TWI620468B - Brightness and color temperature adjustable led lighting drive system having high power factor and high efficiency - Google Patents

Brightness and color temperature adjustable led lighting drive system having high power factor and high efficiency Download PDF

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TWI620468B
TWI620468B TW106138967A TW106138967A TWI620468B TW I620468 B TWI620468 B TW I620468B TW 106138967 A TW106138967 A TW 106138967A TW 106138967 A TW106138967 A TW 106138967A TW I620468 B TWI620468 B TW I620468B
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winding
dimming
color temperature
led
diode
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TW106138967A
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TW201919442A (en
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林勝雄
陳明堂
林東震
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林勝雄
陳明堂
林東震
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B70/00Technologies for an efficient end-user side electric power management and consumption
    • Y02B70/10Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

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Abstract

本發明係有關於一種具高功因及高效率可調光及色溫之LED照明驅動系統,其主要係利用高功率之LED研製照明系統,以提升整體性能;且在驅動源電路設計上,於電能供應主要模組之前向返馳式電路加入能量再生緩衝器,以進一步減少損失;在系統控制方面,以數位訊號處理器〔DSP〕為核心,實現一次側偵測法與準諧振切換,提高轉換效率,減小電路體積;在調光方面,則採用序相PWM電路結合感測器,使其具有自動調亮度及色溫功能;藉此,使得於驅動源特性包括最高效率可達89%,功率因數99.9%,滿載總諧波失真因數1.64%,且系統可自動調整亮度,並於色溫範圍由2500K至5500K可進行調整,同時光源演色性在73至91之間,而在其整體施行使用上更增實用功效特性者。 The invention relates to an LED illumination driving system with high power factor and high efficiency dimming and color temperature, which mainly uses a high power LED to develop a lighting system to improve overall performance; and in driving source circuit design, The main module of the power supply adds an energy regeneration buffer to the flyback circuit to further reduce the loss. In the system control, the digital signal processor (DSP) is used as the core to realize the primary side detection method and the quasi-resonant switching. Conversion efficiency, reducing circuit volume; in the aspect of dimming, the phase-phase PWM circuit is combined with the sensor to have automatic brightness adjustment and color temperature functions; thereby, the driving source characteristics include a maximum efficiency of 89%. The power factor is 99.9%, the total harmonic distortion factor is 1.64%, and the system can automatically adjust the brightness, and the color temperature range can be adjusted from 2500K to 5500K. At the same time, the color rendering of the light source is between 73 and 91, and it is used in its entirety. More practical and effective features.

Description

具高功因及高效率可調光及色溫之LED照明驅動系統 LED lighting drive system with high power factor and high efficiency dimming and color temperature

本發明係有關於一種具高功因及高效率可調光及色溫之LED照明驅動系統,尤其是指一種於驅動源特性包括最高效率可達89%,功率因數99.9%,滿載總諧波失真因數1.64%,且系統可自動調整亮度,並於色溫範圍由2500K至5500K可進行調整,同時光源演色性在73至91之間,而在其整體施行使用上更增實用功效特性的具高功因及高效率可調光及色溫之LED照明驅動系統者。 The invention relates to an LED illumination driving system with high power factor and high efficiency dimming and color temperature, in particular to a driving source characteristic including a maximum efficiency of 89%, a power factor of 99.9%, and full load total harmonic distortion. The factor is 1.64%, and the system can automatically adjust the brightness, and can be adjusted from 2500K to 5500K in the color temperature range. At the same time, the color rendering of the light source is between 73 and 91, and the high performance of the utility model is enhanced in its overall implementation. LED lighting drive system for high efficiency dimmable and color temperature.

按,為了降低對環境的破壞,以達到永續生存的目的,提高傳輸及轉換效率,有效的利用現有能源,已成為重要的研究議題。從綠色能源角度來看,未來能源發展重心不再是興建電廠或是找尋新能源,而是節省能源消耗與再生利用。在減少設備功率消耗方面, 目前各式轉換設備多為非線性負載,會使市電電流發生畸變,造成功率因數不佳及諧波干擾,而使電能輸配效率降低等問題。因此,須在轉換器系統中加入功因修正之功能,來改善電力轉換與輸配效率,並符合能源之星等規範。 In order to reduce the damage to the environment, to achieve sustainable survival, improve transmission and conversion efficiency, and effectively use existing energy, has become an important research topic. From the perspective of green energy, the focus of future energy development is no longer to build power plants or find new energy sources, but to save energy consumption and recycling. In terms of reducing equipment power consumption, At present, various types of conversion equipment are mostly non-linear loads, which will cause distortion of the mains current, resulting in poor power factor and harmonic interference, and the efficiency of power transmission and distribution is reduced. Therefore, the power factor correction function must be added to the converter system to improve the power conversion and transmission efficiency, and meet the ENERGY STAR specifications.

電能在照明上的運用,是人類文明進步的重要指標,隨著生活水平的提高,民眾對於照明品質不再是追求發光效率,而是舒適的光源環境。相關研究指出,色溫會影響人體生理與心理反應。近年來,因為LED生產技術與材料的進步,在各種場合的照明應用,如:室內照明、室外廣告看板及各種景觀裝飾等愈來愈普遍;因此,LED驅動電源的特性及照明品質必須不斷的精進。 The use of electric energy in lighting is an important indicator of the progress of human civilization. With the improvement of living standards, the people are no longer pursuing luminous efficiency, but a comfortable light source environment. Related studies indicate that color temperature affects the physiological and psychological responses of humans. In recent years, due to the advancement of LED production technology and materials, lighting applications in various occasions, such as indoor lighting, outdoor advertising billboards and various landscape decorations, are becoming more and more popular. Therefore, the characteristics and lighting quality of LED driving power supplies must be constantly Refined.

另,LED照明系統除了驅動源之外,調光方式也會影響整體性能。脈波調光控制〔PWM〕最常被使用於LED調光,然而高功率LED在消耗功率過程中,轉換成光能僅有15%-25%,其餘能量皆會轉換成熱能,使燈具因溫度上升導致發光效率降低及光衰等問題;因此,降低LED溫度係為相當重要之課題。 In addition, in addition to the drive source, the LED lighting system also affects the overall performance. Pulse dimming control (PWM) is most commonly used for LED dimming. However, in the process of power consumption, high-power LEDs are converted into light energy of only 15%-25%, and the rest of the energy is converted into heat energy. The increase in temperature leads to problems such as reduced luminous efficiency and light decay; therefore, lowering the LED temperature is a very important issue.

