JP2019003775A - Flexible flat cable and manufacturing method therefor - Google Patents

Flexible flat cable and manufacturing method therefor Download PDF

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JP2019003775A
JP2019003775A JP2017116198A JP2017116198A JP2019003775A JP 2019003775 A JP2019003775 A JP 2019003775A JP 2017116198 A JP2017116198 A JP 2017116198A JP 2017116198 A JP2017116198 A JP 2017116198A JP 2019003775 A JP2019003775 A JP 2019003775A
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terminal
insulating film
flexible flat
flat cable
conductor
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龍男 松田
Tatsuo Matsuda
龍男 松田
将栄 米沢
Masashige Yonezawa
将栄 米沢
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Sumitomo Electric Industries Ltd
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Sumitomo Electric Industries Ltd
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Abstract

To provide an FFC which is applicable to a 2-piece connector and to which the connector is strongly fixed at low cost, and a manufacturing method therefor.SOLUTION: In a flexible flat cable with a connector 1, insulation films 21 and 22 are laminated on both surfaces of a parallel surface of a conductor 11 aligned in parallel in parts other than a connection end part, a heat resistant insulation film 31 higher in heat resistance than the insulation films 21 and 22 is laminated on one surface of the parallel surface of the conductor 11 at the connection end part, and a cylindrical terminal 44 is fixed on another surface of the parallel surface. A plurality of cylindrical terminals 44 are inserted into a terminal housing part of a connector housing 50. For manufacturing, an exposure process of the conductor, a lamination process of a heat resistance insulation film, a terminal fixation process, and a terminal insertion process of the terminal to the connector housing are included.SELECTED DRAWING: Figure 1

Description

本発明は、コネクタを備えたフレキシブルフラットケーブルおよびその製造方法に関する。   The present invention relates to a flexible flat cable including a connector and a method for manufacturing the same.

フレキシブルフラットケーブル(以下、「FFC」ともいう。)は、電子・情報機器の内部配線等の多くの分野で、省スペース化と簡便な接続を目的として用いられている。FFCをプリント基板に接続する際には、通常、平角導体の端部をそのまま端子として利用する挿抜タイプのコネクタ(1ピース)が用いられる。一方、丸線を使用したハーネスは、特許文献1に記載されているように、通常2ピースのコネクタ(プラグとレセプタクルが嵌合する)が採用されている。   A flexible flat cable (hereinafter also referred to as “FFC”) is used for the purpose of space saving and simple connection in many fields such as internal wiring of electronic and information equipment. When connecting the FFC to a printed circuit board, an insertion / removal type connector (one piece) that normally uses the end of a flat conductor as a terminal is used. On the other hand, as described in Patent Document 1, a harness using a round wire usually employs a two-piece connector (a plug and a receptacle are fitted).

特開2011−113724号公報JP 2011-113724 A

モータ等の部品に配線材を接続する場合、コネクタ(2ピース)が指定される場合がある。部品側にコネクタ(プラグまたはレセプタクル)が取り付けられ、配線材にはそのコネクタに合うコネクタ(レセプタクルまたはプラグ)を取り付ける必要があった。   When a wiring material is connected to a component such as a motor, a connector (two pieces) may be specified. A connector (plug or receptacle) is attached to the component side, and a connector (receptacle or plug) suitable for the connector needs to be attached to the wiring member.

本発明は、上記の実情に鑑みてなされたものであり、2ピースのコネクタに適用可能で、コネクタを強固にかつ安価に固着したフレキシブルフラットケーブルおよびその製造方法を提供することをその目的とする。   The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a flexible flat cable that can be applied to a two-piece connector and has the connector fixed firmly and inexpensively and a method for manufacturing the same. .

本発明の一態様に係るフレキシブルフラットケーブルは、コネクタを備えたフレキシブルフラットケーブルであって、接続端部以外は複数本並列された導体の並列面の両面に絶縁フィルムが貼り合わされおり、前記接続端部における前記導体には、前記並列面の一方の面に前記絶縁フィルムよりも耐熱性の高い耐熱性絶縁フィルムが貼り合わされるとともに、前記並列面の他方の面に端子が固着されており、複数の前記端子は、コネクタハウジングに挿入されている。   A flexible flat cable according to an aspect of the present invention is a flexible flat cable including a connector, and an insulating film is bonded to both sides of a parallel surface of a plurality of conductors arranged in parallel except for a connection end, and the connection end A heat-resistant insulating film having a higher heat resistance than the insulating film is bonded to one surface of the parallel surface, and a terminal is fixed to the other surface of the parallel surface. The terminal is inserted into the connector housing.

また、本発明の一態様に係るフレキシブルフラットケーブルの製造方法は、コネクタを備えたフレキシブルフラットケーブルの製造方法であって、導体を複数本並列し、並列面の両面に絶縁フィルムを貼り合わせて、前記接続端部となる部分の前記導体を露出させる露出工程、前記接続端部となる部分の露出した導体の並列面の一方の面に、前記絶縁フィルムよりも耐熱性の高い耐熱性絶縁フィルムを貼り合わせる貼付工程、端子を前記導体の並列面の他方の面に固着する端子固着工程、前記端子をコネクタハウジングに挿入する端子挿入工程、を有する。   Moreover, the method for producing a flexible flat cable according to one aspect of the present invention is a method for producing a flexible flat cable including a connector, in which a plurality of conductors are arranged in parallel, and an insulating film is bonded to both sides of the parallel surface. An exposure step of exposing the conductor of the portion to be the connection end, a heat-resistant insulating film having higher heat resistance than the insulating film on one side of the parallel surface of the exposed conductor of the portion to be the connection end A bonding step of bonding, a terminal fixing step of fixing the terminal to the other side of the parallel surface of the conductor, and a terminal insertion step of inserting the terminal into the connector housing.

本発明によれば、必要な部分にのみ耐熱性絶縁フィルムを設け、連結した端子を使用して各導体に同時に端子付けできるため、コネクタを備えたフレキシブルフラットケーブルを提供できる。2ピースのコネクタを使用した際の利点があり、丸線ハーネスに代えてフレキシブルフラットケーブルを使用することにより軽量、省スペースかつ安価であるというFFCの利点を享受できる。   According to the present invention, a heat-resistant insulating film is provided only at a necessary portion, and terminals can be attached to each conductor at the same time using connected terminals. Therefore, a flexible flat cable provided with a connector can be provided. There is an advantage when a two-piece connector is used, and by using a flexible flat cable instead of a round wire harness, the advantage of FFC that it is lightweight, space-saving and inexpensive can be enjoyed.

