JP2017039630A - Porous carbon material and manufacturing method therefor - Google Patents
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- 239000003575 carbonaceous material Substances 0.000 title claims abstract description 86
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims abstract description 42
- 239000003054 catalyst Substances 0.000 claims abstract description 40
- 229910052751 metal Inorganic materials 0.000 claims abstract description 34
- 239000002184 metal Substances 0.000 claims abstract description 34
- 239000000446 fuel Substances 0.000 claims abstract description 30
- 229910052757 nitrogen Inorganic materials 0.000 claims abstract description 22
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims abstract description 18
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 18
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 18
- 239000001301 oxygen Substances 0.000 claims abstract description 18
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 17
- 239000010949 copper Substances 0.000 claims abstract description 10
- 125000004433 nitrogen atom Chemical group N* 0.000 claims abstract description 10
- 229910017052 cobalt Inorganic materials 0.000 claims abstract description 9
- 239000010941 cobalt Substances 0.000 claims abstract description 9
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims abstract description 9
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 8
- 239000011575 calcium Substances 0.000 claims abstract description 8
- 229910052802 copper Inorganic materials 0.000 claims abstract description 8
- 239000011777 magnesium Substances 0.000 claims abstract description 8
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 8
- 239000011734 sodium Substances 0.000 claims abstract description 8
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims abstract description 7
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims abstract description 7
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 claims abstract description 7
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims abstract description 7
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 claims abstract description 7
- 229910052791 calcium Inorganic materials 0.000 claims abstract description 7
- 229910052742 iron Inorganic materials 0.000 claims abstract description 7
- 229910052744 lithium Inorganic materials 0.000 claims abstract description 7
- 229910052749 magnesium Inorganic materials 0.000 claims abstract description 7
- 229910052700 potassium Inorganic materials 0.000 claims abstract description 7
- 239000011591 potassium Substances 0.000 claims abstract description 7
- 229910052708 sodium Inorganic materials 0.000 claims abstract description 7
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims abstract description 6
- 239000011701 zinc Substances 0.000 claims abstract description 6
- 229910052725 zinc Inorganic materials 0.000 claims abstract description 6
- 125000004429 atom Chemical group 0.000 claims abstract description 5
- 125000004432 carbon atom Chemical group C* 0.000 claims abstract description 3
- 239000002243 precursor Substances 0.000 claims description 32
- 229920000642 polymer Polymers 0.000 claims description 24
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 21
- 239000002994 raw material Substances 0.000 claims description 21
- 229910052799 carbon Inorganic materials 0.000 claims description 18
- -1 aromatic ring compound Chemical class 0.000 claims description 17
- 238000010304 firing Methods 0.000 claims description 14
- 239000007772 electrode material Substances 0.000 claims description 13
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 claims description 13
- 150000002736 metal compounds Chemical class 0.000 claims description 12
- 238000000034 method Methods 0.000 claims description 10
- 239000000203 mixture Substances 0.000 claims description 10
- 239000007784 solid electrolyte Substances 0.000 claims description 10
- JFDZBHWFFUWGJE-UHFFFAOYSA-N benzonitrile Chemical compound N#CC1=CC=CC=C1 JFDZBHWFFUWGJE-UHFFFAOYSA-N 0.000 claims description 9
- PAYRUJLWNCNPSJ-UHFFFAOYSA-N Aniline Chemical compound NC1=CC=CC=C1 PAYRUJLWNCNPSJ-UHFFFAOYSA-N 0.000 claims description 8
- 238000003860 storage Methods 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 6
- 239000012298 atmosphere Substances 0.000 claims description 5
- 239000011261 inert gas Substances 0.000 claims description 5
- 239000003792 electrolyte Substances 0.000 claims description 4
- 150000002500 ions Chemical class 0.000 claims description 4
