KR101479068B1 - Loop-fabric and manufacturing method therefor - Google Patents

Loop-fabric and manufacturing method therefor Download PDF

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KR101479068B1
KR101479068B1 KR20130036970A KR20130036970A KR101479068B1 KR 101479068 B1 KR101479068 B1 KR 101479068B1 KR 20130036970 A KR20130036970 A KR 20130036970A KR 20130036970 A KR20130036970 A KR 20130036970A KR 101479068 B1 KR101479068 B1 KR 101479068B1
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South Korea
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nylon
loop
yarn
fabric
cutting
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KR20130036970A
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Korean (ko)
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KR20140120730A (en
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안정섭
고창일
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안정섭
고창일
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    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C13/00—Shearing, clipping or cropping surfaces of textile fabrics; Pile cutting; Trimming seamed edges
    • D06C13/08—Cutting pile loops
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L13/00—Implements for cleaning floors, carpets, furniture, walls, or wall coverings
    • A47L13/10—Scrubbing; Scouring; Cleaning; Polishing
    • A47L13/16—Cloths; Pads; Sponges
    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/34—Yarns or threads having slubs, knops, spirals, loops, tufts, or other irregular or decorative effects, i.e. effect yarns
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D03D15/283—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads synthetic polymer-based, e.g. polyamide or polyester fibres
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D27/00—Woven pile fabrics
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/02—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides

Abstract

본 발명은 루프조직으로 제직하고 루프를 커팅하여 제작된 루프 커팅 구조를 갖는 원단에 관한 것으로, 더 상세하게는 나일론(Mono nylon) 및 나일론 복합사(NP복합사)를 이용하여 NP 복합사의 장점과 분섬사의 장점을 동시에 가질 수 있도록 하는 루프 커팅 구조를 갖는 원단 및 원단 제조방법에 관한 것이다.
본 발명에서는 나일론과 나일론 복합사를 이용하여 환편 루프조직으로 제직하여 나일론 복합사의 장점과 분섬사의 장점을 동시에 갖도록 하여 복원력과 탄성력을 향상시켜 압력에 의해 눌리더라도 빠르게 복원될 수 있도록 함으로써, 흡수성, 속건성, 밀림성을 동시에 해결할 수 있도록 한 루프 커팅 구조를 갖는 원단을 제공하고자 한 것으로, 나일론폴리 복합사와 나일론을 바닥실의 상하부로 루프조직으로 제직하고, 루프조직을 커팅 하여 루프커팅 조직을 갖는 원단을 제작하며, 상기 나일론폴리 복합사와 나일론은 단사섬도 및 적용 제품 특성(용도)에 따라서 그 가닥수를 결정하도록 한 것을 특징으로 한다.The present invention relates to a fabric having a loop cutting structure made by weaving loops and cutting loops, and more particularly, to a fabric having a loop cutting structure made by knitting mono nylon and nylon composite yarn (NP composite yarn) The present invention relates to a fabric having a loop cutting structure and a method of fabricating the same.
In the present invention, nylon and nylon composite yarns are used to weave in a loop loop structure to have advantages of a nylon composite yarn and advantages of a fibrillated yarn at the same time, thereby improving restoring force and elasticity, A fabric having a loop-cut structure by cutting a loop structure, and a fabric having a loop-cut structure by cutting nylon-poly composite yarn and nylon at the upper and lower portions of the bottom yarn in a loop structure, The nylon poly-conjugated yarn and the nylon are characterized in that the number of strands is determined according to the monofilament fineness and application characteristics (application).

Description

루프 커팅 구조를 갖는 원단 및 그 제조방법{LOOP-FABRIC AND MANUFACTURING METHOD THEREFOR}TECHNICAL FIELD [0001] The present invention relates to a fabric having a loop cutting structure,

본 발명은 루프조직으로 제직하고 루프를 커팅하여 제작된 루프 커팅 구조를 갖는 원단에 관한 것으로, 더 상세하게는 나일론(Mono nylon) 및 나일론 복합사(NP복합사)를 이용하여 NP 복합사의 장점과 분섬사의 장점을 동시에 가질 수 있도록 하는 루프 커팅 구조를 갖는 원단 및 원단 제조방법에 관한 것이다. [0001] The present invention relates to a fabric having a loop cutting structure produced by weaving loops and loops, and more particularly, to a fabric having a loop cutting structure made by knitting mono nylon and nylon composite yarn (NP compound yarn) The present invention relates to a fabric having a loop cutting structure and a method of fabricating the same.

극세사로 이루어진 제품의 경우 세척력이 우수하고, 빠르게 마르며, 항균성과 내구성이 좋아서 근래에는 행주, 청소용 걸레 등에 극세사를 이용한 다양한 제품이 이용되고 있다. Microfiber products are excellent in cleaning ability, quick drying, antimicrobial properties and durability. Recently, various products using microfibers have been used in cloths, cleaning mops, and the like.