本発明の一実施形態に係るフレキシブルフラットケーブルの斜視図である。It is a perspective view of the flexible flat cable which concerns on one Embodiment of this invention. 本発明の一実施形態に係るフレキシブルフラットケーブルの製造途中での露出工程と貼付工程を示す斜視図と断面図である。It is the perspective view and sectional drawing which show the exposure process and sticking process in the middle of manufacture of the flexible flat cable which concerns on one Embodiment of this invention. 本発明の一実施形態に係るフレキシブルフラットケーブルの端子の製造工程を示す平面図と斜視図である。It is the top view and perspective view which show the manufacturing process of the terminal of the flexible flat cable which concerns on one Embodiment of this invention. 本発明の一実施形態に係るフレキシブルフラットケーブルの製造途中での端子固着工程を示す図である。It is a figure which shows the terminal adhering process in the middle of manufacture of the flexible flat cable which concerns on one Embodiment of this invention. 本発明の一実施形態に係るフレキシブルフラットケーブルの製造途中での端子分離工程を示す斜視図と断面図である。It is the perspective view and sectional drawing which show the terminal isolation | separation process in the middle of manufacture of the flexible flat cable which concerns on one Embodiment of this invention. 本発明の一実施形態に係るフレキシブルフラットケーブルのコネクタハウジングの斜視図である。It is a perspective view of the connector housing of the flexible flat cable which concerns on one Embodiment of this invention. 本発明の一実施形態に係るフレキシブルフラットケーブルの製造途中でのコネクタハウジングへの固着工程を示す斜視図である。It is a perspective view which shows the adhering process to the connector housing in the middle of manufacture of the flexible flat cable which concerns on one Embodiment of this invention. 本発明の他の実施形態に係るフレキシブルフラットケーブルの製造途中での端子固着工程を示す斜視図と断面図である。It is the perspective view and sectional drawing which show the terminal adhering process in the middle of manufacture of the flexible flat cable which concerns on other embodiment of this invention.

(本願発明の実施形態の説明)
最初に本願発明の実施態様を列記して説明する。
本発明の一態様に係るフレキシブルフラットケーブルは、(1)コネクタを備えたフレキシブルフラットケーブルであって、接続端部以外は複数本並列された導体の並列面の両面に絶縁フィルムが貼り合わされおり、前記接続端部における前記導体には、前記並列面の一方の面に前記絶縁フィルムよりも耐熱性の高い耐熱性絶縁フィルムが貼り合わされるとともに、前記並列面の他方の面に端子が固着されており、複数の前記端子は、コネクタハウジングに挿入されている。
(Description of the embodiment of the present invention)
First, embodiments of the present invention will be listed and described.
The flexible flat cable according to one aspect of the present invention is (1) a flexible flat cable provided with a connector, and an insulating film is bonded to both sides of a parallel surface of a plurality of conductors arranged in parallel except for a connection end. A heat-resistant insulating film having a higher heat resistance than the insulating film is bonded to one surface of the parallel surface, and a terminal is fixed to the other surface of the parallel surface. The plurality of terminals are inserted into the connector housing.

本実施態様に係るフレキシブルフラットケーブルは、接続端部の導体の一方の面にのみ絶縁フィルムに代えて耐熱性のある絶縁フィルムを有し、この接続端部の導体の他方の面に端子を固着しているため、高価な耐熱性絶縁フィルムを全長にわたって用いる必要がなく、フレキシブルフラットケーブルを安価に提供できる。また、端子はコネクタハウジングに挿入されているため、2ピースのコネクタとして利用できる。   The flexible flat cable according to this embodiment has a heat-resistant insulating film instead of the insulating film only on one surface of the conductor at the connection end, and a terminal is fixed to the other surface of the conductor at the connection end. Therefore, it is not necessary to use an expensive heat-resistant insulating film over the entire length, and a flexible flat cable can be provided at a low cost. Moreover, since the terminal is inserted in the connector housing, it can be used as a two-piece connector.

(2)本発明の一態様として、(1)のフレキシブルフラットケーブルにおいて、前記コネクタハウジングの前記フレキシブルフラットケーブルが差し込まれる開口部に、封止部材が差し込まれて、前記コネクタハウジングと前記フレキシブルフラットケーブルが固定されていてもよい。   (2) As one aspect of the present invention, in the flexible flat cable of (1), a sealing member is inserted into an opening into which the flexible flat cable of the connector housing is inserted, and the connector housing and the flexible flat cable are inserted. May be fixed.

コネクタハウジングとフレキシブルフラットケーブルとは、コネクタハウジングの開口部に封止部材を差し込むことによって、より強固に固定することができる。   The connector housing and the flexible flat cable can be more firmly fixed by inserting a sealing member into the opening of the connector housing.

本発明の一態様に係るフレキシブルフラットケーブルの製造方法は、(3)コネクタを備えたフレキシブルフラットケーブルの製造方法であって、導体を複数本並列し、並列面の両面に絶縁フィルムを貼り合わせて、接続端部となる部分の前記導体を露出させる露出工程、前記接続端部となる部分の露出した前記導体の並列面の一方の面に、前記絶縁フィルムよりも耐熱性の高い耐熱性絶縁フィルムを貼り付ける貼付工程、端子を前記導体の並列面の他方の面に固着する端子固着工程、前記端子をコネクタハウジングに挿入する端子挿入工程、を有する。   The manufacturing method of the flexible flat cable which concerns on 1 aspect of this invention is a manufacturing method of the flexible flat cable provided with the connector, Comprising: A plurality of conductors are paralleled and an insulating film is bonded together on both surfaces of a parallel surface. An exposure step of exposing the conductor in a portion to be a connection end, a heat-resistant insulating film having higher heat resistance than the insulating film on one side of the parallel surface of the conductor in which the portion to be a connection end is exposed An affixing step of attaching the terminal, a terminal adhering step of adhering the terminal to the other side of the parallel surface of the conductor, and a terminal inserting step of inserting the terminal into the connector housing.

本実施態様に係るフレキシブルフラットケーブルの製造方法は、接続端部の導体の一方の面にのみ絶縁フィルムに代えて耐熱性のある絶縁フィルムを設け、この接続端部の導体の他方の面に端子を固着しているため、高価な耐熱性絶縁フィルムを全長にわたって用いる必要がなく、フレキシブルフラットケーブルを安価に提供できる。また、端子はコネクタハウジングに挿入されているため、2ピースのコネクタとして利用できる。   In the method of manufacturing a flexible flat cable according to this embodiment, a heat-resistant insulating film is provided instead of the insulating film only on one surface of the conductor at the connection end, and a terminal is provided on the other surface of the conductor at the connection end. Therefore, it is not necessary to use an expensive heat-resistant insulating film over the entire length, and a flexible flat cable can be provided at low cost. Moreover, since the terminal is inserted in the connector housing, it can be used as a two-piece connector.

