生之操作畫面間的切換都有對應的按鍵/熱鍵,因此,每一個操作畫面需要記錄與其他操作頁面的關係,例如在主畫面中,對於系統參數設定畫面(如第九圖所示)除了需要記錄所使用的熱鍵(F6)外,同時也需要標記所對應該按鍵的座標與範圍,而完整的機台操作畫面與其他操作頁面的標示,如第二、三圖所示,當軟體控制系統33經由信號接收裝置35接收到來自電腦主機11之鍵盤/滑鼠111的控制信號時,例如滑鼠按鍵點擊或鍵盤按壓之熱鍵等,便可藉由比對高速影像處理單元32回傳機台操作資訊中每個操作頁面所標示的資料,採取對應的處理,例如首頁/上一頁的控制元件切換操作頁面,當每個操作頁面與其他操作頁面的關係都能明確的定義後,使用者就能依據該些操作頁面間的關係,為軟體控制系統33規劃出一條可完整的瀏覽機台操作畫面中各個操作頁面的途徑,即為軟體控制系統33對機台控制器1所建構整個機台操作程式的操作流程圖;再者,上述之機台操作畫面中切換各個操作畫面所使用對應的按鍵/熱鍵包含但不限於按鍵一~七、熱鍵F1~F7,且各操作畫面實際上使用對應的按鍵/熱鍵及其依序切換的方式等,亦可依據特定 的使用狀況或權限進行相關的設定,所以在本說明書中僅作一簡單敘述,不因圖式第二至九圖中所揭露之示例性實施例而限制。 As shown in the second and third figures, the switch between the operation screens generated by the machine controller 1 in the embodiment has corresponding buttons/hot keys, and therefore, each operation screen needs to be recorded. The relationship with other operation pages, for example, in the main screen, for the system parameter setting screen (as shown in the ninth figure), in addition to the hot key (F6) used for recording, it is also necessary to mark the coordinates of the corresponding button. Range, and the complete machine operation screen and other operation page are marked, as shown in the second and third figures, when the software control system 33 receives the control signal from the keyboard/mouse 111 of the computer host 11 via the signal receiving device 35. In time, for example, a mouse button click or a keyboard press hot key, etc., the corresponding processing can be taken by comparing the data indicated by each operation page in the machine operation information by the high speed image processing unit 32, for example, the home page/top The control element of one page switches the operation page. When the relationship between each operation page and other operation pages can be clearly defined, the user can soften according to the relationship between the operation pages. The control system 33 plans a complete operation manner for browsing each operation page in the operation screen of the machine, that is, an operation flowchart for the software control system 33 to construct the entire machine operation program of the machine controller 1; The corresponding button/hotkey used to switch each operation screen on the machine operation screen includes, but is not limited to, buttons one to seven, hot keys F1 to F7, and each operation screen actually uses the corresponding button/hot key and sequentially switches Way, etc., depending on the specific The usage status or authority is related to the setting, so only a brief description is made in this specification, and is not limited by the exemplary embodiments disclosed in the second to ninth drawings.

在本實施例中,當現場操作人員在操作電腦主機11之鍵盤/滑鼠111時,可由信號接收裝置35接收實體鍵盤/滑鼠111輸入的控制信號,並將輸入的資料傳送至軟體控制系統33接收進行處理,如果僅是操作頁面的轉換,軟體控制系統33負責由儲存於其暫存器內的機台操作畫面影像取出對應的機台操作畫面,若是涉及機台參數設定畫面的設定時,除了反應在軟體控制系統33的輸入控制項外,其所輸入的數據資料會先暫存於軟體控制系統33的暫存器內,並在軟體控制系統33將機台操作畫面切換至目標操作頁面時,便可利用人機介面模擬裝置36對機台控制器1之機台控制程式進行傳送控制信號的指令,以執行現場操作人員實際的資料輸入。 In this embodiment, when the field operator is operating the keyboard/mouse 111 of the computer host 11, the control signal input by the physical keyboard/mouse 111 is received by the signal receiving device 35, and the input data is transmitted to the software control system. 33 receiving and processing, if only the conversion of the operation page, the software control system 33 is responsible for taking out the corresponding machine operation screen from the machine operation screen image stored in the temporary memory, if the setting of the machine parameter setting screen is involved In addition to the input control item of the software control system 33, the input data data is temporarily stored in the register of the software control system 33, and the machine operation screen is switched to the target operation in the software control system 33. At the time of the page, the man-machine interface simulation device 36 can be used to transmit a control signal command to the machine control program of the machine controller 1 to perform actual data input by the field operator.