청소용 걸레와 같은 경우 통상적으로 루프조직으로 제직하고, 루프를 커팅하여 루프 조직을 갖는 원단을 제작하게 된다. 이는 널리 알려진 바와 같이 이물질을 효과적으로 잡아 밀어내기 위하여 루프를 커팅하여 루프조직을 만들어준 것이다. In the case of a cleaning mop, the fabric is usually woven into the loop structure, and the loop is cut to fabricate the fabric having the loop structure. As it is well known, the loop is cut to effectively grasp the foreign object and to make the loop structure.

그러나 루프 커팅 조직을 갖는 청소용 걸레에 적용되는 원단 제조 시 원사를 극세사로 사용한 경우 극세사로 인하여 초기 사용할 때에는 그 닦임성이 증대되는 이점은 있으나, 극세사의 굵기가 워낙 얇기 때문에 반발 탄성이 낮아서 신축성과 복원력이떨어져 청소하는 과정에서 극세사가 물을 흡수하거나 압력을 받아 눌리게 되면 실들이 뭉치거나 엉킨 상태로 존재하게 되어 밀림성이 떨어져 청소효과가 저하되는 문제점이 있다.However, when a yarn is used as a microfiber in manufacturing a fabric to be applied to a cleaning mop having a loop cutting structure, there is an advantage that the wiping property is increased at the time of initial use due to the microfiber, but the thickness of the microfiber is so thin that the rebound resilience is low, When the microfiber absorbs water or presses the microfibers in the process of separating the microfibers, the threads are aggregated or entangled, and the frigidity is reduced to deteriorate the cleaning effect.

대한민국 등록특허 제10-0716623호, '커트 루프 조직을 갖는 원단 및 그 제조방법'에서는 커트루프 조직을 갖는 원단의 제조에 사용되는 원사로 외측부분은 극세사로 이루어져 있으며, 원사의 내측부분은 복원력과 탄력성이 우수한 분섬사로 되어 있는 것을 사용하여 상기에서와 같은 문제를 해결하고자 하였다. Korean Patent No. 10-0716623 entitled " Fabric Having Cut Loop Tissue < / RTI > and Method for Producing the Same " is a yarn used for producing a fabric having a cut loop structure. The outer portion is made of microfine yarns. The present invention has been made to solve the above-mentioned problems by using a fiber yarn having excellent elasticity.

그러나 원사의 복원력과 강도를 증강시키기 위하여 상기에서는 합성섬유 분섬사를 중심사로 사용하고, 폴리에스테르와 나일론으로 된 분할형 극세사를 커버링사로 사용하여 중심사에 커버링사를 연사하고 열을 가하여 중심사에 커버링사를 고착시키도록 한 것으로, 그 제작공정이 복잡하다.However, in order to enhance the resilience and strength of the yarn, a synthetic fiber splittable yarn is used as a core yarn, a polyester and nylon split type microfiber yarn is used as a covering yarn, and a covering yarn is spun on the center yarn, So that the covering process is complicated.

본 발명에서는 나일론과 나일론 복합사를 이용하여 환편 루프조직으로 제직하여 나일론 복합사의 장점과 분섬사의 장점을 동시에 갖도록 하여 복원력과 탄성력을 향상시켜 압력에 의해 눌리더라도 빠르게 복원될 수 있도록 함으로써, 흡수성, 속건성, 밀림성을 동시에 해결할 수 있도록 한 루프 커팅 구조를 갖는 원단을 제공하고자 한 것이다. In the present invention, nylon and nylon composite yarns are used to weave in a loop loop structure to have advantages of a nylon composite yarn and advantages of a fibrillated yarn at the same time, thereby improving restoring force and elasticity, Quick-drying property and quick-drying property at the same time.

본 발명 루프 커팅 구조를 갖는 원단 제조방법은, A fabric manufacturing method having a loop cutting structure,

나일론폴리 복합사와 나일론을 바닥실의 상하부로 루프조직으로 제직하고, 루프조직을 커팅 하여 루프커팅 조직을 갖는 원단을 제작하며, 상기 나일론폴리 복합사와 나일론은 단사섬도 및 적용 제품 특성(용도)에 따라서 그 가닥수를 결정하도록 한 것을 특징으로 한다.The nylon poly-conjugated yarn and the nylon are fabricated in the loop structure at the upper and lower portions of the bottom yarn, and the loop structure is cut to produce a fabric having the loop cutting structure. And the number of strands is determined.