本発明の一態様として、(3)のフレキシブルフラットケーブルの製造方法において、(4)前記露出工程は、前記導体の並列面の接続端部を除く部分に前記絶縁フィルムを貼る工程であってもよく、また、(5)前記露出工程は、前記導体の並列面の両面全体に前記絶縁フィルムを貼り合わせた後、前記接続端部となる部分の前記絶縁フィルムを除去する工程であってもよい。
本実施態様では、露出工程として種々の製造方法を選択することができる。
As one aspect of the present invention, in the method for producing a flexible flat cable of (3), (4) the exposing step may be a step of attaching the insulating film to a portion excluding the connection end portion of the parallel surface of the conductor. In addition, (5) the exposing step may be a step of removing the insulating film in a portion to be the connection end portion after the insulating film is bonded to both sides of the parallel surface of the conductor. .
In this embodiment, various manufacturing methods can be selected as the exposure step.

本発明の一態様として、(3)から(5)のいずれか1のフレキシブルフラットケーブルの製造方法において、(6)前記端子は連結部によって連結されており、前記端子固着工程は、全ての前記端子を前記連結部とともに同時に前記導体の並列面の他方の面に固着する工程であってよい。   As one aspect of the present invention, in the method for producing a flexible flat cable according to any one of (3) to (5), (6) the terminals are connected by a connecting portion, and the terminal fixing step It may be a step of fixing the terminal together with the connecting portion to the other surface of the parallel surface of the conductor.

本実施態様では、端子を連結部によって連結した状態で、同時に複数の導体に固着することができるため、個々に端子を導体に固着する場合に比べて作業時間の短縮により作業性が向上する。   In this embodiment, since the terminals can be fixed to a plurality of conductors at the same time in a state where the terminals are connected by the connecting portion, workability is improved by shortening the working time compared to the case where the terminals are fixed to the conductors individually.

本発明の一態様として、(6)のフレキシブルフラットケーブルの製造方法において、(7)前記貼付工程は、全ての前記導体の並列面の一方の面に、共通して1枚の前記耐熱性絶縁フィルムを貼り合わせる工程であり、前記端子固着工程の後で、前記端子間の前記耐熱性絶縁フィルムおよび前記連結部を切り取る端子分離工程を有する。   As one aspect of the present invention, in the method for producing a flexible flat cable according to (6), (7) the attaching step is commonly performed on one surface of the parallel surfaces of all the conductors. It is a step of bonding films, and has a terminal separation step of cutting off the heat-resistant insulating film between the terminals and the connecting portion after the terminal fixing step.

本実施態様では、導体の並列面の一方の面に、共通して1枚の耐熱性絶縁フィルムを貼り合わせているため、個々の導体に絶縁フィルムを貼り合わせる必要がなく作業性が向上する。また、端子間の耐熱性絶縁フィルムおよび連結部を切り取ることによって、個々の分離した端子を得ることができる。   In this embodiment, since one heat-resistant insulating film is commonly bonded to one surface of the parallel surfaces of the conductors, it is not necessary to bond an insulating film to each conductor, and workability is improved. Moreover, each separated terminal can be obtained by cutting off the heat-resistant insulating film and the connecting portion between the terminals.

本発明の一態様として、(7)のフレキシブルフラットケーブルの製造方法において、
(8)前記コネクタハウジングは端子収納部間に前記端子間を隔てる隔壁を有し、前記端子挿入工程は、前記端子分離工程で前記耐熱性絶縁フィルムおよび前記連結部を切り取った箇所に、前記隔壁を差し込む工程であってよい。
As one aspect of the present invention, in the method for producing a flexible flat cable of (7),
(8) The connector housing has a partition that separates the terminals between the terminal accommodating portions, and the terminal insertion step includes the partition wall at the location where the heat-resistant insulating film and the connecting portion are cut off in the terminal separation step. It may be a step of inserting.

本実施態様では、分離された端子が端子収納部に挿入され、各端子間はコネクタハウジングの隔壁によって物理的かつ電気的に分離された状態を維持することができる。   In the present embodiment, the separated terminals are inserted into the terminal storage portion, and the terminals can be maintained physically and electrically separated by the partition walls of the connector housing.

(本願発明の実施形態の詳細)
本発明の実施形態に係るフレキシブルフラットケーブルおよびその製造方法の具体例を、以下に図面を参照しつつ説明する。なお、本発明はこれらの例示に限定されるものではなく、特許請求の範囲によって示され、特許請求の範囲と均等の意味および範囲内ですべての変更が含まれる。また、以下の説明において、異なる図面においても同じ符号を付した構成は同様のものであるとして、その説明を省略する場合がある。
(Details of the embodiment of the present invention)
Specific examples of the flexible flat cable and the manufacturing method thereof according to the embodiment of the present invention will be described below with reference to the drawings. In addition, this invention is not limited to these illustrations, is shown by the claim, and includes all the changes within the meaning and range equivalent to the claim. Moreover, in the following description, the structure which attached | subjected the same code | symbol also in different drawing is the same, and the description may be abbreviate | omitted.

図1は、本発明の一実施形態に係るフレキシブルフラットケーブルの斜視図及び断面図である。本実施形態においては、フレキシブルフラットケーブルの導体は平角導体を例に説明するが、導体の形状は平角導体に限らない。丸線導体を用いたフレキシブルフラットケーブルの場合は、端部で丸線導体を潰して平角状にしてもよい。   FIG. 1 is a perspective view and a cross-sectional view of a flexible flat cable according to an embodiment of the present invention. In the present embodiment, the conductor of the flexible flat cable will be described by taking a flat conductor as an example, but the shape of the conductor is not limited to a flat conductor. In the case of a flexible flat cable using a round wire conductor, the round wire conductor may be crushed at the end portion to have a flat rectangular shape.

コネクタ付きFFC1は、端子を設けたFFC10とコネクタハウジング50を備えている。FFC10は、接続端部以外は複数本並列された平角導体11の並列面の両面に第1絶縁フィルム21、第2絶縁フィルム22が貼り合わされており、接続端部は平角導体11の並列面の一方の面に、第1絶縁フィルム21、第2絶縁フィルム22よりも耐熱性の高い耐熱性絶縁フィルム31が貼り合わされている。また、平角導体11の接続端部の並列面の他方の面には、一例として筒状端子44が固着されており、平角導体11が耐熱性絶縁フィルム31と筒状端子44によって挟まれた状態で、コネクタハウジング50の端子収納部に挿入されている。   The FFC 1 with a connector includes an FFC 10 provided with terminals and a connector housing 50. The FFC 10 has a first insulating film 21 and a second insulating film 22 bonded to both sides of a parallel surface of a plurality of parallel rectangular conductors 11 other than the connection end, and the connection end is a parallel surface of the flat conductor 11. A heat resistant insulating film 31 having higher heat resistance than the first insulating film 21 and the second insulating film 22 is bonded to one surface. In addition, a cylindrical terminal 44 is fixed to the other side of the parallel surface of the connecting end of the flat conductor 11 as an example, and the flat conductor 11 is sandwiched between the heat-resistant insulating film 31 and the cylindrical terminal 44. Thus, it is inserted into the terminal housing portion of the connector housing 50.