在本實施例中,軟體控制系統33係利用下列之操作程序來實現機台控制器1對機台操作模擬的功能:在每次非侵入式資料擷取系統2週期性擷取操作畫面資訊的循環中,可以儲存影像擷取裝置31所擷取的機台操作畫面;解析高速影像處理單元32所回傳的機台操作資訊,更新軟體控制系統33的狀態,包含滑鼠游標位置的定位、機台操控程式目前所執行操作畫面中的操作頁面、對應機台操作流程在每個操作頁面的控制元件記錄;當檢測到彈出式視窗出現時,可將對應的錯誤、警告對話框等警報訊息回報至外部中央監控系統,亦可利用人機介面模擬裝置36解除錯誤/警告對話框,使非侵入式資料擷取系統2持續進行機台操作畫面資料擷取的程序;接收信號接收裝置35所傳送的控制信號,係對應現 場操作人員進行的滑鼠按鍵點擊比對機台操作流程中控制元件的範圍與點擊的座標位置,並依據機台操作流程確認出滑鼠點擊的位置在控制元件有效範圍內,則可利用影像輸出裝置34來將控制元件所連結的機台模擬操作畫面輸出至機台控制器1之螢幕12;利用信號接收裝置35暫存對應現場操作人員進行的鍵盤輸入資料,並在切換至對應的操作頁面時,可利用人機介面模擬裝置36對機台控制器1進行實際的資料輸入。 In the present embodiment, the software control system 33 utilizes the following operational procedures to implement the function of the machine controller 1 to simulate the operation of the machine: each time the non-intrusive data capture system 2 periodically captures the operation screen information. In the loop, the machine operation screen captured by the image capturing device 31 can be stored; the machine operation information returned by the high-speed image processing unit 32 is analyzed, the state of the software control system 33 is updated, and the position of the mouse cursor position is included. The operation page in the operation screen currently executed by the machine control program and the corresponding machine operation flow are recorded in the control component of each operation page; when the pop-up window is detected, the corresponding error message, warning dialog box and the like may be sent. Returning to the external central monitoring system, the human-machine interface simulation device 36 can also be used to release the error/warning dialog box, so that the non-intrusive data acquisition system 2 can continue the program for capturing the machine operation screen data; the receiving signal receiving device 35 The transmitted control signal is corresponding to the present The mouse button click of the field operator compares the range of the control component in the operation flow of the machine with the coordinate position of the click, and confirms that the position of the mouse click is within the effective range of the control component according to the operation flow of the machine, and the image can be utilized. The output device 34 outputs the machine simulation operation screen connected to the control unit to the screen 12 of the machine controller 1; the signal receiving device 35 temporarily stores the keyboard input data corresponding to the field operator, and switches to the corresponding operation. At the time of the page, the actual interface data input to the machine controller 1 can be performed by the human interface simulation device 36.

由於現場操作人員經由機台控制器1所輸入的鍵盤的控制信號,可利用信號接收裝置35接收傳送至軟體控制系統33進行處理,並由人機介面模擬裝置36再轉發給機台控制器1,因此,可依據特定的使用狀況或權限設定軟體控制系統33上的控制項,例如對設備工程師僅開放機台參數設定的功能;而對作業員的權限,則可以過濾所有設定功能的控制項,只允許作業員瀏覽機台狀態及資料。 The control signal of the keyboard input by the field operator via the machine controller 1 can be transmitted to the software control system 33 for processing by the signal receiving device 35, and then forwarded to the machine controller 1 by the human-machine interface simulation device 36. Therefore, the control items on the software control system 33 can be set according to specific usage conditions or rights, for example, the function of setting only the machine parameter to the equipment engineer; and the authority of the operator can filter the control items of all the set functions. Only the operator is allowed to view the status and information of the machine.