- 239000004020 conductor Substances 0.000 claims description 3
- 150000002391 heterocyclic compounds Chemical class 0.000 claims description 3
- 230000009467 reduction Effects 0.000 claims description 3
- 230000010757 Reduction Activity Effects 0.000 abstract description 10
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 15
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 9
- 229920000767 polyaniline Polymers 0.000 description 9
- 239000003990 capacitor Substances 0.000 description 8
- WOSISLOTWLGNKT-UHFFFAOYSA-L iron(2+);dichloride;hexahydrate Chemical compound O.O.O.O.O.O.Cl[Fe]Cl WOSISLOTWLGNKT-UHFFFAOYSA-L 0.000 description 8
- 239000012299 nitrogen atmosphere Substances 0.000 description 7
- 229910052697 platinum Inorganic materials 0.000 description 7
- 238000010586 diagram Methods 0.000 description 6
- 239000007789 gas Substances 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 239000003273 ketjen black Substances 0.000 description 5
- 239000005518 polymer electrolyte Substances 0.000 description 5
- 239000000243 solution Substances 0.000 description 5
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 238000009792 diffusion process Methods 0.000 description 4
- 238000000921 elemental analysis Methods 0.000 description 4
- 238000006722 reduction reaction Methods 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 239000008151 electrolyte solution Substances 0.000 description 3
- 239000011148 porous material Substances 0.000 description 3
- 238000010248 power generation Methods 0.000 description 3
- 238000001179 sorption measurement Methods 0.000 description 3
- JYEUMXHLPRZUAT-UHFFFAOYSA-N 1,2,3-triazine Chemical compound C1=CN=NN=C1 JYEUMXHLPRZUAT-UHFFFAOYSA-N 0.000 description 2
- KDCGOANMDULRCW-UHFFFAOYSA-N 7H-purine Chemical compound N1=CNC2=NC=NC2=C1 KDCGOANMDULRCW-UHFFFAOYSA-N 0.000 description 2
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 2
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 2
- KAESVJOAVNADME-UHFFFAOYSA-N Pyrrole Chemical compound C=1C=CNC=1 KAESVJOAVNADME-UHFFFAOYSA-N 0.000 description 2
- SMWDFEZZVXVKRB-UHFFFAOYSA-N Quinoline Chemical compound N1=CC=CC2=CC=CC=C21 SMWDFEZZVXVKRB-UHFFFAOYSA-N 0.000 description 2
- 238000004833 X-ray photoelectron spectroscopy Methods 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 230000003197 catalytic effect Effects 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 239000012153 distilled water Substances 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 239000007800 oxidant agent Substances 0.000 description 2
- 230000001590 oxidative effect Effects 0.000 description 2
- VLTRZXGMWDSKGL-UHFFFAOYSA-N perchloric acid Chemical compound OCl(=O)(=O)=O VLTRZXGMWDSKGL-UHFFFAOYSA-N 0.000 description 2
- 239000002798 polar solvent Substances 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- JBQYATWDVHIOAR-UHFFFAOYSA-N tellanylidenegermanium Chemical compound [Te]=[Ge] JBQYATWDVHIOAR-UHFFFAOYSA-N 0.000 description 2
- 229910052723 transition metal Inorganic materials 0.000 description 2
- 150000003624 transition metals Chemical class 0.000 description 2
- NWUYHJFMYQTDRP-UHFFFAOYSA-N 1,2-bis(ethenyl)benzene;1-ethenyl-2-ethylbenzene;styrene Chemical compound C=CC1=CC=CC=C1.CCC1=CC=CC=C1C=C.C=CC1=CC=CC=C1C=C NWUYHJFMYQTDRP-UHFFFAOYSA-N 0.000 description 1
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 1
- 238000004438 BET method Methods 0.000 description 1
- 102000004190 Enzymes Human genes 0.000 description 1
- 108090000790 Enzymes Proteins 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 description 1
- 229920000557 Nafion® Polymers 0.000 description 1
- 241000282320 Panthera leo Species 0.000 description 1
- WTKZEGDFNFYCGP-UHFFFAOYSA-N Pyrazole Chemical class C=1C=NNC=1 WTKZEGDFNFYCGP-UHFFFAOYSA-N 0.000 description 1
- DGEZNRSVGBDHLK-UHFFFAOYSA-N [1,10]phenanthroline Chemical compound C1=CN=C2C3=NC=CC=C3C=CC2=C1 DGEZNRSVGBDHLK-UHFFFAOYSA-N 0.000 description 1
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 1
- 150000001342 alkaline earth metals Chemical class 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 125000003277 amino group Chemical group 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- 125000002029 aromatic hydrocarbon group Chemical group 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 238000004380 ashing Methods 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000005587 bubbling Effects 0.000 description 1
- 238000001354 calcination Methods 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 239000002041 carbon nanotube Substances 0.000 description 1
