JPWO2013160988A1 - Permanent magnet type rotating electric machine and vehicle drive system - Google Patents

Abstract

The rotor iron core 6 is provided with magnet insertion holes 9 for embedding the permanent magnets 9a so as to be arranged in a substantially U shape toward the outer peripheral surface of the rotor 5, and in the magnetization direction of the permanent magnets 9a embedded in the magnet insertion holes 9. Cavities 9b are formed on both side surfaces in the direction perpendicular to each other, and in one permanent magnet group composed of a plurality of permanent magnets, a magnet insertion hole 9 adjacent to one magnet insertion hole 9 in which the permanent magnet is embedded. Or between the one magnet insertion hole 9 and the outer periphery of the rotor core 6 is provided with a ventilation hole 7 penetrating in the direction of the rotating shaft 51 of the rotor core 6. It arrange | positions in the position which comprises a substantially U shape with the insertion hole 9. FIG.

Description

  The present invention relates to a rotating electrical machine such as a vehicular electric motor, and more particularly to a structure of a rotor in a permanent magnet type rotating electrical machine in which a permanent magnet is arranged inside a rotor.

  One of the rotating electrical machines in which permanent magnets are arranged inside a rotor is an electric motor (permanent magnet type electric motor) incorporating a permanent magnet. Compared with induction motors that are widely used in various fields, this permanent magnet type motor has a magnetic flux established by permanent magnets built into the rotor, so that no excitation current is required. As described above, since no current flows through the rotor conductor, secondary copper loss does not occur. In the past, induction motors have been used for railway vehicles, but in recent years, application of permanent magnet synchronous motors has been studied in order to improve efficiency, increase the size and output, and simplify the cooling structure.

  In addition, the permanent magnet type motor has a surface magnet structure motor (SPM motor: Surface Permanent Magnet Motor) in which a permanent magnet is attached to the surface of the rotor, and an embedded magnet structure in which the permanent magnet is embedded in the rotor. It is roughly classified into an electric motor (IPM motor: Interior Permanent Magnet Motor). However, since the vehicular electric motor rotates at several thousand revolutions per minute, it is necessary to ensure the centrifugal strength strength of the permanent magnet during high-speed rotation. For this reason, it can be said that the vehicular electric motor is exclusively limited to the IPM motor.

  Conventionally, in an inverter for driving a vehicle electric motor, a switching element (hereinafter referred to as “Si element”) formed based on silicon (Si) has been generally used. For this reason, in order to improve the overall efficiency including the IPM motor and the inverter, it is necessary to reduce the current (motor current) flowing through the IPM motor, and in order to ensure the required motor output, the output voltage of the IPM motor Needed to be high. For example, in Patent Document 1 below, the no-load induced voltage of the IPM motor is equal to or higher than the overhead line voltage at the maximum rotational speed of the IPM motor.

  Patent Document 2 discloses an IPM motor in which two rotor magnets per pole are arranged in a V shape, and a shape in which a heat transfer member for cooling is placed in the center of the V shape. .

JP 2008-79418 A JP2011-259691A

  As described above, in the conventional vehicle electric motor (IPM motor), the no-load induced voltage is equal to or higher than the overhead line voltage. For this reason, for example, if an inverter fails when an induced voltage higher than the overhead wire voltage is generated between the terminals of the IPM motor, it is necessary to control the current that flows from the IPM motor to the overhead wire side. There was a problem that the control increased and the control became complicated. Note that making the no-load induced voltage equal to or lower than the overhead line voltage can be dealt with, for example, by reducing the number of turns of the stator winding of the IPM motor or increasing the number of parallel circuits of the stator winding. However, in this method, the resistance value and inductance of the IPM motor are reduced, harmonic current is easily superimposed on the stator of the IPM motor, and another problem that the iron loss of the IPM motor increases occurs. This was a constraint on the improvement of overall efficiency including drive circuits such as inverters.

  Moreover, in arrangement | positioning of a heat-transfer member as shown in the said patent document 2, since it exists in the position which obstructs the magnetic path of reluctance torque, there existed a subject that reluctance torque would fall.

  The present invention has been made in view of the above, and reduces the amount of permanent magnets, suppresses a decrease in reluctance torque, and makes it possible to improve the overall efficiency including a drive circuit such as an inverter. An object of the present invention is to provide a rotary electric machine and a vehicle drive system.