緣是,發明人有鑑於此,秉持多年該相關行業之豐富設計開發及實際製作經驗,針對現有之結構及缺失再予以研究改良,提供一種具高功因及高效率可調光及色溫之LED照明驅動系統,以期達到更佳實用價值性之目的者。 The reason is that the inventor has given this year's rich experience in design, development and actual production of the relevant industry, and has researched and improved the existing structure and defects to provide an LED with high power and high efficiency dimming and color temperature. Lighting drive systems for the purpose of achieving better practical value.

本發明之主要目的在於提供一種具高功因及高效率可調光 及色溫之LED照明驅動系統,其主要係於驅動源特性包括最高效率可達89%,功率因數99.9%,滿載總諧波失真因數1.64%,且系統可自動調整亮度,並於色溫範圍由2500K至5500K可進行調整,同時光源演色性在73至91之間,而在其整體施行使用上更增實用功效特性者。 The main object of the present invention is to provide a high power factor and high efficiency dimming And the color temperature LED lighting drive system, mainly based on the drive source characteristics including the highest efficiency up to 89%, power factor 99.9%, full load total harmonic distortion factor of 1.64%, and the system can automatically adjust the brightness, and the color temperature range from 2500K It can be adjusted up to 5500K, and the color rendering of the light source is between 73 and 91, and it is more practical and useful in its overall application.

本發明具高功因及高效率可調光及色溫之LED照明驅動系統之主要目的與功效,係由以下具體技術手段所達成:其主要係包括訊號處理器、前向返馳式轉換器、調光電路及LED;其中:該訊號處理器〔DSP〕,其分別與該前向返馳式轉換器及該調光電路電性連結,以能利用該訊號處理器驅動該前向返馳式轉換器及調控該調光電路作動;該前向返馳式轉換器,其係於隔離變壓器之一次側連接有能量再生緩衝器,該隔離變壓器於二次側分別設有前向式繞組NForward及返馳式繞組NFlyback,該前向式繞組NForward之第一端連接有快速二極體D1之正極,該前向式繞組NForward之第二端則與該返馳式繞組NFlyback之第一端及快速二極體D2之正極、輸出電容Co之第二端、輸出負載Ro之第二端一併連接進行接地,該快速二極體D1之負極及該快速二極體D2之負極與輸出電感Lo之第一端連接,該返馳式繞組NFlyback之第二端連接有快速二極體D3之正極,該快速二極體D3之負極則與該輸出電感Lo之第二端、該輸出電容Co之第一端、 該輸出負載Ro之第一端連接;於該隔離變壓器之一次側則設有繞組Np,且於該隔離變壓器之一次側形成有與該繞組Np相併聯之激磁電感Lp及相連接之漏電感Llk,並於該隔離變壓器之一次側所形成的該漏電感Llk與晶體開關Sw之第一端相連接;該能量再生緩衝器係由回收電容Cr、二極體D4、D5及回復繞組Nr所組成,令該回收電容Cr之正極連接於該漏電感Llk與該晶體開關Sw之第一端之間,而該回收電容Cr之負極則與該二極體D4之第二端及該二極體D5之第一端相連接,該二極體D4之第一端與該隔離變壓器之一次側形成的該繞組Np及激磁電感Lp的第一端連接至輸入電源Vin之正極,該二極體D5之第二端與該回復繞組Nr之第一端連接,該回復繞組Nr之第二端則與該晶體開關Sw之第二端一併連接至該輸入電源Vin之負極;該調光電路,其採用數位式序相PWM調光,且利用顏色感測器偵測回授之光源亮度及色溫,達到精準的光源亮度調控,而其調光方式均藉由該訊號處理器配合相關電路來實現,另,由該訊號處理器輸出PWM訊號,再由顏色感測器截取色溫作為比較,利用數該LED加以序相調整各別PWM調控,改變PWM的責任週期,即能進行色溫控制;該LED,其與該前向返馳式轉換器及該調光電路電性連結,以利用該前向返馳式轉換器及該調光電路驅動該LED發光照明。 The main purpose and effect of the LED lighting driving system with high power factor and high efficiency dimming and color temperature are achieved by the following specific technical means: the main signal system includes a signal processor and a forward-return converter. a dimming circuit and an LED; wherein: the signal processor (DSP) is electrically coupled to the forward flyback converter and the dimming circuit, respectively, so that the signal processor can be used to drive the forward flyback Transducing and regulating the dimming circuit; the forward flyback converter is connected to an energy regeneration buffer on a primary side of the isolation transformer, and the isolation transformer is provided with a forward winding N Forward on the secondary side And a flyback winding N Flyback , the first end of the forward winding N Forward is connected with the positive pole of the fast diode D 1 , and the second end of the forward winding N Forward is coupled with the flyback winding N Flyback The first end and the positive pole of the fast diode D 2 , the second end of the output capacitor C o , and the second end of the output load R o are connected together for grounding, the negative pole of the fast diode D 1 and the fast second The anode of the polar body D 2 and the first of the output inductor L o Terminal connected to a second end of winding of the flyback Flyback positive electrode of the N-linked D 3 of the fast diode, the anode of the fast diode D 3 of the second end of the L o of the output inductor, the output capacitance C a first end of the output terminal R o is connected to the first end of the isolation transformer; a winding N p is disposed on a primary side of the isolation transformer, and an excitation parallel to the winding N p is formed on a primary side of the isolation transformer The inductor L p and the connected leakage inductance L lk , and the leakage inductance L lk formed on the primary side of the isolation transformer is connected to the first end of the crystal switch S w ; the energy regeneration buffer is recovered by the capacitor C r , the diode D 4 , D 5 and the return winding N r are formed such that the anode of the recovery capacitor C r is connected between the leakage inductance L lk and the first end of the crystal switch S w , and the recovery capacitor a cathode of C r is connected to a second end of the diode D 4 and a first end of the diode D 5 , and the first end of the diode D 4 and the primary side of the isolation transformer are formed magnetizing winding N p and L p is the inductance a first end connected to the input of the positive power source V in, the diode D 5 and the second end of the return A first connector terminal group of N r, the return of the second end windings N r are collectively connected to a second terminal of the switch S w of the crystal to the input of the negative power supply V in; the dimming circuit, which uses digital formula The phase-phase PWM dimming, and the color sensor is used to detect the brightness and color temperature of the feedback source to achieve precise brightness adjustment of the light source, and the dimming mode is realized by the signal processor and the related circuit, and The signal processor outputs a PWM signal, and the color sensor intercepts the color temperature for comparison. The LED is used to adjust the respective PWM control, and the duty cycle of the PWM is changed, that is, the color temperature control can be performed; the LED, and the LED The forward flyback converter and the dimming circuit are electrically coupled to drive the LED illumination using the forward flyback converter and the dimming circuit.