- 229910021393 carbon nanotube Inorganic materials 0.000 description 1
- 238000003763 carbonization Methods 0.000 description 1
- 239000003729 cation exchange resin Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 229920001940 conductive polymer Polymers 0.000 description 1
- 238000002484 cyclic voltammetry Methods 0.000 description 1
- 150000004891 diazines Chemical class 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000002737 fuel gas Substances 0.000 description 1
- 229910021389 graphene Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 125000005842 heteroatom Chemical group 0.000 description 1
- 125000004435 hydrogen atom Chemical class [H]* 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000005342 ion exchange Methods 0.000 description 1
- 229910001416 lithium ion Inorganic materials 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 229910001510 metal chloride Inorganic materials 0.000 description 1
- 229910001960 metal nitrate Inorganic materials 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 125000001624 naphthyl group Chemical group 0.000 description 1
- 239000007773 negative electrode material Substances 0.000 description 1
- 125000000449 nitro group Chemical group [O-][N+](*)=O 0.000 description 1
- 229910000510 noble metal Inorganic materials 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 1
- 239000012495 reaction gas Substances 0.000 description 1
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- 238000005211 surface analysis Methods 0.000 description 1
- 150000003918 triazines Chemical class 0.000 description 1
- 150000003852 triazoles Chemical class 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/30—Hydrogen technology
- Y02E60/50—Fuel cells
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- Carbon And Carbon Compounds (AREA)
- Catalysts (AREA)
- Inert Electrodes (AREA)
- Fuel Cell (AREA)
Abstract
Description
本発明は、多孔質炭素材料及びその製造方法に関する。 The present invention relates to a porous carbon material and a method for producing the same.
燃料電池は高効率で、環境調和型電源として注目を集めている。しかしながら、燃料電池はその電極材料に、資源量が乏しく高価な白金及び白金を含む合金材料が使用されており、普及への大きな足枷の1つとなっている。 Fuel cells are attracting attention as environmentally friendly power sources with high efficiency. However, fuel cells use platinum and an alloy material containing platinum, which are scarce and have a small amount of resources, and are one of the major obstacles to popularization.
特にカソード側は酸素還元反応を促進させるために多くの白金を必要とし、白金等の高価な貴金属を使用しない電極触媒が求められている。そのため、世界中で白金代替触媒の開発が活発に進められている。しかしながら、未だ発電性能、耐久性は十分でなく、実用化には至っていない。 In particular, the cathode side requires a large amount of platinum to promote the oxygen reduction reaction, and an electrode catalyst that does not use expensive noble metals such as platinum is required. Therefore, the development of platinum alternative catalysts is being actively promoted around the world. However, the power generation performance and durability are still not sufficient and have not been put into practical use.
特許文献1では、窒素と金属を含む炭素触媒が記載されている。高い酸素還元活性を得るために、異なる結合エネルギーを有する窒素原子の比が検討されている。 In patent document 1, the carbon catalyst containing nitrogen and a metal is described. In order to obtain high oxygen reduction activity, the ratio of nitrogen atoms having different binding energies has been studied.
非特許文献1〜3は、カーボン材料共存下でアニリンを重合して前駆体を製造している。得られた前駆体を焼成しカーボン材料の表面に触媒層を形成しているが、重合物及び焼成物がカーボン材料の細孔を埋めてしまい、原料のカーボン材料よりもしばしば比表面積が小さくなっている。 Non-Patent Documents 1 to 3 produce a precursor by polymerizing aniline in the presence of a carbon material. The obtained precursor is calcined to form a catalyst layer on the surface of the carbon material. However, the polymer and the calcined material fill the pores of the carbon material, and the specific surface area is often smaller than the raw carbon material. ing.
本発明の目的は、燃料電池触媒として使用可能な高い酸素還元活性を有する多孔質炭素材料、その製造方法並びにそれを用いた触媒及び電極を提供することにある。 An object of the present invention is to provide a porous carbon material having high oxygen reduction activity that can be used as a fuel cell catalyst, a production method thereof, and a catalyst and an electrode using the same.
本発明者らは、多孔質炭素材料の前駆体中の金属比率や焼成条件を変えることにより、比表面積を調整できることを見い出し、さらに比表面積を大きくすることにより、材料内部まで有効に活用した高い触媒活性を得られることを見い出した。本発明はこれら知見に基づき完成した。 The present inventors have found that the specific surface area can be adjusted by changing the metal ratio in the precursor of the porous carbon material and the firing conditions, and further increasing the specific surface area to effectively utilize the interior of the material. It has been found that catalytic activity can be obtained. The present invention has been completed based on these findings.