  In order to solve the above-described problems and achieve the object, the present invention is driven by an inverter having a switching element made of a wide band gap semiconductor, and a stator having a stator coil housed in a slot; A rotor having a rotor core disposed rotatably on the stator via a rotation gap, and a plurality of permanent magnets embedded in each rotor core; In the iron core, magnet insertion holes for embedding the permanent magnets are provided side by side in a generally U shape toward the outer peripheral surface of the rotor, and in a direction orthogonal to the magnetization direction of the permanent magnets embedded in the magnet insertion holes. Cavities are formed on both side surfaces, and in one permanent magnet group composed of the plurality of permanent magnets, between one magnet insertion hole in which the permanent magnet is embedded and an adjacent magnet insertion hole, or A ventilation hole penetrating in the axial direction of the rotor core is provided between the one magnet insertion hole and the outer peripheral portion of the rotor core, and the ventilation hole together with the magnet insertion hole is substantially U-shaped. It is arrange | positioned in the position which comprises.

  According to the present invention, since the ventilation holes are arranged along the magnetic path and adjacent to the magnet, the permanent magnet can be cooled without interfering with the magnetic path of the reluctance torque. In addition, since a wide gap semiconductor is used for the inverter, the overall efficiency including a drive circuit such as an inverter can be improved.

FIG. 1 is an axial cross-sectional view of a permanent magnet type electric motor that is an example of a permanent magnet type rotating electrical machine according to Embodiment 1 of the present invention. 2 is a cross-sectional view taken along line AA in the permanent magnet type electric motor shown in FIG. FIG. 3 is a partial cross-sectional view showing the magnetic path by the reluctance torque on the cross-sectional view of FIG. FIG. 4 is a diagram showing a simulation result showing a relationship between the rotation speed of the permanent magnet type motor and the no-load induced voltage. FIG. 5 is a diagram for explaining a new control method of motor control in comparison with the conventional method. FIG. 6 is a diagram showing a configuration example of a vehicle drive system that executes the new technique of the present invention. FIG. 7 is a partial cross-sectional view for explaining the rotor structure in the second embodiment. FIG. 8 is a diagram for explaining the arrangement positions of the ventilation holes in the second embodiment. FIG. 9 is a partial cross-sectional view for explaining the rotor structure in the third embodiment. FIG. 10 is a diagram for explaining the arrangement positions of the ventilation holes in the third embodiment.

  A permanent magnet type rotating electrical machine and a vehicle drive system according to an embodiment of the present invention will be described below with reference to the accompanying drawings. In addition, this invention is not limited by embodiment shown below.

Embodiment 1 FIG.
FIG. 1 is an axial cross-sectional view of a permanent magnet type electric motor 1 which is an example of a permanent magnet type rotary electric machine according to Embodiment 1 of the present invention. In FIG. 1, for example, in the case of a railway vehicle, the rotary shaft driving side portion 51 a is connected to an axle (not shown) of a railway vehicle via a joint (not shown) and a reduction gear (not shown). The vehicle is driven by driving a wheel (not shown) attached to the vehicle.

  A plurality of ventilation holes 7 penetrating in the axial direction of the rotating shaft 51 are formed in the rotor 5 having the rotor core 6 integrated with the rotating shaft 51. The cooling fan 52 is mounted on the rotary shaft driving side 51a so that the cooling air 58 taken in via the intake port 53 can be exhausted through the exhaust port 56 after passing through the cooling hole 58.

  The stator core 3 is disposed inside the frame 54 so as to face the rotor core 6, and the stator winding 4 is mounted on the stator core 3. The stator 2 includes a stator core 3 and a stator winding 4.

  Next, the structure of the stator 2 and the rotor 5 will be described with reference to FIG. 2 is a cross-sectional view taken along line AA in the permanent magnet type electric motor shown in FIG.

  The stator core 3 has a cylindrical shape, and 36 teeth 3b are formed on the inner peripheral side by, for example, forming 36 slots 3a at an equiangular pitch and intermittently. In the slot 3a, the stator winding 4 is wound and accommodated in, for example, distributed winding so as to include a predetermined number of teeth 3b therein.

  The rotor 5 is produced, for example, by laminating and integrating a predetermined number of magnetic steel plates, the outer peripheral surface forms a cylindrical surface, and two magnet insertion holes 9 and one ventilation hole 7 are made into one set. The rotor core 6 is formed so that six sets are arranged at an equiangular pitch (that is, a total of twelve magnet insertion holes 9 and six ventilation holes 7). And a permanent magnet 9a housed therein, and is arranged so as to be rotatable with respect to the stator 2 via a rotation gap 18. In addition, when the permanent magnet 9a is embedded in the magnet insertion hole 9, the cavity part 9b is formed in the both-sides surface part of the permanent magnet 9a.