是以,本發明主要針對機台控制器1之機台操作程式可以產生機台原始的操作畫面,基於非侵入式資料擷取系統2的架構下,可利用系統模組3之影像擷取裝置31接收機台控制器1所輸出的操作畫面,並傳送至非侵入式資料擷取系統2及高速影像處理單元32擷取操作畫面中的資訊,使軟體控制系統33可以即時擷取機台控制器1的操作資訊,藉以建構機台操作流程產生對應的機台模擬操作畫面,且影像輸出裝置34輸出至機台控制器1之螢幕12,同時藉由高速影像處理單元32的輔助可提供現場操作人員即時獲得機台相關的操作資訊,包含目前所執行的操作畫面、滑鼠游標的定位與彈出式視窗的檢測,也可利用信號接收裝置34及人機介面模擬裝置35提供更精確的機台操控程序。 Therefore, the present invention is mainly directed to the machine operating program of the machine controller 1 to generate the original operation screen of the machine. Based on the architecture of the non-intrusive data capturing system 2, the image capturing device of the system module 3 can be utilized. The operation screen outputted by the receiver station controller 1 is transmitted to the non-intrusive data capture system 2 and the high speed image processing unit 32 to capture information in the operation screen, so that the software control system 33 can immediately capture the machine control. The operation information of the device 1 is used to construct a corresponding operation simulation screen of the machine, and the image output device 34 outputs to the screen 12 of the machine controller 1 while being provided by the high-speed image processing unit 32. The operator immediately obtains the operation information related to the machine, including the currently performed operation screen, the positioning of the mouse cursor and the detection of the pop-up window, and can also provide a more accurate machine by using the signal receiving device 34 and the human-machine interface simulation device 35. Console control program.

上述詳細說明為針對本發明一種較佳之可行實施例說明而已,惟該實施例並非用以限定本發明之申請專利範圍,凡其他未脫離本發明所揭示之技藝精神下所完成之均等變化與修飾變更,均應包含於本發明所涵蓋之專利範圍中。 The detailed description of the present invention is intended to be a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention, and other equivalents and modifications may be made without departing from the spirit of the invention. Changes are intended to be included in the scope of the patents covered by the present invention.

綜上所述,本發明上述之架構於非侵入式資料擷取系統以模擬機台操作畫面的系統模組於使用時為確實能達到其功效及目的,故本發明誠為一實用性優異之發明,實符合發明專利之申請要件,爰依法提出申請,盼 審委早日賜准本案,以保障發明人之辛苦發明,倘若 鈞局有任何稽疑,請不吝來函指示,發明人定當竭力配合,實感德便。 In summary, the above-described system for the non-intrusive data acquisition system to simulate the operation screen of the machine platform can actually achieve its efficacy and purpose when used, so the invention is excellent in practicality. The invention is in conformity with the application requirements of the invention patent, and the application is filed according to law. It is hoped that the trial committee will grant the case as soon as possible to protect the inventor's hard work. If there is any doubt in the bureau, please do not hesitate to give instructions, the inventor will try his best to cooperate. Real sense of virtue.

Claims (14)

一種架構於非侵入式資料擷取系統以模擬機台操作畫面的系統模組,係應用於一機台控制器,用以操控機台,該系統模組包含:一影像擷取裝置,用於接收該機台控制器之機台控制程式輸出原始的機台操作畫面,並傳送至該非侵入式資料擷取系統擷取該機台操作畫面中的資訊;一高速影像處理單元,係接收該機台操作畫面,用於提供影像處理後的機台操作資訊,包含:辨識出該機台操作畫面中的機台畫面特徵,並將辨識結果的Page-ID附註於該機台操作畫面的影像資料內;高速比對該機台操作畫面中的滑鼠游標圖示,並定位該滑鼠游標圖示所在的座標;以及定義影像變化的臨界值,用於檢測彈出式視窗的出現;一軟體控制系統,係接收該非侵入式資料擷取系統的資訊,並解析該高速影像處理單元所回傳的該機台操作資訊,包含:依據該Page-ID週期性更新該機台操作畫面中所對應的操作頁面,比對該操作頁面中所內嵌控制元件的座標與範圍,藉以建構該機台控制器的操作流程產生對應的機台模擬操作畫面;當該高速影像處理單元檢測到該彈出式視窗的出現時回報對應的警報訊息;一影像輸出裝置,用於將該控制元件所連結的該機台模擬操作畫面輸出至該機台控制器之螢幕;一信號接收裝置,用於將該機台控制器所輸入之鍵盤/滑鼠控制信號傳送至該軟體控制系統進行處理,並依據滑鼠按鍵點擊的位置查詢該 機台控制器的操作流程中所對應的該控制元件;以及一人機介面模擬裝置,用於模擬鍵盤/滑鼠傳送對應的控制信號至該機台控制器執行輸入的指令。 A system module for constructing a non-intrusive data capture system to simulate a machine operation screen is applied to a machine controller for controlling a machine platform, the system module comprising: an image capture device for The machine control program receiving the machine controller outputs the original machine operation screen, and transmits the information to the non-intrusive data capture system to capture the information in the operation screen of the machine; a high speed image processing unit receives the machine The operation screen for providing image processing information after the image processing includes: identifying the feature of the machine screen