次に、本発明の実施形態に係るフレキシブルフラットケーブルの製造方法について説明する。本発明の実施形態に係るフレキシブルフラットケーブルの製造方法は、フレキシブルフラットケーブルの端部から導体を露出する工程、露出した導体の並列面の一方の面に、も耐熱性の高い耐熱性絶縁フィルムを貼り付ける貼付工程、端子を導体の並列面の他方の面に固着する端子固着工程、端子をコネクタハウジングに挿入する端子挿入工程を含んでおり、以下に、順次説明する。   Next, the manufacturing method of the flexible flat cable which concerns on embodiment of this invention is demonstrated. The manufacturing method of the flexible flat cable which concerns on embodiment of this invention is a process which exposes a conductor from the edge part of a flexible flat cable, The heat resistant insulation film with high heat resistance is also applied to one side of the parallel surface of the exposed conductor. The process includes an affixing step, a terminal adhering step for adhering the terminal to the other side of the parallel surface of the conductor, and a terminal inserting step for inserting the terminal into the connector housing, which will be sequentially described below.

図2は、本発明の一実施形態に係るフレキシブルフラットケーブルの製造途中での露出工程と貼付工程を示す斜視図と断面図であり、図2(A)は、フレキシブルフラットケーブルを、図2(B)は、露出工程を、図2(C)は、貼付工程をそれぞれ示す斜視図と断面図である。   2A and 2B are a perspective view and a cross-sectional view showing an exposure process and a sticking process in the course of manufacturing the flexible flat cable according to the embodiment of the present invention. FIG. 2A shows a flexible flat cable shown in FIG. B is an exposure process, and FIG. 2C is a perspective view and a cross-sectional view showing a sticking process, respectively.

本実施形態で用いるFFC10は、例えば、断面が平角形状の平角導体11を複数本並列に並べ、平角導体11の並列面(XY平面)の両面(Z軸方向の上下面)を、第1絶縁フィルム21と第2絶縁フィルム22により挟んで絶縁被覆したフラットケーブルが用いられる。図2(A)に示すFFC10は長尺のケーブルであり、FFC10は所定の長さに切断して用いられる。図2(B)で示すように、FFC10の端部は接続端部Aとなる箇所であり、第1絶縁フィルム21と第2絶縁フィルム22が存在せず、平角導体11のみが露出している。   In the FFC 10 used in the present embodiment, for example, a plurality of flat conductors 11 having a flat cross section are arranged in parallel, and both parallel surfaces (XY planes) of the flat conductors 11 (upper and lower surfaces in the Z-axis direction) are first insulated. A flat cable that is insulated and sandwiched between the film 21 and the second insulating film 22 is used. The FFC 10 shown in FIG. 2A is a long cable, and the FFC 10 is cut into a predetermined length and used. As shown in FIG. 2 (B), the end portion of the FFC 10 is a portion that becomes the connection end portion A, the first insulating film 21 and the second insulating film 22 do not exist, and only the flat conductor 11 is exposed. .

接続端部Aを有するFFC10を得るためには、FFC10を所定の長さに切断し、切断したFFC10の両端の領域において、平角導体11が露出するように第1絶縁フィルム21と第2絶縁フィルム22を除去すればよい。あるいは、接続端部Aとなる箇所には第1絶縁フィルム21と第2絶縁フィルム22を始めから存在させずに、第1絶縁フィルム21と第2絶縁フィルム22を平角導体11の両面に接続端部A以外の箇所で貼り合わせることで、平角導体11の接続端部Aが露出するようにしてもよい。本発明では、平角導体の露出箇所を得る工程を露出工程と呼ぶ。   In order to obtain the FFC 10 having the connecting end A, the first insulating film 21 and the second insulating film are cut so that the FFC 10 is cut to a predetermined length and the flat conductors 11 are exposed in the regions at both ends of the cut FFC 10. 22 may be removed. Alternatively, the first insulating film 21 and the second insulating film 22 are not present from the beginning at the location to be the connection end A, and the first insulating film 21 and the second insulating film 22 are connected to both sides of the flat conductor 11. The connection end A of the flat conductor 11 may be exposed by bonding at a place other than the part A. In the present invention, the process of obtaining the exposed portion of the flat conductor is referred to as the exposure process.

信号用または給電用の平角導体11は、例えば、銅箔、錫メッキ軟銅箔等の導電性金属箔からなり、伝送する電流値にもよるが、ケーブルの摺動性等を考慮すると、例えば、厚さtが12μm以上で、幅Wが0.3mm以上のものが配列される。電流容量が大きい場合には、例えば厚さ0.16mm、幅2.0mmの導体が使用される。平角導体11は、さらに厚く幅広のものが使用できる。この平角導体11の配列状態は、第1絶縁フィルム21と第2絶縁フィルム22によって挟まれて保持される。図示の例では4本の平角導体11を示しているが、平角導体11の本数は、2本以上であればよく、これ以上の数であってもよい。   The flat conductor 11 for signal or power supply is made of, for example, a conductive metal foil such as copper foil or tinned annealed copper foil, and depends on the current value to be transmitted. Those having a thickness t of 12 μm or more and a width W of 0.3 mm or more are arranged. When the current capacity is large, for example, a conductor having a thickness of 0.16 mm and a width of 2.0 mm is used. The flat conductor 11 can be thicker and wider. The arrangement state of the flat conductors 11 is held between the first insulating film 21 and the second insulating film 22. In the example shown in the figure, four rectangular conductors 11 are shown, but the number of the rectangular conductors 11 may be two or more, or more.

第1絶縁フィルム21、第2絶縁フィルム22は、その内面(接合面)に接着層(図示省略)を有する。第1絶縁フィルム21、第2絶縁フィルム22自体は、柔軟性に優れた樹脂材料が使用され、例えば、ポリエステル樹脂、ポリフェニレンサルファイド樹脂等の汎用性のある樹脂フィルムを用いることができる。この樹脂フィルムの厚さとしては、9μm〜50μmのものが用いられる。ポリエステル樹脂としては、ポリエチレンテレフタレート樹脂、ポリエチレンナフタレート樹脂、ポリブチレンナフタレート樹脂等の樹脂材料が挙げられる。なお、これらの樹脂フィルムのうち、電気的特性、機械的特性、コスト等の観点からは、ポリエチレンテレフタレート樹脂の使用が好ましい。   The first insulating film 21 and the second insulating film 22 have an adhesive layer (not shown) on their inner surfaces (bonding surfaces). For the first insulating film 21 and the second insulating film 22 themselves, a resin material having excellent flexibility is used. For example, a versatile resin film such as a polyester resin or a polyphenylene sulfide resin can be used. The resin film has a thickness of 9 to 50 μm. Examples of the polyester resin include resin materials such as polyethylene terephthalate resin, polyethylene naphthalate resin, and polybutylene naphthalate resin. Of these resin films, polyethylene terephthalate resin is preferably used from the viewpoints of electrical characteristics, mechanical characteristics, cost, and the like.