  One set of two magnet insertion holes 9 and one ventilation hole 7 opens toward the outer peripheral surface (outer peripheral direction) of the rotor core 6 (in other words, convex toward the rotor center). It is arranged (formed) in a generally U shape. In these one set, the magnet insertion hole 9 is located at both ends on the outer peripheral side, and the ventilation hole 7 is located at the center (rotating shaft 51 side). Permanent magnets 9a are arranged so that the wearing direction (direction of magnetic flux) indicated by arrows alternates between adjacent pairs. That is, in the rotor 5 in the permanent magnet type electric motor 1 of the first embodiment, the permanent magnet group magnetized in the direction in which the magnetization direction of the permanent magnet 9a converges toward the outer peripheral surface of the rotor 5, and the rotor The permanent magnet groups magnetized in the direction of divergence toward the central portion of 5 are arranged alternately.

  In FIG. 2, the reason why the magnetization direction by the permanent magnet group is configured as described above is to make the induced voltage of the stator coil sinusoidal, and it is necessary to make the induced voltage of the stator coil sinusoidal. This does not apply to applications where there is no. That is, the magnetization directions of the permanent magnet groups magnetized in the direction toward the outer peripheral surface of the rotor 5 or in the direction toward the center of the rotor 5 may be parallel.

  In FIG. 2, 36 slots 3 a are arranged at an equiangular pitch in the circumferential direction of the stator 2, and twelve permanent magnets 9 a constituting six sets of permanent magnet groups are embedded in the circumferential direction of the rotor core 6. In addition, by providing one ventilation hole 7 between one magnet insertion hole 9 and another magnet insertion hole 9, two permanent magnets 9 a and one ventilation hole 7 are combined into a permanent set. Although a permanent magnet type electric motor having six sets of magnet groups is shown as an example, the number of poles, the number of slots, the number of permanent magnets, the number of ventilation holes, etc. of the electric motor are not limited to the configuration of FIG. A predetermined number of selections are possible.

  The permanent magnet 9a embedded in the magnet insertion hole 9 is preferably a permanent magnet mainly composed of neodymium (Nd), which is one of elements called rare earth.

  Next, the principle of torque generation in the permanent magnet type electric motor will be described. In the permanent magnet type electric motor, the torque (so-called magnet torque) due to the interaction between the magnetic flux generated by the permanent magnet and the magnetic flux generated by the stator winding 4, the iron core portion on the surface of the rotor 5 and the stator winding 4 is used. There are two types of torque (so-called reluctance torque) due to interaction with magnetic flux. Here, the magnetic path of the reluctance torque in the permanent magnet type electric motor of Embodiment 1 is shown in FIG. As shown in FIG. 3, the magnetic path 15 of the reluctance torque is a torque along a path along the shape (U-shape) of the two permanent magnets 9 a and the one ventilation hole 7 in the rotor core 6. Is generated.

  The ventilation hole 7 is a hole provided for the purpose of cooling the rotor core 6, and cooling air is caused to flow through the ventilation hole 7 by the cooling fan 52 provided in the peripheral part of the rotor 5 as described above. Realize cooling. Therefore, the reluctance torque can be effectively used by providing the ventilation hole 7 at a position that does not obstruct the magnetic path 15 of the reluctance torque. Further, by cooling the rotor core 6, the permanent magnet 9 a embedded in the magnet insertion hole 9 can be cooled.

  2 and 3, the cross section of the vent hole 7 is formed in a rectangular shape, but the shape is not limited to this shape. For example, the cross section may be formed in a circular shape from the viewpoint of ease of manufacture.

  Next, the effect obtained by arranging the permanent magnet 9a and the ventilation holes 7 as shown in FIG. 3 will be described with reference to FIG. FIG. 4 is a simulation result showing the relationship between the rotation speed of the permanent magnet type motor and the no-load induced voltage. In FIG. 4, the waveform indicated by the white square is a simulation value of the no-load induced voltage when the permanent magnet 9a is inserted into the two magnet insertion holes 9 located on the U-shaped side surface (both ends on the outer peripheral side). The waveform indicated by the black triangle is a simulation value of the no-load induced voltage when a permanent magnet is also inserted at the position of the ventilation hole 7. In addition, the numerical value shown on a vertical axis | shaft has shown the value which normalized the no-load induced voltage with the overhead wire voltage. In this simulation, the conditions for the stator windings and the like are the same.