本發明具高功因及高效率可調光及色溫之LED照明驅動系 統的較佳實施例,其中,該調光電路之調控範圍為2500K至5500K。 LED lighting driving system with high power factor and high efficiency dimming and color temperature A preferred embodiment of the system, wherein the dimming circuit has a regulation range of 2500K to 5500K.

本發明具高功因及高效率可調光及色溫之LED照明驅動系統的較佳實施例,其中,該PWM脈波頻率設定在400Hz。 A preferred embodiment of the LED illumination driving system with high power factor and high efficiency dimming and color temperature is provided, wherein the PWM pulse wave frequency is set at 400 Hz.

本發明具高功因及高效率可調光及色溫之LED照明驅動系統的較佳實施例,其中,該LED係為高功率LED。 The preferred embodiment of the present invention has a high power factor and high efficiency dimming and color temperature LED illumination driving system, wherein the LED is a high power LED.

(1)‧‧‧訊號處理器 (1)‧‧‧Signal Processor

(2)‧‧‧前向返馳式轉換器 (2) ‧‧‧ forward flyback converter

(21)‧‧‧隔離變壓器 (21)‧‧‧Isolation transformer

(22)‧‧‧能量再生緩衝器 (22) ‧‧‧Energy regeneration buffer

(3)‧‧‧調光電路 (3) ‧‧‧ dimming circuit

(4)‧‧‧LED (4)‧‧‧LED

第一圖:本發明之架構示意圖 First: Schematic diagram of the architecture of the present invention

第二圖:本發明之前向返馳式轉換器電路示意圖 Second figure: schematic diagram of the circuit of the forward-backward converter of the present invention

第三圖:本發明之偵測一次側輔助繞組示意圖 Third: Schematic diagram of detecting the primary side auxiliary winding of the present invention

第四圖:本發明之單級功因校正的電路架構示意圖 Fourth: Schematic diagram of the circuit architecture of the single-stage power factor correction of the present invention

第五圖:本發明之VAux在不同工作區間之波形示意圖 Figure 5: Waveform diagram of V Aux of the present invention in different working intervals

第六圖:本發明之ADC取樣時間點示意圖 Figure 6: Schematic diagram of the sampling time point of the ADC of the present invention

第七圖:本發明之LED應用於照明燈具架構示意圖 Figure 7: Schematic diagram of the LED of the present invention applied to a lighting fixture

第八圖:本發明之LED應用於照明燈具的自動調光架構示意圖 Figure 8: Schematic diagram of the automatic dimming architecture of the LED of the present invention applied to a lighting fixture

為令本發明所運用之技術內容、發明目的及其達成之功效有更完整且清楚的揭露,茲於下詳細說明之,並請一併參閱所揭之圖 式及圖號:首先,請參閱第一圖本發明之架構示意圖所示,本發明主要係包括訊號處理器(1)、前向返馳式轉換器(2)、調光電路(3)及LED(4);其中:該訊號處理器〔DSP〕(1),其分別與該前向返馳式轉換器(2)及該調光電路(3)電性連結,以能利用該訊號處理器(1)驅動該前向返馳式轉換器(2)及調控該調光電路(3)作動。 For a more complete and clear disclosure of the technical content, the purpose of the invention and the effects thereof achieved by the present invention, it will be explained in detail below, and please refer to the illustrated figure. And the figure number: first, please refer to the first diagram of the schematic diagram of the present invention. The present invention mainly includes a signal processor (1), a forward-return type converter (2), a dimming circuit (3), and LED (4); wherein: the signal processor (DSP) (1) is electrically connected to the forward flyback converter (2) and the dimming circuit (3) respectively, so as to be able to use the signal processing The device (1) drives the forward flyback converter (2) and regulates the operation of the dimming circuit (3).