本発明によれば、以下の多孔質炭素材料等が提供される。
1.窒素並びに、
鉄、コバルト、ニッケル、銅、亜鉛、リチウム、ナトリウム、カリウム、マグネシウム及びカルシウムから選択される少なくとも1つの金属を含み、
比表面積が450m2/g以上の多孔質炭素材料であって、
全炭素原子に対する全窒素原子のN/C比が、0.020〜0.200であり、全窒素原子に対する全金属原子の金属/N比が、0.02〜2.00である多孔質炭素材料。
2.不活性ガス雰囲気下において、500℃〜1500℃の条件下で焼成することによって得られる1に記載の多孔質炭素材料。
3.原料として、(1)含窒素基を含む芳香族環化合物又は含窒素ヘテロ環化合物の重合体と、(2)鉄、コバルト、ニッケル、銅、亜鉛、リチウム、ナトリウム、カリウム、マグネシウム及びカルシウムから選択される少なくとも1つの金属を含む金属化合物を用いて、前駆体を作製し、
前記前駆体を焼成する
1記載の多孔質炭素材料の製造方法。
4.原料として、さらに(3)炭素原料を用いて、前記前駆体を作製する3に記載の製造方法。
5.前記(3)炭素原料と前記(1)重合体の合計のうち、前記(1)重合体の質量比率が50質量%以上である4に記載の製造方法。
6.前記含窒素基を含む芳香族環化合物が、ベンゾニトリル及びその誘導体、並びにアニリン及びその誘導体から選択される少なくとも1種である3〜5のいずれかに記載の製造方法。
7.前記含窒素ヘテロ環化合物が、含窒素複素単環化合物及び含窒素縮合複素環化合物から選択される少なくとも1種である3〜6のいずれかに記載の製造方法。
8.前記(2)金属化合物の質量比率が、前記(1)重合体の質量比率より多い3〜7のいずれかに記載の製造方法。
9.前記前駆体を不活性ガス雰囲気下において500℃〜1500℃で焼成する3〜8のいずれかに記載の製造方法。
10.1又は2に記載の多孔質炭素材料からなる酸素還元用又は燃料電池用触媒。
11.1又は2に記載の多孔質炭素材料を含む電極材料。
12.1又は2に記載の多孔質炭素材料と、導電性カーボン材料とを含む混合物。
13.1又は2に記載の多孔質炭素材料とイオン伝導性材料とを含む混合物。
14.12又は13に記載の混合物から得られる成形体。
15.固体電解質と、前記固体電解質を挟んで対向配置された電極とを含み、前記電極の少なくとも一方に、1又は2に記載の多孔質炭素材料を有する燃料電池。
16.固体電解質と、前記固体電解質を挟んで対向配置された電極とを含み、前記電極の少なくとも一方に、1又は2に記載の多孔質炭素材料を有する発電機器。
17.電極材と、電解質とを含み、前記電極材が、1又は2に記載の多孔質炭素材料を含む蓄電装置。
According to the present invention, the following porous carbon materials and the like are provided.
1. Nitrogen and
Including at least one metal selected from iron, cobalt, nickel, copper, zinc, lithium, sodium, potassium, magnesium and calcium;
A porous carbon material having a specific surface area of 450 m 2 / g or more,
Porous carbon in which the N / C ratio of all nitrogen atoms to all carbon atoms is 0.020 to 0.200, and the metal / N ratio of all metal atoms to all nitrogen atoms is 0.02 to 2.00 material.
2. 2. The porous carbon material according to 1, obtained by firing under conditions of 500 ° C. to 1500 ° C. in an inert gas atmosphere.
3. The raw material is selected from (1) a polymer of an aromatic ring compound or nitrogen-containing heterocyclic compound containing a nitrogen-containing group, and (2) iron, cobalt, nickel, copper, zinc, lithium, sodium, potassium, magnesium and calcium. Using a metal compound comprising at least one metal to be prepared,
2. The method for producing a porous carbon material according to 1, wherein the precursor is fired.
4). 4. The production method according to 3, wherein the precursor is further produced by using (3) a carbon raw material as a raw material.
5). 5. The production method according to 4, wherein the mass ratio of the (1) polymer is 50% by mass or more in the total of the (3) carbon raw material and the (1) polymer.
6). The manufacturing method in any one of 3-5 whose aromatic ring compound containing the said nitrogen-containing group is at least 1 sort (s) selected from benzonitrile and its derivative (s), and aniline and its derivative (s).