なお、上記の接着層は、樹脂材料からなるものが使用され、例えば、ポリエステル系樹脂やポリオレフィン系樹脂に難燃剤を添加した接着剤などが挙げられる。この接着層は、厚み10μm〜100μmで形成される。第1絶縁フィルム21と第2絶縁フィルム22とは、平角導体11を挟んで接着層を向き合わせ、加熱ローラで熱を加えながら接合することにより貼り合わされ一体化される。   In addition, what consists of resin materials is used for said adhesive layer, For example, the adhesive agent etc. which added the flame retardant to the polyester-type resin and the polyolefin-type resin are mentioned. This adhesive layer is formed with a thickness of 10 μm to 100 μm. The first insulating film 21 and the second insulating film 22 are bonded and integrated by facing the adhesive layer across the flat conductor 11 and joining them while applying heat with a heating roller.

図2(C)に示すように、平角導体11が露出した接続端部Aの平角導体11の並列面の一方の面に、耐熱性絶縁フィルム31が貼り付けられる。耐熱性絶縁フィルム31は、後述する端子を平角導体11に固着する際の熱の影響によって変形しないように、第1絶縁フィルム21、第2絶縁フィルム22よりも耐熱性が高い材料が用いられる。また、コネクタが実装される接続端部Aの箇所に強度を持たせるように、耐熱性絶縁フィルム31は、第1絶縁フィルム21や第2絶縁フィルム22よりも、ある程度腰のあるものとするために適度の硬さと厚みを有している。耐熱性絶縁フィルム31の材料としては、ポリエステル樹脂やポリイミド樹脂を用いることができる。   As shown in FIG. 2C, a heat-resistant insulating film 31 is attached to one surface of the parallel surface of the flat conductor 11 at the connection end A where the flat conductor 11 is exposed. The heat resistant insulating film 31 is made of a material having higher heat resistance than the first insulating film 21 and the second insulating film 22 so as not to be deformed by the influence of heat when fixing a terminal described later to the flat conductor 11. In addition, the heat-resistant insulating film 31 has a certain degree of stiffness compared to the first insulating film 21 and the second insulating film 22 so that the connection end portion A where the connector is mounted has strength. Have moderate hardness and thickness. As a material of the heat resistant insulating film 31, a polyester resin or a polyimide resin can be used.

さらに、本実施形態では、耐熱性絶縁フィルム31によって、平角導体11の位置を確実に位置決めし、端子部分の強度を高めるために、耐熱性絶縁フィルム31が第2絶縁フィルム22の端部を覆うように貼り付けている。耐熱性絶縁フィルム31を平角導体11や第2絶縁フィルム22に貼り付けるための接着剤(図示せず)としては、後述する端子を平角導体11に固着するために、リフローによる場合は熱硬化性接着材が用いられる。片面に接着剤を設けた耐熱性絶縁フィルム31を、FFC10の平角導体11が露出した接続端部Aと第2絶縁フィルム22の端部に向き合わせた状態で位置決めし、加熱ローラで熱を加えながら接合することにより、耐熱性絶縁フィルム31が平角導体11の並列面の一方に貼り付けられて一体化されたFFC10を得る。本発明では、平角導体に耐熱性絶縁フィルムを貼り付ける工程を貼付工程と呼ぶ。   Furthermore, in this embodiment, the heat-resistant insulating film 31 covers the end portion of the second insulating film 22 in order to reliably position the flat conductor 11 with the heat-resistant insulating film 31 and increase the strength of the terminal portion. Is pasted. As an adhesive (not shown) for attaching the heat-resistant insulating film 31 to the flat conductor 11 or the second insulating film 22, in order to fix a terminal to be described later to the flat conductor 11, it is thermosetting in the case of reflow. An adhesive is used. The heat-resistant insulating film 31 provided with an adhesive on one side is positioned facing the connection end A where the flat conductor 11 of the FFC 10 is exposed and the end of the second insulating film 22, and heat is applied by a heating roller. The FFC 10 in which the heat-resistant insulating film 31 is bonded to one side of the parallel surface of the flat conductor 11 to be integrated is obtained by bonding. In the present invention, the step of sticking the heat-resistant insulating film to the flat conductor is called a sticking step.

次に、本実施形態で用いる端子の製造工程について説明する。図3は、本発明の一実施形態に係るフレキシブルフラットケーブルの端子の製造工程を示す図である。図3(A)に示すように、端子部材40は、導電性の板状部材からなり、まず、長尺の板状部材から、連結部41と所定のピッチで設けた端子部43および端子基部42を残して打ち抜くことにより得られる。端子基部42の幅(X方向の長さ)は、平角導体11の幅(X方向の長さ)より少し細くしておくことが望ましい。これにより、端子基部42と平角導体11の間にハンダや接着剤を入れて両者を固着させる時に、端子基部42の側方にもハンダや接着剤が回り込んで両者を強固に固着することができる。次に、図3(B)、(C)で示すように、端子用板状部材の端子部43を折り曲げ加工することによって、複数のメス型の筒状端子44を形成する。複数の筒状端子44は端子基部42を介して連結部41によって、所定ピッチで一体に連結されている。筒状端子44と端子基部42の配列ピッチはFFC10の平角導体11の配列ピッチに等しい。   Next, the manufacturing process of the terminal used in this embodiment will be described. FIG. 3 is a diagram showing a manufacturing process of the terminal of the flexible flat cable according to the embodiment of the present invention. As shown in FIG. 3 (A), the terminal member 40 is made of a conductive plate-like member. First, from a long plate-like member, a terminal portion 43 provided at a predetermined pitch with a connecting portion 41 and a terminal base portion. It is obtained by punching leaving 42. It is desirable that the width (length in the X direction) of the terminal base 42 be slightly smaller than the width (length in the X direction) of the flat conductor 11. As a result, when solder or an adhesive is inserted between the terminal base 42 and the flat conductor 11 to fix them together, the solder or adhesive may also wrap around the side of the terminal base 42 and firmly fix both. it can. Next, as shown in FIGS. 3B and 3C, a plurality of female cylindrical terminals 44 are formed by bending the terminal portion 43 of the terminal plate member. The plurality of cylindrical terminals 44 are integrally connected at a predetermined pitch by a connecting portion 41 through a terminal base 42. The arrangement pitch of the cylindrical terminals 44 and the terminal base 42 is equal to the arrangement pitch of the flat conductors 11 of the FFC 10.