in the operation screen of the machine, and appending the page-ID of the identification result to the image data of the operation screen of the machine Internal; high speed ratio to the mouse cursor in the operation screen of the machine, and locate the coordinates of the mouse cursor icon; and define the threshold value of the image change, used to detect the appearance of the pop-up window; a software control The system receives the information of the non-intrusive data retrieval system, and parses the operation information of the machine returned by the high-speed image processing unit, including: periodically according to the Page-ID The operation page corresponding to the operation screen of the machine compares the coordinates and the range of the embedded control component in the operation page, thereby constructing a corresponding machine simulation operation screen by constructing the operation flow of the machine controller; The image processing unit detects the corresponding alarm message when the pop-up window is displayed; an image output device is configured to output the simulation operation screen of the machine connected to the control component to the screen of the machine controller; a signal Receiving means for transmitting the keyboard/mouse control signal input by the machine controller to the software control system for processing, and querying according to the position clicked by the mouse button The control component corresponding to the operation flow of the machine controller; and a human-machine interface simulation device for simulating a keyboard/mouse transmission corresponding control signal to the machine controller to execute an input instruction. 如申請專利範圍第1項所述之架構於非侵入式資料擷取系統以模擬機台操作畫面的系統模組,其中該機台控制器具有一電腦主機及其電性連接之該螢幕,且該電腦主機電性連接有該鍵盤/滑鼠。 The system module of the non-intrusive data retrieval system for simulating the operation screen of the machine, as described in claim 1, wherein the machine controller has a computer host and the screen electrically connected thereto, and the screen The keyboard/mouse is electrically connected to the host computer. 如申請專利範圍第1項所述之架構於非侵入式資料擷取系統以模擬機台操作畫面的系統模組,其中該機台控制器為內建有機台操作程式,並由該機台操作程式產生原始顯示的該機台操作畫面,且該機台操作畫面包含可以是主畫面、校模畫面、程式編輯畫面、執行加工監視畫面、警報顯示畫面及系統參數設定畫面之操作頁面。 The system module of the non-intrusive data acquisition system for simulating the operation screen of the machine, as described in claim 1, wherein the machine controller is a built-in organic operation program and is operated by the machine. The program generates the original operation screen of the machine, and the machine operation screen includes an operation page which can be a main screen, a calibration screen, a program editing screen, a processing monitoring screen, an alarm display screen, and a system parameter setting screen. 如申請專利範圍第1項所述之架構於非侵入式資料擷取系統以模擬機台操作畫面的系統模組,其中該非侵入式資料擷取系統用於接收該機台控制器所輸出之該機台控制程式原始的該機台操作畫面,並對該機台操作畫面的影像進行感興趣區域的擷取,以及光學字元辨識來將影像所顯示的資訊轉換成數位資訊。 The system module of the non-intrusive data retrieval system for simulating the operation screen of the machine, as described in claim 1, wherein the non-intrusive data retrieval system is configured to receive the output of the machine controller The machine controls the original operation screen of the machine, and performs image capturing of the image of the machine operation screen and optical character recognition to convert the information displayed by the image into digital information. 如申請專利範圍第1項所述之架構於非侵入式資料擷取系統以模擬機台操作畫面的系統模組,其中該系統模組之該影像擷取裝置擷取的該機台操作畫面影像為儲存於該軟體控制系統內建的暫存器內,係該影像輸出裝置所輸出至該機台控制器的暫存影像。 The system module of the non-intrusive data retrieval system for simulating the operation screen of the machine according to the first aspect of the patent application, wherein the image capture device captures the image of the operation screen of the machine The temporary image stored in the built-in software of the software control system is a temporary image outputted by the image output device to the machine controller. 如申請專利範圍第1項所述之架構於非侵入式資料擷取系統以模擬機台操作畫面的系統模組,其中該系統模組之該高速影像處理單元為該 影像擷取裝置所擷取的該機台操作畫面影像的後級處理單元,並將影像處理演算法建構於包含現場可程式邏輯閘陣列、特殊應用積體電路/特定用途晶片或微處理器內。 