該前向返馳式轉換器(2),請再一併參閱第二圖本發明之前向返馳式轉換器電路示意圖所示,其係於隔離變壓器(21)之一次側連接有能量再生緩衝器(22),該隔離變壓器(21)於二次側分別設有前向式繞組NForward及返馳式繞組NFlyback,該前向式繞組NForward之第一端連接有快速二極體D1之正極,該前向式繞組NForward之第二端則與該返馳式繞組NFlyback之第一端及快速二極體D2之正極、輸出電容Co之第二端、輸出負載Ro之第二端一併連接進行接地,該快速二極體D1之負極及該快速二極體D2之負極與輸出電感Lo之第一端連接,該返馳式繞組NFlyback之第二端連接有快速二極體D3之正極,該快速二極體D3之負極則與該輸出電感Lo之第二端、該輸出電容Co之第一端、該輸出負載Ro之第一端連接;於該隔離變壓器(21)之一次側則設有繞組Np,且於該隔離變壓器(21)之一次側形成有與該繞組Np相併聯之激磁電感Lp及相連接之漏電感Llk,並於該隔離變壓器(21)之一次側所形成 的該漏電感Llk與晶體開關Sw之第一端相連接;該能量再生緩衝器(22)係由回收電容Cr、二極體D4、D5及回復繞組Nr所組成,令該回收電容Cr之正極連接於該漏電感Llk與該晶體開關Sw之第一端之間,而該回收電容Cr之負極則與該二極體D4之第二端及該二極體D5之第一端相連接,該二極體D4之第一端與該隔離變壓器(21)之一次側形成的該繞組Np及激磁電感Lp的第一端連接至輸入電源Vin之正極,該二極體D5之第二端與該回復繞組Nr之第一端連接,該回復繞組Nr之第二端則與該晶體開關Sw之第二端一併連接至該輸入電源Vin之負極。 The forward flyback converter (2), please refer to the second diagram of the present invention, which is shown in the schematic diagram of the circuit of the flyback converter, which is connected to the primary side of the isolation transformer (21) with energy regeneration buffer. (22), the isolation transformer (21) is provided with a forward winding N Forward and a flyback winding N Flyback on the secondary side, and the first end of the forward winding N Forward is connected with a fast diode D a positive pole of the forward winding N Forward , a first end of the Flyback winding N Flyback and a positive pole of the fast diode D 2 , a second end of the output capacitor C o , and an output load R The second end of the o is connected and grounded, and the negative pole of the fast diode D 1 and the negative pole of the fast diode D 2 are connected to the first end of the output inductor L o , and the flyback winding N Flyback The second end is connected to the anode of the fast diode D 3 , the cathode of the fast diode D 3 is connected to the second end of the output inductor L o , the first end of the output capacitor C o , and the output load Ro The first end is connected; the primary side of the isolation transformer (21) is provided with a winding N p , and the primary side of the isolation transformer (21) There into parallel with the magnetizing inductance of the phase winding N p and L p is connected to the leakage inductance L lk of the leakage inductance L lk and S w of transistor switch and to the isolation transformer (21) is formed of a first primary side The energy regenerative buffer (22) is composed of a recovery capacitor C r , a diode D 4 , a D 5 and a return winding N r , such that the anode of the recovery capacitor C r is connected to the leakage inductance L lk Between the first end of the crystal switch S w and the negative end of the recovery capacitor C r is connected to the second end of the diode D 4 and the first end of the diode D 5 , the diode The first end of the body D 4 and the first end of the isolation transformer (21) form a first end of the winding N p and the magnetizing inductance L p connected to the anode of the input power source V in , and the second end of the diode D 5 the first end and the return end of the winding connected to N r, the return of the second end windings N r are collectively connected to a second terminal of the transistor switch S w V in the power supply to the input of the negative electrode.

請再一併參閱第三圖本發明之偵測一次側輔助繞組示意圖及第四圖本發明之本發明之單級功因校正的電路架構示意圖所示,而假設該前向返馳式轉換器(2)之額定功率50W、輸入電壓範圍110V±20%、輸入電源頻率60Hz、效率89%、切換頻率25~27kHz、輸出電流1.25A、輸出電壓40V、輸出電壓漣波0.5%、電壓調整率1%、輸出脈波頻率400Hz,使得該隔離變壓器(21)及其他主要元件參數決定如下: Please refer to the third figure for the detection of the primary side auxiliary winding and the fourth figure of the present invention. The circuit diagram of the single-stage power factor correction of the present invention is shown, and the forward flyback converter is assumed. (2) Rated power 50W, input voltage range 110V±20%, input power frequency 60Hz, efficiency 89%, switching frequency 25~27kHz, output current 1.25A, output voltage 40V, output voltage chopping 0.5%, voltage regulation rate 1%, the output pulse frequency is 400Hz, so the parameters of the isolation transformer (21) and other main components are determined as follows:

1.隔離變壓器峰值電流:由電感電流與電壓關係如(1)式: 1. Isolation transformer peak current: The relationship between inductor current and voltage is as shown in equation (1):

可知不連續模式,晶體開關Sw在導通時間(T on )裡,電流會由零上升到峰值(I pp ),故最小輸入電壓(V in(min) )可寫為: It can be seen that in the discontinuous mode, the crystal switch S w rises from zero to the peak value ( I pp ) during the on-time ( T on ), so the minimum input voltage ( V in(min) ) can be written as:

(2)式中Vin為直流輸入電壓,Lp為隔離變壓器激磁電感,Ipp為隔離變壓器一次側峰值電流, (2) where V in is the DC input voltage, L p is the isolation transformer magnetizing inductance, and I pp is the primary side peak current of the isolation transformer.

其中Dmax為最大責任週期,fs為切換頻率,將(3)式帶入(2)式可求得最小輸入電壓V in(min) Where D max is the maximum duty cycle, f s is the switching frequency, and the minimum input voltage V in(min) can be obtained by bringing (3) into equation (2 ) :

此外,在不連續模式中,輸出功率(P out )等於激磁電感Lp在每一週期平均儲存的能量,其算式如下: In addition, in the discontinuous mode, the output power ( P out ) is equal to the average stored energy of the magnetizing inductance L p in each cycle, and the equation is as follows:

將(5)式除以(4)式可得: Divide (5) by (4) to get:

將(6)式改寫,可得到一次側繞組電流峰值Ipp算式如(7)式所示: By rewriting (6), the peak current I pp of the primary winding current can be obtained as shown in equation (7):

其中最小輸入電壓V in(min) 可由(8)式求得,式中減去20V的電壓以增加輸入電壓最小值之裕度: The minimum input voltage V in(min) can be obtained by the equation (8), where the voltage of 20V is subtracted to increase the margin of the input voltage minimum:

最大輸入直流電壓為: The maximum input DC voltage is:

設該返馳式繞組NFlyback與該前向式繞組NForward各別輸出負載功率的一半,則該返馳式繞組NFlyback所輸出之功率為25W。假設最大責任週期D max =0.45,可得一次側峰值電流Ipp If the flyback winding N Flyback and the forward winding N Forward are each half of the output load power, the power output of the flyback winding N Flyback is 25W. Assuming the maximum duty cycle D max = 0.45, the primary side peak current I pp can be obtained:

因此晶體開關Sw在導通時,功率電晶體的汲極端必須可以忍受此電流,才可正常運轉。 Therefore, when the crystal switch S w is turned on, the 汲 terminal of the power transistor must be able to withstand this current before it can operate normally.