그리고 상기 나일론은 일정한 단사섬도 및 그 가닥수로 고정하고, 나일론폴리 복합사를 단사섬도 및 적용제품(용도)에 따라서 구성 가닥을 결정하도록 한 것을 특징으로 한다.The nylon is fixed with a single yarn fineness and the number of the strands, and the constituent yarns are determined according to the single yarn fineness and the applicable product (application) of the nylon poly conjugate yarn.

상기와 같은 방법에 의해 제조된 루프 커팅 구조를 갖는 원단은, 하나 이상의 가닥수를 갖는 나일론폴리복합사와 나일론이 각각 바닥실의 상하부로 루프 커팅구조로 형성된 것을 특징으로 한다. The fabric having a loop cutting structure manufactured by the above method is characterized in that a nylon poly conjugate yarn having at least one strand count and nylon are formed in the roof cutting structure at the upper and lower portions of the bottom chamber, respectively.

이와 같은 본 발명에 따르면, 나일론 섬유의 강도, 복원력과 탄성을 이용하여 압력에 의해 눌리더라도 빠르게 복원될 수 있도록 하여 나일론폴리 복합사(극세사)에 의한 흡수성, 속건성, 밀림성이 효과적으로 발휘될 수 있도록 하는 루프 커팅 구조를 갖는 원단을 제공할 수 있다. According to the present invention, by using the strength, restoring force and elasticity of the nylon fiber, it is possible to quickly restore even if it is pressed by the pressure, so that the absorbency, quick drying property and wilting property of the nylon poly conjugated yarn A fabric having a loop cutting structure can be provided.

도 1은 본 발명 루프 커팅 구조를 갖는 원단 제조방법에 있어서, 제직과정을 나타낸 도면.
도 2는 본 발명 루프 커팅 구조를 갖는 원단 제조방법에 있어서, 커팅과정을 나타낸 도면.BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a view showing a weaving process in a fabric manufacturing method having a loop cutting structure according to the present invention. Fig.
2 is a view showing a cutting process in a method of manufacturing a fabric having a loop cutting structure according to the present invention.

먼저 본 발명 루프 커팅 구조를 갖는 원단 제조방법을 첨부된 도면 도 1 및 도 2에 도시된 실시 예를 참조하여 그 구조 및 작용을 설명하면 다음과 같다. The fabrication method of a fabric having a loop cutting structure according to the present invention will now be described with reference to the embodiments shown in FIGS. 1 and 2. FIG.

본 발명 루프 커팅 구조를 갖는 원단제조방법은,A fabric manufacturing method having a loop cutting structure,

단사섬도 150 데니어(DENIER)인 2가닥의 나일론폴리 복합사와 단사섬도 50 데니어인 2가닥의 나일론을 바닥실의 상하부로 루프조직으로 제직하고, 루프조직을 커팅 하여 루프커팅 조직을 갖는 원단을 제작한다.Two strands of nylon poly conjugate yarn having a single yarn fineness of 150 denier and two strands of nylon having a single yarn fineness of 50 denier are woven in the loop structure at the upper and lower portions of the bottom yarn and the loop structure is cut to produce a fabric having a loop cutting structure .

이와 같은 본 발명 루프 커팅 구조를 갖는 원단 제조방법은 나일론 폴리 복합사에 의한 기능(흡습성, 속건성, 강한 클리닝성)을 제공하며, 나일론의 강도, 반발특성, 복원력을 이용하여 루프 커팅 구조를 갖는 원단을 제공하도록 함을 그 기술적 특징으로 한다. The method of manufacturing a fabric having a loop cutting structure according to the present invention provides a function (hygroscopicity, quick drying property, strong cleaning property) by a nylon poly conjugate yarn, and a fabric having a loop cutting structure by using the strength, As a technical feature.

본 발명은 나일론폴리 복합사(NP)와 나일론을 바닥실에 상하부로 루프조직이 형성되도록 함에 있어서, 단사섬도 및 적용될 제품(용도)에 따라서 그 가닥수를 결정하여 나일론폴리 복합사와 나일론을 각각 구성된 가닥을 한꺼번에 바닥실의 상하부로 루프조직으로 형성한다.According to the present invention, in order to form a loop structure of a nylon polyamide composite yarn (NP) and nylon on the bottom yarn in the bottom yarn, the number of yarns is determined according to the single yarn fineness and the product to be applied (application), and nylon- The strands are formed at the upper and lower portions of the bottom chamber in a loop structure at a time.

본 실시 예에서는 150 데니어 나일론폴리 복합사 2가닥과, 50 데니어 나일론 모노(PA66; PolyAmide66) 2가닥으로 구성한다. In this embodiment, two strands of 150 denier nylon poly-conjugated yarn and two strands of 50 denier nylon mono (PA 66; PolyAmide 66) are used.

바닥실은 폴리에스테르(PE)계 섬유를 이용한다.The bottom yarn is made of polyester (PE) type fiber.