  As shown in FIG. 4, when three permanent magnets are embedded, the no-load induced voltage is higher than the overhead line voltage in the high-speed rotation region (in the example of FIG. 4, the rotation region is 3500 [r / min] or more). You can see that In such a case, if the number of turns of the stator winding 4 is reduced, the no-load induced voltage in the high speed rotation region can be brought close to the overhead wire voltage. However, in a vehicle motor, the lower limit value of the no-load induced voltage is determined by the required torque and the current upper limit value of the switching element. Therefore, in the case of a conventional inverter using an Si element (Si inverter), the current upper limit value is determined. Since the value is small, the maximum value of the no-load induced voltage is inevitably higher than the overhead line voltage.

  On the other hand, when a wide gap semiconductor element typified by silicon carbide (SiC) or gallium nitride (GaN) is used, the loss generated in the switching element of the inverter is small. 2 times or more compared to Therefore, even when the no-load induced voltage in the high-speed rotation region is smaller than the overhead wire voltage as in the case of embedding two permanent magnets (see FIG. 4), the required torque can be increased by increasing the current supplied to the switching element. Can be generated.

  Therefore, when a wide gap semiconductor element such as silicon carbide (SiC) is used as the switching element of the inverter, the number of permanent magnets 9a mainly composed of neodymium (Nd) is reduced to 2/3 as compared with the conventional one. can do. Thereby, cost reduction of a permanent magnet type electric motor can be achieved. Moreover, since the magnetic flux generated inside the rotor 5 can be reduced, it is possible to reduce iron loss, which is a main cause of motor loss.

  Further, permanent magnets used in vehicle motors are rarer than neodymium (Nd) such as dysprosium (Dy) and terbium (Tb) in addition to neodymium (Nd) in order to improve the high temperature resistance of the magnet. Addition of high-value elemental material is performed. For this reason, the material cost of the permanent magnet used in the electric motor for vehicles becomes very high. On the other hand, if the technology disclosed in the present embodiment, that is, the technology in which two permanent magnets are arranged only on the U-shaped side surface portion, the cooling performance of the rotor 5 can be enhanced, so that The specs of the high temperature resistance of the magnet can be lowered, and the magnet cost can be further reduced.

  The overhead line voltage fluctuates within a range of ± 20% of the center value (for example, 1200 to 1800 V for a 1500V overhead line). Therefore, if the upper limit of the no-load induced voltage is set to 0.8 times or less of the overhead line voltage, the overhead line voltage will exceed the upper limit of the no-load induced voltage even if the overhead line voltage fluctuates. In addition, the motor can be operated up to the maximum number of revolutions without performing special control.

  Further, if the no-load induced voltage can be made lower than the overhead line voltage, it can be controlled only by PWM control over the entire speed range in the vehicle motor. This point will be described with reference to FIG.

  FIG. 5 is a diagram for explaining a new control method of motor control in comparison with the conventional method. In FIG. 5, the waveform indicated by the thick solid line is the target current when using the new method (target current for the motor, the same applies hereinafter), and the waveform indicated by the thick broken line is the target voltage when using the new method (target for the motor). Voltage, and so on). On the other hand, a waveform indicated by a one-dot chain line is a target current when the conventional method is used, and a waveform indicated by a two-dot chain line is a target voltage when the conventional method is used.

  In the motor control according to the conventional method, as shown in FIG. 5, in the PWM control mode in which the target current is constant up to a predetermined value and the target voltage is proportionally increased in accordance with the number of revolutions. Although the control is performed, when the rotation speed is equal to or higher than a predetermined value, the control is performed in a control mode (non-PWM control mode) in which the target voltage is controlled to be constant during a plurality of pulse modes such as the synchronous pulse mode. One of the reasons for performing control in such a non-PWM control mode is the above-described problem of no-load induced voltage.

  On the other hand, for example, when a wide gap semiconductor element such as silicon carbide (SiC) or gallium nitride (GaN) is used as the switching element of the inverter, a current more than twice that of the Si element can be flowed. New methods can be adopted. In this new method, control is performed in a PWM control mode in which the target current is constant and the target voltage is proportionally increased in accordance with the rotational speed in the region up to the maximum rotational speed of the motor (all control areas). Although the target voltage is smaller than that of the conventional method, the target voltage is set to a larger value than that of the conventional method, so that it is possible to secure the required torque equivalent to (or equivalent to) the conventional method. If this new method is adopted, for example, the regenerative brake can be used even during high-speed coasting, so that the regenerative energy can be used effectively and the power consumption can be reduced. By suppressing the frequency of use of the mechanical brake, the wear of the mechanical brake can be suppressed, and the life of the mechanical brake can be extended.