7). The production method according to any one of 3 to 6, wherein the nitrogen-containing heterocyclic compound is at least one selected from a nitrogen-containing heterocyclic monocyclic compound and a nitrogen-containing condensed heterocyclic compound.
8). The production method according to any one of 3 to 7, wherein the mass ratio of the (2) metal compound is larger than the mass ratio of the (1) polymer.
9. The manufacturing method in any one of 3-8 which bakes the said precursor at 500 to 1500 degreeC in inert gas atmosphere.
10. A catalyst for oxygen reduction or fuel cell comprising the porous carbon material according to 10.1 or 2.
11. An electrode material comprising the porous carbon material described in 2 or 1.
A mixture comprising the porous carbon material according to 12.1 or 2 and a conductive carbon material.
13. A mixture comprising the porous carbon material according to 1 or 2 and an ion conductive material.
14. A molded body obtained from the mixture according to 12 or 13.
15. A fuel cell comprising: a solid electrolyte; and an electrode disposed opposite to the solid electrolyte, the porous carbon material according to 1 or 2 being provided on at least one of the electrodes.
16. A power generator including a solid electrolyte and electrodes arranged to face each other with the solid electrolyte interposed therebetween, and having the porous carbon material according to 1 or 2 on at least one of the electrodes.
17. A power storage device including an electrode material and an electrolyte, wherein the electrode material includes the porous carbon material according to 1 or 2.
本発明によれば、燃料電池触媒として使用可能な高い酸素還元活性を有する多孔質炭素材料、その製造方法並びにそれを用いた触媒及び電極を提供できる。 ADVANTAGE OF THE INVENTION According to this invention, the porous carbon material which has high oxygen reduction activity which can be used as a fuel cell catalyst, its manufacturing method, a catalyst using the same, and an electrode can be provided.
本発明の多孔質炭素材料は、炭素中に、窒素と金属を含み、比表面積が450m2/g以上である。金属としては、鉄(Fe)、コバルト(Co)、ニッケル(Ni)、銅(Cu)、亜鉛(Zn)等の遷移金属、リチウム(Li)、ナトリウム(Na)、カリウム(K)等のアルカリ金属、マグネシウム(Mg)、カルシウム(Ca)等のアルカリ土類金属を用いることができる。具体的には、鉄、コバルト、ニッケル、銅、亜鉛、リチウム、ナトリウム、カリウム、マグネシウム及びカルシウムから選択される少なくとも1つの金属を含む。
金属種は窒素及び酸素との親和性を有する遷移金属が好ましいため、鉄(Fe)、コバルト(Co)、ニッケル(Ni)、銅(Cu)、亜鉛(Zn)を1種以上含むことが好ましい。
特に鉄(Fe)やコバルト(Co)は生体酵素にも含まれ、酸素還元反応を触媒することが知られており、これらのうちどちらかを用いることが好ましい。
The porous carbon material of the present invention contains nitrogen and metal in carbon and has a specific surface area of 450 m 2 / g or more. Examples of metals include transition metals such as iron (Fe), cobalt (Co), nickel (Ni), copper (Cu), and zinc (Zn), and alkalis such as lithium (Li), sodium (Na), and potassium (K). An alkaline earth metal such as metal, magnesium (Mg), calcium (Ca), or the like can be used. Specifically, at least one metal selected from iron, cobalt, nickel, copper, zinc, lithium, sodium, potassium, magnesium and calcium is included.
Since the metal species is preferably a transition metal having an affinity for nitrogen and oxygen, it is preferable to include one or more of iron (Fe), cobalt (Co), nickel (Ni), copper (Cu), and zinc (Zn). .
In particular, iron (Fe) and cobalt (Co) are also included in biological enzymes and are known to catalyze the oxygen reduction reaction, and it is preferable to use one of these.
金属を活性化させるためには窒素と金属とが配位していることが好ましい。従って、窒素量が多いほど、活性の向上に繋がる。しかしながら窒素量が多すぎると、電子伝導性を阻害する恐れがある。
元素分析により求めた全炭素量と全窒素量の元素比率(N/C)は、通常0.020〜0.200であり、好ましくは0.022〜0.120であり、より好ましくは0.025〜0.120であり、さらに好ましくは0.055〜0.120である。
In order to activate the metal, it is preferable that nitrogen and the metal are coordinated. Therefore, the greater the amount of nitrogen, the better the activity. However, if the amount of nitrogen is too large, the electron conductivity may be hindered.