次に、端子部材40をFFC10に固着する工程について説明する。図4は、本発明の一実施形態に係るフレキシブルフラットケーブルの製造途中での端子固着工程を示す斜視図と断面図であり、図4(B)は、図4(A)の筒状端子44の箇所におけるXZ平面での断面図である。まず、長尺の端子部材40の連結部41を切断し、FFC10の平角導体11の本数と同じ個数の筒状端子44を含む端子部材40を切り出す。図4に示す本実施例の場合は、平角導体11の本数が4本であるため、4個の筒状端子44が連結部41によって一体に連結された状態で切り出される。   Next, the process of fixing the terminal member 40 to the FFC 10 will be described. 4A and 4B are a perspective view and a cross-sectional view showing a terminal fixing process in the process of manufacturing the flexible flat cable according to the embodiment of the present invention, and FIG. 4B is a cylindrical terminal 44 in FIG. It is sectional drawing in the XZ plane in the part. First, the connecting portion 41 of the long terminal member 40 is cut, and the terminal member 40 including the same number of cylindrical terminals 44 as the number of the flat conductors 11 of the FFC 10 is cut out. In the case of the present embodiment shown in FIG. 4, the number of the rectangular conductors 11 is four, so that the four cylindrical terminals 44 are cut out in a state of being integrally connected by the connecting portion 41.

平角導体11に端子をハンダ付けによって固着する場合は、例えば、端子部材40の平角導体11の載置面全体に予めハンダペーストを塗布しておき、端子部材40の筒状端子44、端子基部42が平角導体11のZ方向上側に位置するように位置決めした状態で、端子部材40と平角導体11とをハンダ付けする。ハンダ付けの方法としては、接続部分のみをリフローすることによって表面実装してもよく、あるいは、レーザを使用して局所的に加熱するようにしてもよい。あるいは、ハンダ付けを用いることなく、超音波溶接やスポット溶接などの溶接を用いてもよい。耐熱性絶縁フィルム31は、高い耐熱性を有しているため、ハンダ付け時や溶接時の温度によって劣化しない。   When the terminal is fixed to the flat conductor 11 by soldering, for example, a solder paste is applied in advance to the entire mounting surface of the flat conductor 11 of the terminal member 40, and the cylindrical terminal 44 and the terminal base 42 of the terminal member 40 are then applied. The terminal member 40 and the rectangular conductor 11 are soldered in a state where the terminal member 40 is positioned so as to be positioned above the rectangular conductor 11 in the Z direction. As a method of soldering, surface mounting may be performed by reflowing only the connection portion, or local heating may be performed using a laser. Alternatively, welding such as ultrasonic welding or spot welding may be used without using soldering. Since the heat-resistant insulating film 31 has high heat resistance, it does not deteriorate due to the temperature at the time of soldering or welding.

次に、接続端部Aの平角導体11の並列面(XY平面)の両面が、耐熱性絶縁フィルム31と連結部41によって連結された端子部材40とによって一体になっている状態から、個々の端子を分離する。図5は、本発明の一実施形態に係るフレキシブルフラットケーブルの製造途中での端子分離工程を示す斜視図と断面図であり、図5(B)は、図5(A)の筒状端子44の箇所におけるXZ平面での断面図である。図4に示すFFC10の接続端部Aから、平角導体11間に位置する耐熱性絶縁フィルム31と端子部材40の連結部41を打ち抜き除去する。これにより、図5に示すように、個々の各平角導体11の一方の面に耐熱性絶縁フィルム31が貼り付けられ、他方の面に筒状端子44と端子基部42が固着されたFFC10が得られる。個々の端子は分離して導体ごとに独立した回路となる。   Next, from the state in which both surfaces of the parallel surface (XY plane) of the flat conductor 11 of the connection end A are integrated by the heat-resistant insulating film 31 and the terminal member 40 connected by the connecting portion 41, Separate the terminals. 5A and 5B are a perspective view and a cross-sectional view showing a terminal separation process in the middle of manufacturing the flexible flat cable according to the embodiment of the present invention, and FIG. 5B is a cylindrical terminal 44 in FIG. It is sectional drawing in the XZ plane in the part. The connecting portion 41 between the heat-resistant insulating film 31 and the terminal member 40 located between the flat conductors 11 is punched and removed from the connecting end A of the FFC 10 shown in FIG. As a result, as shown in FIG. 5, the FFC 10 is obtained in which the heat-resistant insulating film 31 is attached to one surface of each individual flat conductor 11 and the cylindrical terminal 44 and the terminal base 42 are fixed to the other surface. It is done. The individual terminals are separated to form an independent circuit for each conductor.

図6は、本発明の一実施形態に係るフレキシブルフラットケーブルのコネクタハウジングの斜視図である。コネクタハウジング50は絶縁性の合成樹脂からなり、本実施形態では箱型に形成されている。コネクタハウジング50の内部には、複数の端子収納部52が形成されており、端子収納部52間には各端子収納部52を隔てる隔壁51が設けられている。また、コネクタハウジング50の外表面には、他方のコネクタと接続した際に外れるのを防ぐためのロック部材53が設けられている。端子収納部52はY軸方向に貫通しており、図6に示すY軸方向反対側から図5に示すFFC10の接続端部に形成した端子が挿入されて、図1に示すコネクタ付きFFC1を得る。本発明では、端子をコネクタハウジングに挿入する工程を端子挿入工程と呼ぶ。   FIG. 6 is a perspective view of the connector housing of the flexible flat cable according to the embodiment of the present invention. The connector housing 50 is made of an insulating synthetic resin and is formed in a box shape in the present embodiment. A plurality of terminal storage portions 52 are formed inside the connector housing 50, and partition walls 51 that separate the terminal storage portions 52 are provided between the terminal storage portions 52. Further, a lock member 53 is provided on the outer surface of the connector housing 50 to prevent the connector housing 50 from coming off when connected to the other connector. The terminal accommodating portion 52 penetrates in the Y-axis direction, and a terminal formed at the connection end portion of the FFC 10 shown in FIG. 5 is inserted from the opposite side of the Y-axis direction shown in FIG. 6 to connect the FFC 1 with connector shown in FIG. obtain. In the present invention, the process of inserting the terminal into the connector housing is called a terminal insertion process.