  FIG. 6 is a diagram illustrating a configuration example of a vehicle drive system that executes the above-described new method. As shown in FIG. 6, the vehicle drive system 61 includes an input circuit 62 including at least a circuit breaker, a filter capacitor, and a filter reactor, and switching elements 64a, 65a, 66a, 64b, 65b, and 66b, and drives an electric vehicle. PWM signal U, V, PWM control for switching inverter 63 formed by connecting at least one electric motor 68 for switching, and switching elements 64a, 65a, 66a, 64b, 65b, 66b provided in inverter 63. The control unit 67 is configured to generate and output W, X, Y, and Z, respectively. As the electric motor 68 connected to the inverter 63, it is preferable to use the permanent magnet type electric motor 1 described above.

  In FIG. 6, one end of the input circuit 62 is connected to the overhead line 70 via the current collector 71, and the other end is connected to the rail 72 that is the ground potential via the wheel 73. DC power or AC power supplied from the overhead wire 70 is input to one end of the input circuit 62 via the current collector 71, and power (DC voltage) generated at the output end of the input circuit 62 is input to the inverter 63. (Applied). In FIG. 6, the overhead line 70 is shown as a DC overhead line, but the overhead line 70 may be an AC overhead line. In the case of an AC overhead line, except for detailed design matters, a transformer may be provided before the input circuit 62.

  Inverter 63 has a positive side arm composed of switching elements 64a, 65a and 66a (for example, 64a in the U phase) and a negative side arm composed of switching elements 64b, 65b and 66b (for example, 64b in the U phase). Each has a leg connected in series. That is, the inverter 63 is configured with a three-phase bridge circuit having three legs (for U phase, V phase, and W phase). Here, as the switching elements 64a, 65a, 66a, 64b, 65b, and 66b, switching elements using wide band gap semiconductors (SiC, GaN, etc.) are used. In addition, although the example of FIG. 6 has shown the structural example in case the number of legs is 3 (three phases), it is not limited to this number of legs.

  The inverter 63 performs PWM control of the switching elements 64a, 65a, 66a, 64b, 65b, and 66b based on switching signals (PWM signals) U, V, W, X, Y, and Z output from the control unit 67. The DC voltage input from the input circuit 62 is converted into an AC voltage having an arbitrary frequency and an arbitrary voltage and output. Here, the switching signals U, V, and W are control signals for PWM control of the switching elements 64a, 65a, and 66a (that is, the switching elements of the positive side arm), respectively. Similarly, the switching signals X, Y, and Z Are control signals for PWM control of the switching elements 64b, 65b, 66b (that is, the switching elements of the negative arm), respectively. In addition, since the structure of the control part 67 for performing PWM control and the structure of the input circuit 62 which takes in the electric power from the overhead line 70 and supplies it to the inverter 63 are well-known, detailed description here is abbreviate | omitted.

Embodiment 2. FIG.
FIG. 7 is a partial cross-sectional view for explaining the rotor structure in the second embodiment. In the second embodiment, as shown in FIG. 7, three magnet insertion holes 10a1 to 10a3 and two ventilation holes 11a1 and 11a2 are provided per pole, and a permanent magnet is provided in the central magnet insertion hole 10a1. 12a1 is embedded, and permanent magnets 12a2 and 12a3 are embedded in the magnet insertion holes 10a2 and 10a3 at both ends. The rotor core 6 and the permanent magnets 12a1 to 12a3 are cooled between the embedded permanent magnets, specifically between the permanent magnets 12a1 and 12a2 and between the permanent magnets 12a1 and 12a3. Ventilation holes 11a1 and 11a2 are provided. In order to reduce leakage flux, the size of the magnet insertion hole is made larger than that of the permanent magnet so that leakage flux prevention holes are formed at both ends after the permanent magnet is embedded. Same as 1.

  Here, it is desirable to provide the ventilation holes 11a1 and 11a2 at positions that do not obstruct the magnetic path 15 of the reluctance torque, as described in the first embodiment. Therefore, similarly to the first embodiment, the vent holes 11a1 and 11a2 are provided so as to be positioned in U-shaped curves connecting the permanent magnets 12a1, 12a2, and 12a3. If the positions of the ventilation holes 11a1 and 11a2 are specified more quantitatively, for example, the arrangement shown in FIG.