2.求最小責任週期Dmin:在該前向返馳式轉換器(2)中,藉由調整晶體開關Sw的責任週期來得到穩定的輸出電壓。當輸入電壓範圍由V in(min) V in(max) 時,最小與最大責任週期之間的關係如(11)式: 2. for the Minimum duty D min: the flyback converter (2), by adjusting the duty cycle of transistor switch S w to obtain a stable output voltage at the front. When the input voltage range is from V in (min) to V in (max) , the relationship between the minimum and maximum duty cycle is as in (11):

其中KV in(min) V in(max) 比值。將(8)式和(9)式帶入(11)式可得: Where K is the ratio of Vin (min) and Vin (max) . Bringing equations (8) and (9) into equation (11):

假設D max =0.45,並將(12)式的K值代入(11)式可求得: Assuming D max = 0.45, and substituting the K value of (12) into equation (11) can be obtained:

可見當輸入直流電壓範圍為104V-187V時,該前向返馳式轉換器(2)的責任週期將會操作於0.31到0.45之間。 It can be seen that when the input DC voltage range is 104V-187V, the duty cycle of the forward flyback converter (2) will operate between 0.31 and 0.45.

3.計算隔離變壓器激磁電感值Lp 3. Calculate the isolation transformer's magnetizing inductance value L p :

4.選擇鐵心:選用HL24D鐵芯,在100℃時,其飽和磁通量Bsat為3600G。若將飽和磁定密度設最大工作磁通密度Bmax為Bsat的半數,則: 4. Select the core: Select HL24D iron core, the saturation magnetic flux B sat is 3600G at 100 °C. If the saturation magnetic density is set to the maximum working magnetic flux density B max to be half of B sat , then:

5.計算隔離變壓器一次側繞組Np:將(10)式及(14)式之I pp L p 代入隔離變壓器一次側磁通鏈算式可得N P 5. Calculate the primary winding N p of the isolation transformer: Substituting I pp and L p of equations (10) and (14) into the primary side flux linkage formula of the isolation transformer can obtain N P :

取整數則N P =63T。 Taking an integer is N P =63T.

6.隔離變壓器二次側前向式繞組NForward:當輸入電壓最小,且責任週期最大時,二次側電壓Vs算式如(17)式: 6. Isolation transformer secondary side forward winding N Forward : When the input voltage is the smallest and the duty cycle is maximum, the secondary side voltage Vs is calculated as (17):

則二次側前向式繞組NForward為: Then the secondary side forward winding N Forward is:

取整數則NForward=55T。 Take the integer N Forward = 55T.

7.隔離變壓器二次側返馳式繞組NFlyback:當輸入電壓最小,且責任週期最大時,二次側電壓Vs算式如(19)式: 7. Isolation transformer secondary side flyback winding N Flyback : When the input voltage is the smallest and the duty cycle is the largest, the secondary side voltage Vs is calculated as (19):

將已知數據代入,可得二次側返馳式繞組NFlyback By substituting known data, a secondary side flyback winding N Flyback can be obtained:

8.計算隔離變壓器輔助繞組NAux〔請再一併參閱第三圖本發明之偵測一次側輔助繞組示意圖所示〕:二次繞組每匝電壓Va算式如下: 8. Calculate the isolation transformer auxiliary winding N Aux [please refer to the third diagram of the present invention for the detection of the primary side auxiliary winding schematic diagram]: The secondary winding voltage V a is calculated as follows:

輔助繞組輸出電壓設為15V,以提供IC電源電壓VCC,故輔助繞組之匝數NAux算式如(22)式: The auxiliary winding output voltage is set to 15V to provide the IC power supply voltage V CC , so the number of turns of the auxiliary winding N Aux is as shown in equation (22):

9.輸出電感Lo:讓輸出電感Lo在滿載時操作在DCM模式下算式如(23)式: 9. Output inductor L o : Let the output inductor L o operate at full load in DCM mode as shown in equation (23):

代入前向式繞組輸出功率為Po,Forward=25W,則 Substituting the forward winding output power to P o, Forward = 25W, then

由實際經驗及測試,輸出電感Lo選用0.6mH。 From practical experience and testing, the output inductor L o is 0.6mH.

10.回復繞組Nr:該隔離變壓器一次側繞組Np和回復繞組Nr之比值nr(nr=Nr/Np),nr值必須小於1,當晶體開關Sw為on時,回復繞組電壓VNr小於回收電容電壓Vcr。將NAux整合在Nr裡可節省繞組銅量,nr算式如(25)式: 10. Reply winding N r : the ratio of the primary side winding N p and the return winding N r of the isolation transformer n r (n r =N r /N p ), the value of n r must be less than 1, when the crystal switch S w is on The return winding voltage V Nr is smaller than the recovery capacitor voltage V cr . Integrating N Aux in Nr saves the amount of copper in the winding, and the n r formula is as in (25):

令nr=0.7則Nr如(26)式計算: Let n r =0.7 then N r is calculated as (26):

11.回收電容Cr: 由通鏈平衡原理可得(27)式: 11. Recovering capacitor C r : It can be obtained by the principle of flux balance (27):

其中Llk為漏電感,其值經由測試後為10uH。參考上式及實務經驗,回收電容Cr選用12nF及耐壓275V之電容器。 Where L lk is the leakage inductance and its value is 10uH after the test. Referring to the above formula and practical experience, the capacitor C r is a capacitor with 12nF and 275V.

12.計算空氣間隙長度l g:由於隔離變壓器只用到飽和磁通量的一半,因此磁通只會在第一象限變化。為了使得磁滯迴路較為平坦,在磁通路徑上使用空氣間隙,以防止隔離變壓器飽和。空氣間隙長度如(28)式: 12. Calculate the air gap length l g : Since the isolation transformer uses only half of the saturation magnetic flux, the flux will only change in the first quadrant. In order to make the hysteresis loop flat, an air gap is used on the flux path to prevent the isolation transformer from saturating. The length of the air gap is as shown in (28):

13.升壓/降壓型功因校正器之電感Lb〔請再一併參閱第四圖本發明之本發明之單級功因校正的電路架構示意圖所示〕:為了確保電感電流ILb工作於DCM,則輸入電流波形會自然追隨著輸入電壓波形,根據(29)式可得知升壓/降壓型之Lb電感值: 13. Inductance L b of the boost/buck type power factor corrector (please refer to the fourth circuit diagram of the circuit diagram of the single-stage power factor correction of the present invention according to the fourth embodiment): to ensure the inductor current I Lb When working in DCM, the input current waveform will naturally follow the input voltage waveform. According to (29), the L b inductance value of the boost/buck type can be known:

上式中,η為本發明設計規格之效率。 In the above formula, η is the efficiency of the design specifications of the present invention.