コネクタハウジング50の端子収納部52の長さ(Y軸方向の長さ)は、FFC10の接続端部Aの長さにほぼ等しく形成され、隔壁51の厚み(X軸方向の長さ)は、端子分離工程で切り取った耐熱性絶縁フィルム31および端子部材40の連結部41の幅(X軸方向の長さ)にほぼ等しいか僅かに大きく形成される。このため、コネクタハウジング50の端子収納部52にFFC10の端子を挿入することによって、FFC10はコネクタハウジング50に対して十分な強度で固定される。コネクタハウジング50に、端子を挿入する工程は、端子分離工程で切り取った耐熱性絶縁フィルム31および連結部41の箇所に、隔壁51を差し込む工程であるともいえる。   The length (the length in the Y-axis direction) of the terminal housing portion 52 of the connector housing 50 is formed substantially equal to the length of the connection end A of the FFC 10, and the thickness of the partition wall 51 (the length in the X-axis direction) is The heat-resistant insulating film 31 cut out in the terminal separation step and the width (length in the X-axis direction) of the connecting portion 41 of the terminal member 40 are formed to be approximately equal to or slightly larger. For this reason, the FFC 10 is fixed to the connector housing 50 with sufficient strength by inserting the terminals of the FFC 10 into the terminal housing portion 52 of the connector housing 50. It can be said that the step of inserting the terminal into the connector housing 50 is a step of inserting the partition wall 51 into the location of the heat-resistant insulating film 31 and the connecting portion 41 cut out in the terminal separation step.

図7に示すように、コネクタハウジング50のFFC10側の端面54には、FFC10を差し込むための開口部55が開けられている。この開口部55からFFC10の接続端部に形成した端子を挿入し、さらに、封止部材60を嵌める。封止部材60はFFC10とは第1絶縁フィルム21(または第2絶縁フィルム22)と接触する。コネクタハウジング50のFFC10側の端面54の縁では封止部材60によりコネクタハウジング50がFFC10に固定される。コネクタハウジング50がFFC10に強固に固定されるので好ましい。封止部材60は開口部55に嵌入されればよいが、封止部材60がコネクタハウジング50やFFC10に接着されてもよい。なお、図7に示した封止部材60は、FFC10の幅方向の側面にまで延伸した部分を有しているが、この延伸部分はなくてもよい。   As shown in FIG. 7, an opening 55 for inserting the FFC 10 is opened on the end face 54 of the connector housing 50 on the FFC 10 side. A terminal formed at the connection end portion of the FFC 10 is inserted from the opening 55, and the sealing member 60 is further fitted. The sealing member 60 contacts the first insulating film 21 (or the second insulating film 22) with the FFC 10. The connector housing 50 is fixed to the FFC 10 by the sealing member 60 at the edge of the end surface 54 on the FFC 10 side of the connector housing 50. The connector housing 50 is preferable because it is firmly fixed to the FFC 10. The sealing member 60 may be fitted into the opening 55, but the sealing member 60 may be bonded to the connector housing 50 or the FFC 10. In addition, although the sealing member 60 shown in FIG. 7 has the part extended | stretched to the side surface of the width direction of FFC10, this extending | stretching part does not need to be.

本実施形態では、平角導体11の接続端部Aの先端(Y軸方向の先端)と筒状端子44の先端(Y軸方向の先端)とが同じ位置にあるため、図1に示すコネクタ付きFFC1の先端部には、平角導体11と耐熱性絶縁フィルム31が露出しているが、平角導体11の接続端部Aの先端よりも筒状端子44全体が突出するようにしてもよい。この場合、コネクタハウジング50の端子収納部52のY軸方向端面側における内面形状を筒状端子44の外形と同じ形状にしておくことで、コネクタ付きFFC1の先端部からは、筒状端子44のみが露出することになる。   In this embodiment, since the tip of the connecting end A of the flat conductor 11 (tip in the Y-axis direction) and the tip of the cylindrical terminal 44 (tip in the Y-axis direction) are at the same position, the connector shown in FIG. Although the flat conductor 11 and the heat-resistant insulating film 31 are exposed at the tip of the FFC 1, the entire cylindrical terminal 44 may protrude from the tip of the connection end A of the flat conductor 11. In this case, by setting the inner surface shape of the terminal housing portion 52 of the connector housing 50 on the end surface side in the Y-axis direction to the same shape as the outer shape of the cylindrical terminal 44, only the cylindrical terminal 44 is seen from the tip of the FFC 1 with a connector. Will be exposed.

以上、本発明の実施形態として、主に平角導体を有するフレキシブルフラットケーブルについて説明したが、本発明は、丸線導体を用いたフレキシブルフラットケーブルについても適用できる。図8は、本発明の他の実施形態に係るフレキシブルフラットケーブルの製造途中での端子固着工程を示す斜視図と断面図であり、平角導体を用いた場合を示す図4に対応している。図8(B)は、図8(A)に示す連結部41’の箇所(B−B)におけるXZ平面に平行な断面図である。   As mentioned above, although the flexible flat cable which has a flat rectangular conductor was mainly demonstrated as embodiment of this invention, this invention is applicable also to the flexible flat cable using a round wire conductor. FIGS. 8A and 8B are a perspective view and a cross-sectional view showing a terminal fixing process in the course of manufacturing a flexible flat cable according to another embodiment of the present invention, and correspond to FIG. 4 showing a case where a rectangular conductor is used. FIG. 8B is a cross-sectional view parallel to the XZ plane at the location (BB) of the connecting portion 41 ′ shown in FIG.

導体に丸線導体11’を使用した場合は、図8に示すように、接続端部の丸線導体11’の並列面の一方の面に耐熱性絶縁フィルム31を貼り合わせ、他方の面に端子部材40’を固着する。この場合、端子部材40’の連結部41’の端子基部42’に繋がる部分を丸線導体11’の外形に合わせて曲面状の凹部とし、連結部41’を丸線導体11’の上に載せて各丸棒導体11’と端子部材40’とを例えばハンダ付けする。その後に丸棒導体11’間の連結部41’ および耐熱性絶縁フィルム31の一部を切除して個々の丸線導体11’と端子とを分離独立させる。図8に示す実施形態では、端子基部42’の先端に設けた筒状端子44’は、丸線導体11’の先端および耐熱性絶縁フィルム31のY方向端部よりも突出している。   When a round wire conductor 11 ′ is used as the conductor, as shown in FIG. 8, a heat-resistant insulating film 31 is bonded to one side of the parallel surface of the round wire conductor 11 ′ at the connection end, and the other side is attached. The terminal member 40 ′ is fixed. In this case, a portion connected to the terminal base portion 42 ′ of the connecting portion 41 ′ of the terminal member 40 ′ is formed into a curved concave portion in accordance with the outer shape of the round wire conductor 11 ′, and the connecting portion 41 ′ is placed on the round wire conductor 11 ′. For example, each round bar conductor 11 ′ and the terminal member 40 ′ are soldered. After that, the connecting portion 41 ′ between the round bar conductors 11 ′ and a part of the heat-resistant insulating film 31 are cut away so that the individual round wire conductors 11 ′ and the terminals are separated and independent. In the embodiment shown in FIG. 8, the cylindrical terminal 44 ′ provided at the tip of the terminal base 42 ′ protrudes from the tip of the round wire conductor 11 ′ and the end in the Y direction of the heat resistant insulating film 31.