  In FIG. 8, the direction which extended the longitudinal direction of the permanent magnet 12a1 (or magnet insertion hole 10a1) located in the center part of the permanent magnet group of one pole is set to L1, and both ends (outermost peripheral part) of a permanent magnet group are used. The direction in which the longitudinal direction of the permanent magnet 12a2 (or magnet insertion hole 10a2) located on one side is extended is L2, and the direction in which the longitudinal direction of the ventilation hole 11a1 is extended is L3. At this time, the air holes 11a1 are arranged so that the angle formed by the direction L3 and the direction L1 is approximately ½ of the angle formed by the direction L2 and the direction L1. The same applies to the ventilation hole 11a2, and the positioning can be performed by the relationship between the permanent magnet 12a1 (or the magnet insertion hole 10a1) and the permanent magnet 12a3 (or the magnet insertion hole 10a3). With such an arrangement, the ventilation holes 11a1 and 11a2 can be provided at positions where the magnetic path of the reluctance torque is not obstructed, and the reluctance torque can be effectively used.

Embodiment 3 FIG.
FIG. 9 is a partial cross-sectional view for explaining the rotor structure in the third embodiment. As shown in FIG. 9, the third embodiment has a structure in which two magnet insertion holes 20a1 and 20a2 and three ventilation holes 21a1 to 21a3 are provided per pole, and is located on the right side of the ventilation hole 21a1 in the central portion. A permanent magnet 22a1 is embedded in the magnet insertion hole 20a1, and a permanent magnet 22a2 is embedded in the magnet insertion hole 20a2 located on the left side of the ventilation hole 21a1 in the center. Further, between the permanent magnet 22a1 and the permanent magnet 22a2, and between the permanent magnet 22a1 and the outer periphery of the rotor core 6, and between the permanent magnet 22a2 and the outer periphery of the rotor 6, the rotor core 6 and Ventilation holes 21a1 to 21a3 for cooling the permanent magnets 22a1 and 22a2 are provided. In order to reduce leakage flux, the magnet insertion hole is made larger than the permanent magnet so that leakage flux prevention holes are formed at both ends after the permanent magnet is embedded. The same as the first and second embodiments.

  Here, it is desirable to provide the ventilation holes 21a1 to 21a3 at positions that do not obstruct the magnetic path 15 of the reluctance torque, as described in the first and second embodiments. Therefore, in the same manner as in the first and second embodiments, the ventilation holes 11 a 1 to 11 a 1 are formed in a U-shaped curve connecting the permanent magnets 12 a 1 and 12 a 2 and in a polar ship in which the U-shaped curve is extended to the outer periphery of the rotor 6. 11a3 is provided so as to be positioned. If the positions of the permanent magnets 12a1 and 12a2 and the vent holes 21a1 to 21a3 are to be specified more quantitatively, for example, the arrangement shown in FIG.

  In FIG. 9, the direction which extended the longitudinal direction of the ventilation hole group which consists of the ventilation holes 21a1 to 21a3, ie, the ventilation hole group 21a1 located in the center part of one pole, is set to K1, and both ends ( The direction in which the longitudinal direction of the ventilation hole 21a2 located on one side of the outermost peripheral part) is extended is K2, and the direction in which the longitudinal direction of the permanent magnet 22a1 is extended is K3. At this time, the magnet insertion hole 20a1 for inserting the permanent magnet 22a1 is arranged so that the angle formed by the direction K3 and the direction K1 is approximately ½ of the angle formed by the direction K2 and the direction K1. The same applies to the permanent magnet 22a2, and the permanent magnet 22a2 can be positioned by the relationship between the ventilation hole 21a1 and the ventilation hole 21a3. By adopting such an arrangement, the ventilation holes 21a1 to 21a3 and the magnet insertion holes 20a1 and 20a2 can be provided at positions where the magnetic path of the reluctance torque is not hindered, and effective use of the reluctance torque can be achieved.