The elemental ratio (N / C) of the total carbon amount and the total nitrogen amount determined by elemental analysis is usually 0.020 to 0.200, preferably 0.022 to 0.120, more preferably 0.8. It is 025-0.120, More preferably, it is 0.055-0.120.
触媒全体を有効活用することが好ましく、これを評価するためには表面に存在する量ではなく全体に存在する量を評価する方がよい。従って、評価方法は表面分析手法であるXPS(X線光電子分光)等よりも元素分析にて全体量を評価する方が好ましい。 It is preferable to effectively utilize the entire catalyst, and in order to evaluate this, it is better to evaluate the amount present on the whole rather than the amount present on the surface. Therefore, it is preferable to evaluate the total amount by elemental analysis rather than XPS (X-ray photoelectron spectroscopy) which is a surface analysis method.
金属の分散性が大きい方が活性点密度の向上に繋がり、さらには触媒としての活性の向上に繋がる。よって、担持箇所である窒素量に対して、金属量は多すぎないことが好ましい。
元素分析により求めた全金属量と全窒素量の元素比率(金属/窒素)は、通常0.010〜2.00であり、好ましくは0.012〜1.00であり、より好ましくは0.015〜0.500であり、さらに好ましくは0.020〜0.400である。
The greater the dispersibility of the metal, the higher the active site density, and the higher the activity as a catalyst. Therefore, it is preferable that the amount of metal is not too much with respect to the amount of nitrogen that is the support site.
The elemental ratio (metal / nitrogen) of the total metal amount and the total nitrogen amount determined by elemental analysis is usually from 0.010 to 2.00, preferably from 0.012 to 1.00, more preferably from 0.02. It is 015 to 0.500, More preferably, it is 0.020 to 0.400.
本発明の多孔質炭素材料は、後述する原料由来の原子のみから構成するとしてよい。原料由来の原子は製造の際に一部消失し得る。不可避不純物は含んでもよい。 The porous carbon material of the present invention may be composed only of atoms derived from raw materials described later. A part of the atoms derived from the raw material may disappear during the production. Inevitable impurities may be included.
活性部位を有効活用するには比表面積が大きいことが好ましい。BET法で求めた比表面積は、通常450〜1300m2/gであり、好ましくは500〜1300m2/gであり、より好ましくは550〜1300m2/gであり、さらに好ましくは650〜1300m2/gである。 In order to effectively utilize the active site, it is preferable that the specific surface area is large. The specific surface area determined by the BET method, is usually 450~1300m 2 / g, preferably 500~1300m 2 / g, more preferably 550~1300m 2 / g, more preferably 650~1300m 2 / g.
多孔質炭素材料の酸素還元活性値は、実施例に記載の測定方法で、0.70Vvs.RHEの電圧において、好ましくは−0.80〜−3.60mA/cm2であり、より好ましくは−1.50〜−3.60mA/cm2であり、より好ましくは−1.80〜−3.60mA/cm2である。 The oxygen reduction activity value of the porous carbon material was 0.70 Vvs. The voltage of RHE is preferably −0.80 to −3.60 mA / cm 2 , more preferably −1.50 to −3.60 mA / cm 2 , and more preferably −1.80 to −3. .60 mA / cm 2 .
本発明の多孔質炭素材料は比表面積が大きく、材料内部にまで窒素及び金属が導入されているため、優れた酸素還元化活性を有する。そのため、燃料電池用電極触媒として用いることができる。また、導電性を有した多孔質炭素材料であることから、各種電極材料としても用いることができる。また、本発明の多孔質炭素材料は高価な白金を使用しないで低コストで製造できる。 Since the porous carbon material of the present invention has a large specific surface area and nitrogen and metal are introduced into the material, it has an excellent oxygen reduction activity. Therefore, it can be used as an electrode catalyst for fuel cells. Further, since it is a porous carbon material having conductivity, it can also be used as various electrode materials. Further, the porous carbon material of the present invention can be produced at low cost without using expensive platinum.
以下、本発明の多孔質炭素材料の製造方法について説明する。
本発明の多孔質炭素材料は、原料として、(1)含窒素基を含む芳香族環化合物又は含窒素ヘテロ環化合物の重合体と、(2)上記の金属を含む金属化合物を用いて前駆体を作製し、この前駆体を焼成して製造できる。
Hereinafter, the manufacturing method of the porous carbon material of this invention is demonstrated.