14.晶體開關(Sw)及快速二極體(D1、D2及D3):該前向返馳式轉換器之晶體開關Sw在使用上必須能夠承受最大電壓VDS(max),以避免因過電壓而燒毀。設隔離變壓器二次側反 射到一次側的電壓為VR,其算式如(30)式: 14. Crystal switch (S w ) and fast diode (D 1 , D 2 and D 3 ): The crystal switch S w of the forward flyback converter must be able to withstand the maximum voltage V DS(max) To avoid burning due to overvoltage. Let the voltage reflected from the secondary side of the isolation transformer to the primary side be V R , and its formula is as shown in equation (30):

若漏電感Llk所產生的電壓尖波△V為VR+Vin(max)的20%,則該電壓尖波△V為82.7V,VDS(max)可由(31)式計算:VDS(max)=Vin(max)+VR+△V=187+82.7+55=323.7V (31) If the voltage spike ΔV generated by the leakage inductance L lk is 20% of V R +V in(max) , the voltage spike ΔV is 82.7V, and V DS(max) can be calculated by the formula (31): V DS(max) =V in(max) +V R +△V=187+82.7+55=323.7V (31)

基於上式,同時考量暫態突波之隨機性,本發明選擇可耐壓500V的晶體開關Sw,其型號為IRFP450。此外,三個快速二極體(D1、D2、D3),其最大耐壓算式分別如(32)式至(34)式: Based on the above formula, and considering the randomness of the transient surge, the present invention selects a crystal switch S w capable of withstanding 500V, and its model is IRFP450. In addition, the three fast diodes (D 1 , D 2 , D 3 ) have the maximum withstand voltage formulas as shown in equations (32) to (34):

在考量適當裕度下,本發明選擇D2型號為MUR3040,其反向重複峰值電壓VRRM為400V,D1與D3型號為STTH3002CT,其VRRM=200V。 In consideration of an appropriate margin, the present invention selects the D 2 model as MUR3040, its reverse repeat peak voltage V RRM is 400V, and the D 1 and D 3 models are STTH3002CT, which has a V RRM =200V.

15.輸出電容Co:選擇輸出電容的原則,除了要有穩壓的效果外,還必須能夠承受隔離變壓器二次側電感電流所形成的峰值封包全波整流電壓。當輸出電壓漣波設為0.5V時,其最小的輸出電容值可以由(35)式求得: 15. Output Capacitor C o : The principle of selecting the output capacitor, in addition to the effect of voltage regulation, must also withstand the peak-packed full-wave rectified voltage formed by the secondary side inductor current of the isolation transformer. When the output voltage chop is set to 0.5V, the minimum output capacitance value can be obtained by (35):

上式中fL為60Hz之市電頻率,實際取輸出電容Co(min)=3400uF。 In the above formula, f L is the commercial frequency of 60 Hz, and the actual output capacitance C o (min) = 3400 uF.

初級側輸出電壓控制:採用初級側調控〔Primary-Side Regulation,PSR〕技術,以提高整體效率。當晶體開關Sw截止時,輸出電壓Vo會反射電壓至輔助繞組NAux上,藉由輔助繞組NAux上的電壓訊號回授至該訊號處理器(1),以達輸出電壓穩壓之目的,同時利用輔助繞組的輸出電壓,可作為電源供給IC及週邊電路。 Primary side output voltage control: Primary-Side Regulation (PSR) technology is used to improve overall efficiency. When the crystal switch S w is turned off, the output voltage V o will reflect the voltage to the auxiliary winding N Aux , and the voltage signal on the auxiliary winding N Aux is fed back to the signal processor ( 1 ) to achieve the output voltage regulation. The purpose is to use the output voltage of the auxiliary winding at the same time, which can be used as a power supply IC and peripheral circuits.

該前向返馳式轉換器(2)工作在不連續導通模式〔DCM〕;可分為三種操作狀態:(1)晶體開關Sw導通期間,(2)晶體開關Sw截止期間,(3)當晶體開關Sw截止時激磁電感Lp能量消耗完畢期間。請再一併參閱第五圖本發明之VAux在不同工作區間之波形示意圖所示,當晶體開關Sw在d1T期間,輔助繞組NAux上的電壓VAux_Da如(36)式: The forward flyback converter (2) operate in a discontinuous conduction mode [DCM]; can be divided into three operating states: (1) during transistor switch S w is turned on, (2) transistor switch S w OFF period, (3 When the crystal switch S w is turned off, the energization of the magnetizing inductance L p is completed. Please refer to the fifth diagram of the V Aux of the present invention as shown in the waveform diagram of different working sections. When the crystal switch S w is at d 1T , the voltage V Aux_Da on the auxiliary winding N Aux is as shown in (36):

為了使回授訊號符合該訊號處理器(1)的類比數位轉換器輸入的電壓範圍,因此透過ADC〔Analog to Digital Converter,ADC〕 取樣電路將所取樣到之電壓訊號作處理,請再一併參閱第六圖本發明之ADC取樣時間點示意圖所示,採樣的時間點在tn及tn+1。將回授訊號VAux_ADC送入該訊號處理器(1)進行ADC取樣,因為ADC的解析度為12位元,且允許的最大輸入電壓範圍為3.3V,故可得轉換增益(GADC)及VADC算式如(37)式及(38)式所示: In order to make the feedback signal conform to the voltage range of the analog-to-digital converter input of the signal processor (1), the sampled circuit is processed by an ADC (Analog to Digital Converter, ADC) sampling circuit, please Referring to the sixth diagram, the sampling time point of the ADC of the present invention is shown, and the sampling time points are at t n and t n+1 . The feedback signal V Aux_ADC is sent to the signal processor (1) for ADC sampling. Since the resolution of the ADC is 12 bits and the maximum allowable input voltage range is 3.3V, the conversion gain (G ADC ) and The V ADC equations are shown in equations (37) and (38):