As mentioned above, although the rotor structure which concerns on Embodiment 1-3 was demonstrated, when each drawing explaining Embodiment 1-3 is referred, between the permanent magnet (magnet insertion hole) and ventilation hole per pole Has the following relationship.
(1) Even if a permanent magnet is arrange | positioned at the outer peripheral part, the ventilation hole may be arrange | positioned.
(2) Ventilation holes are provided on both sides of the permanent magnet except for the permanent magnet located on the outer peripheral side.
(3) The number of permanent magnets and ventilation holes may be odd or even.
(4) The number of ventilation holes may be larger than the number of permanent magnets, or vice versa.
(5) The sum of the number of permanent magnets and the number of ventilation holes is an odd number.

  The above item (5) is an essential point of the present invention and is not a feature in a convenient sense. For example, in FIG. 3, if the ventilation hole 7 located in the center part is divided into two parts, the sum of the number of permanent magnets and the number of ventilation holes becomes an even number, but such a counting method is not essential. In view of the function as the ventilation holes 7, the number of ventilation holes 7 is one. This also applies to permanent magnets.

  As described above, in the permanent magnet type rotating electrical machines of the first to third embodiments, the rotor core is provided with the magnet insertion holes for embedding a plurality of permanent magnets arranged in a substantially U shape toward the outer peripheral surface of the rotor. A rotor core between one magnet insertion hole in which a permanent magnet is embedded in one pole permanent magnet group and an adjacent magnet insertion hole or between the one magnet insertion hole and the outer periphery of the rotor core The ventilation holes are arranged at positions that penetrate in the axial direction and are substantially U-shaped with the magnet insertion holes. Such a configuration has many factors in driving a permanent magnet type rotating electrical machine by an inverter constituted by a switching element based on a wide band gap semiconductor.

  That is, since a wide gap semiconductor is used for the inverter, the permanent magnet type rotating electrical machine can be driven by the new method described above. As a result, since the amount of permanent magnets can be reduced, cooling ventilation holes can be provided in the reduced space. Further, with the above-described configuration, it is possible to provide a cooling vent hole without interfering with the magnetic path of the reluctance torque. As a result, it is possible to suppress a decrease in reluctance torque while reducing the amount of permanent magnets.

  Moreover, in the permanent magnet type rotating electrical machines of the first to third embodiments, the cooling holes can be provided in the space where the amount of permanent magnets is reduced, so that the cooling performance of the permanent magnets can be improved. . As a result, it is possible to suppress the cooling performance of the rotor, and hence the performance of the rotating electrical machine, and contribute to further improvement of the overall efficiency including the drive circuit such as the inverter.

  In addition, according to the permanent magnet type rotating electrical machines of the first to third embodiments, the specs of the high temperature resistance of the permanent magnet can be lowered as compared with the conventional one by improving the cooling performance of the rotor. The effect that it can be lowered is obtained.

  In addition, according to the permanent magnet type rotating electrical machines of the first to third embodiments, the ventilation hole is arranged at a position that is substantially U-shaped together with the magnet insertion hole. Such an arrangement position of the ventilation holes does not disturb the magnetic path of the reluctance torque and is not a position that obstructs the magnetic path of the magnet torque. For example, in FIG. 3, when the position of the ventilation hole 7 is on the outer peripheral side of the rotor core 6, the magnetic path from the permanent magnets 9 a and 9 a toward the stator core 3 is obstructed. On the other hand, in the structure of Embodiment 1-3, since it provides in the position of the center axis side from the outer peripheral part of the rotor core 6, there exists an effect that the fall of a magnet torque can also be suppressed.

  As described above, the present invention is useful as a permanent magnet type rotating electrical machine that can suppress a decrease in reluctance torque while reducing the amount of permanent magnets.

DESCRIPTION OF SYMBOLS 1 Permanent magnet type motor 2 Stator 3 Stator iron core 3a Slot 3b Teeth 4 Stator winding 5 Rotor 6 Rotor iron core 7, 11a1, 11a2 Ventilation hole 9, 10a1, 10a2, 10a3 Magnet insertion hole 9a, 12a1, 12a2 , 12a3 Permanent magnet 9b Hollow portion 15 Magnetic path 18 Rotating air gap 51 Rotating shaft 51a Rotating shaft driving side portion 52 Cooling fan 53 Inlet port 54 Frame 56 Exhaust port 58 Cooling air

In FIG. 2, 36 slots 3 a are arranged at an equiangular pitch in the circumferential direction of the stator 2, and twelve permanent magnets 9 a constituting six sets of permanent magnet groups are embedded in the circumferential direction of the rotor core 6. In addition, by providing one ventilation hole 7 between one magnet insertion hole 9 and another magnet insertion hole 9, two permanent magnets 9 a and one ventilation hole 7 are combined into a permanent set. while indicating permanent magnet type motor having a magnet group 6 set as an example, the number of the number and the permanent magnet poles of the motor and the number slots, Suto the ventilation holes, is not limited to the configuration of FIG. 2 A predetermined number of selections are possible.