上記の実施形態では、平角導体11あるいは丸線導体11’に固着する端子として、メス(レセプタクル)型のものを例に説明したが、オス(プラグ)型のものであってもよい。さらに、端子をコネクタハウジング50に固定する方法としては、接着、嵌合などの種々の方法を用いることができる。   In the above embodiment, the female (receptacle) type terminal is described as an example of the terminal fixed to the flat conductor 11 or the round wire conductor 11 ′. However, a male (plug) type terminal may be used. Furthermore, as a method of fixing the terminal to the connector housing 50, various methods such as adhesion and fitting can be used.

1…コネクタ付きフレキシブルフラットケーブル(FFC)、10…フレキシブルフラットケーブル(FFC)、11…平角導体、11’…丸線導体、21…第1絶縁フィルム、22…第2絶縁フィルム、31…耐熱性絶縁フィルム、40,40’…端子部材、41,41’…連結部、42,42’…端子基部、43…端子部、44,44’…筒状端子、50…コネクタハウジング、51…隔壁、52…端子収納部、53…ロック部材、54…端面、55…開口部、60…封止部材。
DESCRIPTION OF SYMBOLS 1 ... Flexible flat cable (FFC) with a connector, 10 ... Flexible flat cable (FFC), 11 ... Flat conductor, 11 '... Round wire conductor, 21 ... 1st insulating film, 22 ... 2nd insulating film, 31 ... Heat resistance Insulating film, 40, 40 '... terminal member, 41, 41' ... connecting portion, 42, 42 '... terminal base, 43 ... terminal portion, 44, 44' ... cylindrical terminal, 50 ... connector housing, 51 ... partition wall, 52... Terminal housing portion, 53... Lock member, 54... End face, 55.

Claims (8)

コネクタを備えたフレキシブルフラットケーブルであって、
接続端部以外は複数本並列された導体の並列面の両面に絶縁フィルムが貼り合わされおり、
前記接続端部における前記導体には、前記並列面の一方の面に前記絶縁フィルムよりも耐熱性の高い耐熱性絶縁フィルムが貼り合わされるとともに、前記並列面の他方の面に端子が固着されており、
複数の前記端子は、コネクタハウジングに挿入されているフレキシブルフラットケーブル。
A flexible flat cable with a connector,
Except for the connection end, an insulating film is bonded to both sides of the parallel surface of a plurality of conductors arranged in parallel,
A heat-resistant insulating film having a higher heat resistance than the insulating film is bonded to one surface of the parallel surface, and a terminal is fixed to the other surface of the parallel surface. And
The plurality of terminals are flexible flat cables inserted into a connector housing.
前記コネクタハウジングの前記フレキシブルフラットケーブルが差し込まれる開口部に、封止部材が差し込まれて、前記コネクタハウジングと前記フレキシブルフラットケーブルが固定されている請求項1に記載のフレキシブルフラットケーブル。   The flexible flat cable according to claim 1, wherein a sealing member is inserted into an opening of the connector housing into which the flexible flat cable is inserted, and the connector housing and the flexible flat cable are fixed. コネクタを備えたフレキシブルフラットケーブルの製造方法であって、
導体を複数本並列し、並列面の両面に絶縁フィルムを貼り合わせて、接続端部となる部分の前記導体を露出させる露出工程、
前記接続端部となる部分の露出した前記導体の並列面の一方の面に、前記絶縁フィルムよりも耐熱性の高い耐熱性絶縁フィルムを貼り付ける貼付工程、
端子を前記導体の並列面の他方の面に固着する端子固着工程、
前記端子をコネクタハウジングに挿入する端子挿入工程、
を有するフレキシブルフラットケーブルの製造方法。
A method of manufacturing a flexible flat cable having a connector,
An exposure process in which a plurality of conductors are juxtaposed, an insulating film is bonded to both sides of the parallel surface, and the conductor in a portion that becomes a connection end is exposed,
A sticking step of attaching a heat-resistant insulating film having a higher heat resistance than the insulating film to one surface of the parallel surfaces of the exposed conductors of the connection end portion,
A terminal fixing step of fixing the terminal to the other side of the parallel surface of the conductor;
A terminal insertion step of inserting the terminal into the connector housing;
The manufacturing method of the flexible flat cable which has this.
前記露出工程は、前記導体の並列面の接続端部を除く部分に前記絶縁フィルムを貼る工程である請求項3に記載のフレキシブルフラットケーブルの製造方法。   The said exposure process is a manufacturing method of the flexible flat cable of Claim 3 which is a process of sticking the said insulating film on the part except the connection edge part of the parallel surface of the said conductor. 前記露出工程は、前記導体の並列面の両面全体に前記絶縁フィルムを貼り合わせた後、前記接続端部となる部分の前記絶縁フィルムを除去する工程である請求項3に記載のフレキシブルフラットケーブルの製造方法。   4. The flexible flat cable according to claim 3, wherein the exposing step is a step of removing the insulating film in a portion to be the connection end portion after the insulating film is bonded to both sides of the parallel surface of the conductor. Production method. 前記端子は連結部によって連結されており、前記端子固着工程は、全ての前記端子を前記連結部とともに同時に前記導体の並列面の他方の面に固着する工程である請求項3から5のいずれか1に記載のフレキシブルフラットケーブルの製造方法。   The said terminal is connected by the connection part, The said terminal adhering process is a process of adhering all the said terminals to the other surface of the parallel surface of the said conductor simultaneously with the said connecting part. A manufacturing method of the flexible flat cable according to 1. 前記貼付工程は、全ての前記導体の並列面の一方の面に、共通して1枚の前記耐熱性絶縁フィルムを貼り合わせる工程であり、前記端子固着工程の後で、前記端子間の前記耐熱性絶縁フィルムおよび前記連結部を切り取る端子分離工程を有する請求項6に記載のフレキシブルフラットケーブルの製造方法。   The affixing step is a step of affixing one heat-resistant insulating film in common to one side of the parallel surfaces of all the conductors, and after the terminal adhering step, the heat-resistance between the terminals The manufacturing method of the flexible flat cable of Claim 6 which has a terminal isolation | separation process which cuts off a conductive insulating film and the said connection part. 前記コネクタハウジングは端子収納部間に前記端子間を隔てる隔壁を有し、前記端子挿入工程は、前記端子分離工程で前記耐熱性絶縁フィルムおよび前記連結部を切り取った箇所に、前記隔壁を差し込む工程である請求項7に記載のフレキシブルフラットケーブルの製造方法。
The connector housing includes a partition that separates the terminals between terminal accommodating portions, and the terminal insertion step includes a step of inserting the partition into the location where the heat-resistant insulating film and the connecting portion are cut off in the terminal separation step. The method for producing a flexible flat cable according to claim 7.
JP2017116198A 2017-06-13 2017-06-13 Flexible flat cable and manufacturing method therefor Pending JP2019003775A (en)

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