該調光電路(3),其採用數位式序相PWM調光,且利用顏色感測器偵測回授之光源亮度及色溫,達到精準的光源亮度調控,而其調光方式均藉由該訊號處理器(1)配合相關電路來實現,另,由該訊號處理器(1)輸出PWM訊號,再由顏色感測器截取色溫作為比較,利用多種不同型號〔色溫〕之該LED(4)〔如:三原色LED〕加以序相調整各別PWM調控,改變PWM的責任週期,即能進行色溫控制,其調控範圍為2500K至5500K。為了避免該LED(4)發生閃爍現象,將PWM脈波頻率設定在400Hz。 The dimming circuit (3) adopts digital phase-phase PWM dimming, and uses a color sensor to detect the brightness and color temperature of the feedback source to achieve precise brightness adjustment of the light source, and the dimming mode thereof is adopted by the The signal processor (1) is implemented by the related circuit. In addition, the signal processor (1) outputs a PWM signal, and the color sensor intercepts the color temperature for comparison, and the LED (4) of a plurality of different models (color temperature) is used. [eg: three primary color LEDs] to adjust the phase of each PWM control, change the duty cycle of the PWM, that is, the color temperature control, the regulation range is 2500K to 5500K. In order to avoid flickering of the LED (4), the PWM pulse frequency is set at 400 Hz.

該LED(4),其係為高功率LED(4),令該LED(4)與該前向返馳式轉換器(2)及該調光電路(3)電性連結,以利用該前向返馳式轉換器(2)及該調光電路(3)驅動該LED(4)發光照明,額定電壓2.8V,順向電流700mA,演色性〔CRI〕70以上。 The LED (4) is a high-power LED (4), and the LED (4) is electrically connected to the forward flyback converter (2) and the dimming circuit (3) to utilize the front The LED (4) is driven to the flyback converter (2) and the dimming circuit (3), and has a rated voltage of 2.8 V, a forward current of 700 mA, and a color rendering property (CRI) of 70 or more.

而當本發明應用於照明燈具之驅動時,請再一併參閱第七圖本發明之LED應用於照明燈具架構示意圖所示,令每串該LED(4)與開關元件串聯,並利用電壓隨耦器來限制電流,藉由該訊號處理器(1)傳輸PWM訊號透過該調光電路(3)進行調光。以第一組該LED(4)電路為例,當參考電壓Vpwm1為低電壓準位VL1時,開關元件Q1操作在截止區,此時該LED(4)上沒有電流;反之當參考電壓Vpwm1為高電壓準位VH1時,比較器輸出為高準位,開關元件Q1操作在歐姆區,該LED(4)上有電流流過。此序相PWM調控方式能調控該LED(4)亮度與色溫,並用顏色感測器偵測回授之光源亮度及色溫達到精準的光源控制。 When the present invention is applied to the driving of a lighting fixture, please refer to the seventh diagram. The LED of the present invention is applied to the schematic diagram of the lighting fixture structure, so that each string of the LED (4) is connected in series with the switching component, and the voltage is used. The coupler is used to limit the current, and the signal processor (1) transmits the PWM signal through the dimming circuit (3) for dimming. Taking the first group of the LED (4) circuit as an example, when the reference voltage V pwm1 is the low voltage level V L1 , the switching element Q1 operates in the cut-off region, at which time there is no current on the LED (4); When V pwm1 is the high voltage level V H1 , the comparator output is at a high level, the switching element Q1 operates in the ohmic region, and a current flows through the LED (4). The phase-phase PWM control mode can adjust the brightness and color temperature of the LED (4), and use the color sensor to detect the brightness and color temperature of the returned light source to achieve precise light source control.

另,本發明欲實現自動調光時,請再一併參閱第八圖本發明之LED應用於照明燈具的自動調光架構示意圖所示,由該前向返馳式轉換器(2)供給該LED(4)陣列電源,再由顏色感測器截取環境亮度作為比較,當外部光源較亮時,由顏色感測器傳送訊號至該訊號處理器(1),將該前向返馳式轉換器(2)電壓調低;反之,當外部光源較暗時,則調高電壓,使該LED(4)亮度調控在室內照明規定範圍。 In addition, when the present invention is to achieve automatic dimming, please refer to the eighth diagram. The LED of the present invention is applied to the automatic dimming architecture diagram of the lighting fixture, and is supplied by the forward flyback converter (2). LED (4) array power supply, and then the color sensor intercepts the ambient brightness for comparison. When the external light source is bright, the color sensor transmits a signal to the signal processor (1) to convert the forward-return type. (2) The voltage is turned down; conversely, when the external light source is dark, the voltage is increased, so that the brightness of the LED (4) is regulated within the indoor illumination specification range.

藉由以上所述,本發明之使用實施說明可知,本發明與現有技術手段相較之下,本發明主要係於驅動源特性包括最高效率可達89%,功率因數99.9%,滿載總諧波失真因數1.64%,且系統可自動調整亮度,並於色溫範圍由2500K至5500K可進行調整,同時 光源演色性在73至91之間,而在其整體施行使用上更增實用功效特性者。 From the above description, the implementation of the present invention shows that the present invention is mainly based on the prior art means, the main characteristics of the driving source include a maximum efficiency of 89%, a power factor of 99.9%, and a full load total harmonic. The distortion factor is 1.64%, and the system can automatically adjust the brightness, and the color temperature range can be adjusted from 2500K to 5500K. The color rendering of the light source is between 73 and 91, and it is more practical and useful in its overall application.

然而前述之實施例或圖式並非限定本發明之產品結構或使用方式,任何所屬技術領域中具有通常知識者之適當變化或修飾,皆應視為不脫離本發明之專利範疇。 However, the above-described embodiments or drawings are not intended to limit the structure or the use of the present invention, and any suitable variations or modifications of the invention will be apparent to those skilled in the art.

綜上所述,本發明實施例確能達到所預期之使用功效,又其所揭露之具體構造,不僅未曾見諸於同類產品中,亦未曾公開於申請前,誠已完全符合專利法之規定與要求,爰依法提出發明專利之申請,懇請惠予審查,並賜准專利,則實感德便。 In summary, the embodiments of the present invention can achieve the expected use efficiency, and the specific structure disclosed therein has not been seen in similar products, nor has it been disclosed before the application, and has completely complied with the provisions of the Patent Law. And the request, the application for the invention of a patent in accordance with the law, please forgive the review, and grant the patent, it is really sensible.