더 상세하게는 도 1에 도시된 바와 같이, 나일론폴리복합사 2가닥과 나일론 모노를 합하여 총 4가닥을 하나의 바늘로 한번에 각각 바닥실에 상하로 루프구조로 제직하고, 도 2에서와 같이, 루프의 상단부분을 커팅하여 원단을 완성한다. More specifically, as shown in FIG. 1, two strands of a nylon poly conjugate yarn and nylon mono are combined and a total of four strands are woven together with a single needle at one time into a bottom yarn in a loop structure. As shown in FIG. 2, Cut the upper part of the loop to complete the fabric.

본 실시 예에서는 150 데니어 나일론폴리 복합사 2가닥과, 50 데니어 나일론 모노(PA66) 2가닥으로 구성하였지만, 다음의 표에서와 같이 나일론폴리 복합사의 단사섬도에 따라서 구성되는 가닥수를 재구성할 수 있다. In the present embodiment, two strands of 150 denier nylon poly-conjugated yarns and 50 denier nylon mono (PA66) 2 strands were used. However, as shown in the following table, the number of strands constituted by the single yarn fineness of the nylon- .

다음의 표 1은 단사섬도에 따른 나일론폴리 복합사와 나일론 모노의 구성 예를 나타낸다.Table 1 below shows a constitutional example of a nylon poly conjugate yarn and nylon mono according to single yarn fineness.

원사Yarn 가닥수Strand number 총 가닥수Total strands 제1실시예First Embodiment 나일론폴리 복합사 150데니어Nylon Poly Composite 150 Denier 22 44 나일론 모노 50 데니어Nylon mono 50 denier 22 제2실시예Second Embodiment 나일론폴리 복합사 120 데니어Nylon Poly Composite 120 Denier 33 55 나일론 모노 50 데니어Nylon mono 50 denier 22 제3실시예Third Embodiment 나일론폴리 복합사 75 데니어Nylon Poly Composite 75 Denier 44 66 나일론 모노 50 데니어Nylon mono 50 denier 22

표 1에서와 같이 나일론폴리 복합사와 나일론 모노를 구성할 수 있는데 제 1실시 예와 같이 가닥수가 적을 경우에는 작업성이 좋지만, 제 3실시 예에서와 같이, 나일론폴리 복합사의 가닥수가 증가하게 되면 제 1실시 예에 비해 작업성은 나빠지지만 극세사를 이용하는 효과는 증가하게 된다. As shown in Table 1, nylon-poly-conjugated yarn and nylon mono can be constituted. When the number of strands is small as in the first embodiment, workability is good. However, as in the third embodiment, The workability is worse than that of the first embodiment, but the effect of using the microfibers increases.

따라서 이와 같은 공정으로 완성된 원단은, 나일론폴리복합사와 나일론이 바닥실의 상하부로 루프 커팅구조로 형성된다.Therefore, the fabric finished by such a process is formed by a loop cutting structure in which the nylon poly-composite yarn and the nylon are arranged at the upper and lower portions of the bottom chamber.

상기 나일론폴리복합사와 나일론은 단사섬도 및 적용 제품 특성에 따라서 그 가닥수를 달리 결정할 수 있다.
The number of the strands of the nylon poly-conjugated yarn and the nylon can be determined depending on the single yarn fineness and the characteristics of the applied product.

Claims (2)

바닥실의 상하부로 하나 이상의 가닥수를 갖는 나일론폴리 복합사와 나일론을 루프조직으로 제직하고, 루프조직을 커팅 하여 나일론폴리복합사와 나이론 루프커팅 조직이 커팅된 원단을 제작하도록 한 것을 특징으로 하는 루프 커팅 구조를 갖는 원단 제조방법. Wherein a nylon poly-composite yarn and nylon having at least one strand count at the upper and lower portions of the bottom yarn are woven in a loop structure and a loop structure is cut to produce a fabric cut with a nylon poly-composite yarn and a nylon loop cutting structure. ≪ / RTI > 하나 이상의 가닥수를 갖는 나일론폴리복합사와 나일론이 각각 바닥실의 상하부로 루프가 커팅된 형태의 루프 커팅구조로 형성된 루프 커팅 구조를 갖는 원단.










A fabric having a loop cutting structure formed by a loop cutting structure in which a nylon poly-composite yarn having at least one strand count and a nylon are loop-cut at the upper and lower portions of a bottom chamber, respectively.










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KR200422213Y1 (en) 2006-05-03 2006-07-25 서정은 Fabric for cleaning
KR100957863B1 (en) 2007-08-20 2010-05-14 (주)풍전티.티 Pile fabric using microfiber

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KR20160145425A (en) 2015-06-10 2016-12-20 박영균 Circular fabric and its manufacturing method

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