The system module of the non-intrusive data retrieval system for simulating the operation screen of the machine, as described in claim 1, wherein the high speed image processing unit of the system module is a post-processing unit of the image of the operation screen of the machine captured by the image capturing device, and constructing the image processing algorithm in a field programmable logic gate array, a special application integrated circuit/specific use wafer or a microprocessor . 如申請專利範圍第1項所述之架構於非侵入式資料擷取系統以模擬機台操作畫面的系統模組,其中該系統模組之該高速影像處理單元辨識的該機台畫面特徵係使用者依據每個該機台操作畫面預先設定的特徵影像,並將該些特徵影像回傳至該軟體控制系統解析現場操作人員透過該機台控制器對該機台的控制,而該影像變化的臨界值係用來界定該機台操作畫面的影像是否趨於穩定的臨界值,藉以檢測該彈出式視窗的出現。 The system module of the non-intrusive data capture system for simulating the operation screen of the machine according to the first aspect of the patent application, wherein the high-speed image processing unit of the system module recognizes the feature of the machine screen According to the feature image preset by each machine operation screen, and returning the feature images to the software control system, the field operator controls the machine through the machine controller, and the image changes. The threshold value is used to define whether the image of the operation screen of the machine is stable, so as to detect the appearance of the pop-up window. 如申請專利範圍第1項所述之架構於非侵入式資料擷取系統以模擬機台操作畫面的系統模組,其中該系統模組之該軟體控制系統包含編輯模式與執行模式,編輯模式用於建構該機台控制器的操作流程,並由該機台控制器的操作流程描述該機台操作畫面中各個該些操作頁面間之關係,而執行模式則是共生於該非侵入式資料擷取系統中,並由該軟體控制系統結合該信號接收裝置與該機台控制器的操作流程得以解析現場操作人員對該機台的操作資訊,藉此產生對應的該機台模擬操作畫面,也可利用該人機介面模擬裝置反應該控制元件產生的該控制信號傳送至該機台控制器。 The system module of the non-intrusive data retrieval system for simulating the operation screen of the machine according to the first aspect of the patent application, wherein the software control system of the system module includes an editing mode and an execution mode, and the editing mode is used. Constructing the operation flow of the machine controller, and describing the relationship between each of the operation pages in the operation screen of the machine by the operation flow of the machine controller, and the execution mode is symbiotic to the non-intrusive data acquisition In the system, the software control system combines the operation flow of the signal receiving device and the machine controller to analyze the operation information of the machine operator on the machine, thereby generating a corresponding simulation operation screen of the machine, or The control signal generated by the control unit is transmitted to the machine controller by the human interface simulation device. 如申請專利範圍第8項所述之架構於非侵入式資料擷取系統以模擬機台操作畫面的系統模組,其中該軟體控制系統之編輯模式對於每一個該機台操作畫面規劃包含下列之資訊:該機台操作畫面中的該Pag e-ID,用以代表其所對應的操作頁面;操作畫面的影像,係比對該機台操作畫面中所內嵌的該控制元件,藉以建構該機台控制器的操作流程;一般控制元件的座標與範圍,係標示出切換至其他操作頁面的控制元件;以及首頁/上一頁控制元件的座標與範圍,係標示出切換至首頁或上一頁所使用的控制元件。 The system module of the non-intrusive data retrieval system for simulating the operation screen of the machine, as described in claim 8, wherein the editing mode of the software control system includes the following for each operation picture of the machine Information: The Pag in the operation screen of the machine The e-ID is used to represent the corresponding operation page; the image of the operation screen is compared with the control element embedded in the operation screen of the machine, thereby constructing the operation flow of the machine controller; the general control element The coordinates and ranges indicate the control elements that are switched to other operating pages; and the coordinates and ranges of the first/previous control elements, which indicate the control elements used to switch to the first or previous page. 如申請專利範圍第9項所述之架構於非侵入式資料擷取系統以模擬機台操作畫面的系統模組,其中該軟體控制系統可在機台操作畫面自動標示出該控制元件,並由預先定義的特徵影像可查詢出該首頁/上一頁控制元件,且該人機介面模擬裝置對該機台控制器傳送該控制元件對應的指令,再以樹遍歷演算法逐一的瀏覽該機台操作畫面中各個該些操作頁面,藉以建構該機台操作程式的該操作流程圖,最後該操作流程圖便會記錄所有機台操作程式的該些操作頁面、所有內嵌在每個該些操作頁面的該控制元件及其所切換對應的該操作頁面。 