Claims (4)

一種具高功因及高效率可調光及色溫之LED照明驅動系統,其主要係包括訊號處理器、前向返馳式轉換器、調光電路及LED;其中:該訊號處理器〔DSP〕,其分別與該前向返馳式轉換器及該調光電路電性連結,以能利用該訊號處理器驅動該前向返馳式轉換器及調控該調光電路作動;該前向返馳式轉換器,其係於隔離變壓器之一次側連接有能量再生緩衝器,該隔離變壓器於二次側分別設有前向式繞組NForward及返馳式繞組NFlyback,該前向式繞組NForward之第一端連接有快速二極體D1之正極,該前向式繞組NForward之第二端則與該返馳式繞組NFlyback之第一端及快速二極體D2之正極、輸出電容Co之第二端、輸出負載Ro之第二端一併連接進行接地,該快速二極體D1之負極及該快速二極體D2之負極與輸出電感Lo之第一端連接,該返馳式繞組NFlyback之第二端連接有快速二極體D3之正極,該快速二極體D3之負極則與該輸出電感Lo之第二端、該輸出電容Co之第一端、該輸出負載Ro之第一端連接;於該隔離變壓器之一次側則設有繞組Np,且於該隔離變壓器之一次側形成有與該繞組Np相併聯之激磁電感Lp及相連接之漏電感Llk,並於該隔離變壓器之一次側所形成的該漏電感Llk與晶體開關Sw之第一端相連接;該能量再生緩衝器係由回收電容Cr、二極 體D4、D5及回復繞組Nr所組成,令該回收電容Cr之正極連接於該漏電感Llk與該晶體開關Sw之第一端之間,而該回收電容Cr之負極則與該二極體D4之第二端及該二極體D5之第一端相連接,該二極體D4之第一端與該隔離變壓器之一次側形成的該繞組Np及激磁電感Lp的第一端連接至輸入電源Vin之正極,該二極體D5之第二端與該回復繞組Nr之第一端連接,該回復繞組Nr之第二端則與該晶體開關Sw之第二端一併連接至該輸入電源Vin之負極;該調光電路,其採用數位式序相PWM調光,且利用顏色感測器偵測回授之光源亮度及色溫,達到精準的光源亮度調控,而其調光方式均藉由該訊號處理器配合相關電路來實現,另,由該訊號處理器輸出PWM訊號,再由顏色感測器截取色溫作為比較,利用數該LED加以序相調整各別PWM調控,改變PWM的責任週期,即能進行色溫控制;該LED,其與該前向返馳式轉換器及該調光電路電性連結,以利用該前向返馳式轉換器及該調光電路驅動該LED發光照明。 An LED lighting driving system with high power factor and high efficiency dimming and color temperature, mainly comprising a signal processor, a forward-returning converter, a dimming circuit and an LED; wherein: the signal processor [DSP] And electrically connecting to the forward flyback converter and the dimming circuit, respectively, so that the signal processor can be used to drive the forward flyback converter and the dimming circuit is controlled; the forward returning The converter is connected to the primary side of the isolation transformer with an energy regeneration buffer. The isolation transformer is provided with a forward winding N Forward and a flyback winding N Flyback on the secondary side, the forward winding N Forward the first end connected to the positive electrode of the fast diode D 1, the forward end of the second winding and the positive electrode of the N forward back to the first end of the fly-winding and fast N Flyback diode D 2, the output The second end of the capacitor C o and the second end of the output load R o are connected together for grounding, the negative pole of the fast diode D 1 and the negative end of the fast diode D 2 and the first end of the output inductor L o Connection, the second end of the flyback winding N Flyback is connected with a fast two a cathode of the diode D 3 , the cathode of the fast diode D 3 is connected to the second end of the output inductor L o , the first end of the output capacitor C o , and the first end of the output load R o ; the primary side of the isolation transformer has a winding N p, and are formed in parallel to the leakage inductance L lk has the magnetizing inductance of the phase winding N p and L p is connected to the primary side of the isolation transformer and the isolation transformer in the The leakage inductance L lk formed on the primary side is connected to the first end of the crystal switch S w ; the energy regeneration buffer is composed of a recovery capacitor C r , a diode D 4 , a D 5 and a return winding N r , The anode of the recovery capacitor C r is connected between the leakage inductance L lk and the first end of the crystal switch S w , and the cathode of the recovery capacitor C r is opposite to the second end of the diode D 4 and the The first end of the diode D 5 is connected, and the first end of the diode D 4 and the first end of the winding N p and the magnetizing inductance L p formed on the primary side of the isolation transformer are connected to the input power source V in the positive electrode, the second end of the diode D 5 N r of a first end of the winding is connected to the return of the reply to the second end of the winding and the N r The second end of the body of the switch S w collectively connected to the input of the negative power supply V in; the dimming circuit, which uses digital phase PWM dimming type sequence, and using the color sensor and the color temperature of the light source luminance detection timing of the back To achieve precise brightness control of the light source, and the dimming mode is realized by the signal processor and the related circuit, and the PWM signal is outputted by the signal processor, and then the color temperature is intercepted by the color sensor for comparison. The LED is sequentially adjusted to adjust the PWM, and the duty cycle of the PWM is changed, that is, the color temperature control can be performed; the LED is electrically connected to the forward flyback converter and the dimming circuit to utilize the forward direction. The flyback converter and the dimming circuit drive the LED illumination. 如申請專利範圍第1項所述具高功因及高效率可調光及色溫之LED照明驅動系統,其中,該調光電路之調控範圍為2500K至5500K。 For example, the LED lighting driving system with high power factor and high efficiency dimming and color temperature as described in claim 1 of the patent scope, wherein the dimming circuit has a regulation range of 2500K to 5500K. 如申請專利範圍第1項所述具高功因及高效率可調光及色溫之 LED照明驅動系統,其中,該PWM脈波頻率設定在400Hz。 High power factor and high efficiency dimming and color temperature as described in item 1 of the patent application scope LED lighting drive system, wherein the PWM pulse frequency is set at 400 Hz. 如申請專利範圍第1項所述具高功因及高效率可調光及色溫之LED照明驅動系統,其中,該LED係為高功率LED。 For example, the LED lighting driving system with high power factor and high efficiency dimming and color temperature as described in claim 1 of the patent scope, wherein the LED is a high power LED.
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