On the other hand, for example, when a wide gap semiconductor element such as silicon carbide (SiC) or gallium nitride (GaN) is used as the switching element of the inverter, a current more than twice that of the Si element can be flowed. New methods can be adopted. In this new method, control is performed in a PWM control mode in which the target current is constant and the target voltage is proportionally increased in accordance with the rotational speed in the region up to the maximum rotational speed of the motor (all control areas). Although the target voltage is smaller than the conventional technique, since the target current is set to a large value in comparison with the conventional methods, to maintain the conventional required torque equivalent (or more equivalent) it is possible. If this new method is adopted, for example, the regenerative brake can be used even during high-speed coasting, so that the regenerative energy can be used effectively and the power consumption can be reduced. By suppressing the frequency of use of the mechanical brake, the wear of the mechanical brake can be suppressed, and the life of the mechanical brake can be extended.

Claims (7)

Driven by an inverter equipped with a switching element made of a wide band gap semiconductor,
A stator having a stator coil housed in a slot, and a rotor core disposed rotatably in the stator via a rotation gap, and a plurality of per one pole in the rotor core A rotor in which permanent magnets are embedded, and
The rotor core is provided with magnet insertion holes for embedding the permanent magnets arranged in a substantially U shape toward the outer peripheral surface of the rotor, and orthogonal to the magnetization direction of the permanent magnets embedded in the magnet insertion holes. Cavities are formed on both sides in the direction of
In the permanent magnet group of one pole composed of the plurality of permanent magnets, a gap between one magnet insertion hole in which the permanent magnet is embedded and an adjacent magnet insertion hole, or the one magnet insertion hole and the rotor Between the outer periphery of the iron core is provided with a ventilation hole penetrating in the axial direction of the rotor core,
The said ventilation hole is arrange | positioned in the position which comprises the said substantially U shape with the said magnet insertion hole. The permanent magnet type rotary electric machine characterized by the above-mentioned.   The permanent magnet type rotating electrical machine according to claim 1, wherein the sum of the number of the permanent magnets per pole and the number of the ventilation holes is an odd number.   2. The number of the permanent magnets is an odd number of 3 or more per pole, and permanent magnets are arranged in a central portion of the permanent magnet group and an outermost peripheral portion of the permanent magnet group. The permanent magnet type rotating electrical machine described in 1.   The number of the permanent magnets is three per pole, and the first permanent magnet located in the center of the permanent magnet group or the longitudinal direction of the first magnet insertion hole in which the first permanent magnet is embedded is 1 direction, and the longitudinal direction of the second permanent magnet located on one side of both ends of the permanent magnet group or the second magnet insertion hole in which the second permanent magnet is embedded is defined as the second direction, When the longitudinal direction of the ventilation hole provided between the first magnet insertion hole and the second magnet insertion hole is the third direction, an angle formed by the third direction and the first direction is 4. The permanent magnet type rotating electric machine according to claim 3, wherein the ventilation holes are arranged so as to be approximately a half of an angle formed by the second direction and the first direction.   The number of the permanent magnets is an even number of 2 or more per pole, and in the ventilation hole group of one pole made up of a plurality of the ventilation holes, ventilation holes are arranged in the central portion and the outermost peripheral portion of the ventilation hole group. The permanent magnet type rotating electric machine according to claim 1, wherein the permanent magnet type rotating electric machine is provided.   The number of the ventilation holes is three per pole, the longitudinal direction of the first ventilation hole located in the center is the first direction, and the second is located on one side of the outer peripheral part of the rotor core. The longitudinal direction of the ventilation hole is the second direction, and the longitudinal direction of the permanent magnet located between the first ventilation hole and the second ventilation hole or the magnet insertion hole in which the permanent magnet is embedded is the third direction. When the direction is set, the permanent magnet is arranged so that the angle formed by the third direction and the first direction is approximately ½ of the angle formed by the second direction and the first direction. The permanent magnet type rotating electric machine according to claim 5, wherein: An electric motor configured using the permanent magnet type rotating electric machine according to any one of claims 1 to 6,
An inverter for driving the electric motor;
An input circuit for generating DC power to be input to the inverter;
A control device for controlling the inverter;
A vehicle drive system comprising:

Images