The system module of the non-intrusive data retrieval system for simulating the operation screen of the machine according to claim 9 of the patent application scope, wherein the software control system can automatically mark the control component on the machine operation screen, and The pre-defined feature image can query the first page/previous page control component, and the human-machine interface simulation device transmits the instruction corresponding to the control component to the machine controller, and then browses the machine one by one by a tree traversal algorithm. Each of the operation pages in the operation screen is used to construct the operation flow chart of the machine operation program, and finally the operation flow chart records the operation pages of all the machine operation programs, all embedded in each of the operation operations. The control element of the page and the corresponding operation page of the switch. 如申請專利範圍第1項所述之架構於非侵入式資料擷取系統以模擬機台操作畫面的系統模組,其中該系統模組之該軟體控制系統可儲存該影像擷取裝置所擷取的機台操作畫面,並解析該高速影像處理單元回傳的該機台操作資訊更新狀態,包含滑鼠游標位置的定位、機台操控程式目前執行操作畫面中的該操作頁面、對應該機台控制器的操作流程每個該些操作頁面的該控制元件記錄。 The system module of the non-intrusive data capture system for simulating the operation screen of the machine, as described in claim 1, wherein the software control system of the system module can store the image capture device The machine operation screen, and parsing the update status of the machine operation information returned by the high-speed image processing unit, including the position of the mouse cursor position, the operation page in the current operation operation screen of the machine control program, and the corresponding machine The operation flow of the controller records the control elements of each of the operation pages. 如申請專利範圍第1項所述之架構於非侵入式資料擷取系統以模擬機台操作畫面的系統模組,其中該系統模組之該軟體控制系統在該 高速影像處理單元檢測到該彈出式視窗的出現時,可將對應的錯誤、警告對話框之警報訊息回報至外部中央監控系統有錯誤或狀況的發生,且可利用該人機介面模擬裝置解除警報訊息,使該非侵入式資料擷取系統持續進行機台操作畫面資料擷取的程序。 The system module of the non-intrusive data retrieval system for simulating the operation screen of the machine, as described in claim 1, wherein the software control system of the system module is When the high-speed image processing unit detects the appearance of the pop-up window, the alarm message of the corresponding error and warning dialog box can be reported to the external central monitoring system for error or condition, and the human-machine interface simulation device can be used to release the alarm. The message causes the non-intrusive data capture system to continue the process of capturing the data of the machine operation screen. 如申請專利範圍第1項所述之架構於非侵入式資料擷取系統以模擬機台操作畫面的系統模組,其中該系統模組之該軟體控制系統可接收該信號接收裝置所傳送的控制信號,係對應現場操作人員進行的該滑鼠按鍵點擊比對該機台控制器的操作流程中該控制元件的範圍與點擊的座標位置,並依據該機台控制器的操作流程確認滑鼠點擊的位置在該控制元件有效範圍內,則可利用該影像輸出裝置將該控制元件所連結的該機台模擬操作畫面輸出至該機台控制器之螢幕。 The system module of the non-intrusive data retrieval system for simulating the operation screen of the machine, as described in claim 1, wherein the software control system of the system module can receive the control transmitted by the signal receiving device. The signal corresponds to the range of the control component and the coordinate position of the click in the operation flow of the machine controller corresponding to the field operator, and confirms the mouse click according to the operation flow of the machine controller. The position of the control element is within the effective range of the control element, and the image output device can be used to output the machine simulation operation screen connected to the control unit to the screen of the machine controller. 如申請專利範圍第1項所述之架構於非侵入式資料擷取系統以模擬機台操作畫面的系統模組,其中該系統模組之該軟體控制系統可由該信號接收裝置暫存對應現場操作人員進行的鍵盤輸入資料,並在切換至對應的該操作頁面時,可利用該人機介面模擬裝置對該機台控制器進行實際的資料輸入。 The system module of the non-intrusive data retrieval system for simulating the operation screen of the machine, as described in claim 1, wherein the software control system of the system module can be temporarily stored by the signal receiving device for corresponding field operation. The keyboard input data performed by the personnel, and when switching to the corresponding operation page, the human machine interface simulation device can be used to perform actual data input on the machine controller.
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