The porous carbon material of the present invention is a precursor using (1) a polymer of an aromatic ring compound or nitrogen-containing heterocyclic compound containing a nitrogen-containing group and (2) a metal compound containing the above metal as a raw material. Can be produced by firing this precursor.
図1に本発明の多孔質炭素材料の製造工程の模式図を示す。
図1(a)は、重合体に金属化合物が付着した前駆体を示し、この前駆体を焼成すると、(b)に示すように、表面積が大きく内部に金属が存在する多孔質炭素材料ができる。表面積が大きいため触媒内部まで利用できる。
FIG. 1 shows a schematic diagram of the production process of the porous carbon material of the present invention.
FIG. 1A shows a precursor in which a metal compound is attached to a polymer. When this precursor is baked, a porous carbon material having a large surface area and containing a metal is formed as shown in FIG. 1B. . Since the surface area is large, it can be used even inside the catalyst.
重合体には、オリゴマー、ポリマー又はこれらの混合物が含まれる。重合度は限定されないが、通常、10以上である。低分子化合物では揮発、昇華が生じ焼成が困難になるため重合体が好ましい。好ましくはポリマーである。 The polymer includes an oligomer, a polymer, or a mixture thereof. The degree of polymerization is not limited, but is usually 10 or more. Polymers are preferred because low molecular weight compounds cause volatilization and sublimation, making firing difficult. A polymer is preferred.
原料として用いる金属は上記の通りであり、多孔質炭素材料が含む金属に対応する。金属化合物として、金属塩化物、金属硝酸物、金属酸化物、金属酢酸物、金属錯体化合物等を使用できる。 The metal used as a raw material is as described above, and corresponds to the metal contained in the porous carbon material. As the metal compound, metal chloride, metal nitrate, metal oxide, metal acetate, metal complex compound and the like can be used.
原料として用いる重合体を構成する含窒素基を含む芳香族環化合物又は含窒素ヘテロ環化合物は、5員環構造や6員環構造等の環構造に窒素原子が含まれている、もしくは、環構造が含窒素基を有することで、焼成後も窒素原子が残留しやすく、触媒活性の向上に繋がる。含窒素基は環構造の近接部位にあると好ましい。 The aromatic ring compound or nitrogen-containing heterocyclic compound containing a nitrogen-containing group constituting the polymer used as a raw material contains a nitrogen atom in a ring structure such as a 5-membered ring structure or a 6-membered ring structure, or a ring When the structure has a nitrogen-containing group, nitrogen atoms are likely to remain even after calcination, leading to an improvement in catalytic activity. The nitrogen-containing group is preferably in the vicinity of the ring structure.
含窒素基としてアミノ基、ニトロ基等が挙げられる。芳香族環としてベンゼン環、ナフタレン環等が挙げられる。芳香族炭化水素環が好ましい。含窒素基が置換した芳香族環化合物は、ベンゾニトリル、アニリン及びこれらの誘導体が好ましい。 Examples of nitrogen-containing groups include amino groups and nitro groups. Examples of the aromatic ring include a benzene ring and a naphthalene ring. Aromatic hydrocarbon rings are preferred. The aromatic ring compound substituted with a nitrogen-containing group is preferably benzonitrile, aniline or a derivative thereof.
含窒素ヘテロ環化合物は、好ましくは含窒素複素単環化合物及び含窒素縮合複素環化合物から選択される少なくとも1種である。窒素以外の他のヘテロ原子は含まないことが好ましい。例えば、5員環化合物であるピロール及びその誘導体、ジアゾール類及びその誘導体、トリアゾール類及びその誘導体、6員環化合物であるピリジン及びその誘導体、ジアジン類及びその誘導体、並びに、トリアジン類及びその誘導体から選択される少なくとも1種である。キノリン、フェナントロリン及びプリン等を例示できる。 The nitrogen-containing heterocyclic compound is preferably at least one selected from nitrogen-containing heterocyclic monocyclic compounds and nitrogen-containing condensed heterocyclic compounds. It is preferable that other hetero atoms other than nitrogen are not included. For example, from 5-membered ring compound pyrrole and derivatives thereof, diazoles and derivatives thereof, triazoles and derivatives thereof, pyridine and derivatives thereof as 6-membered ring compounds, diazines and derivatives thereof, and triazines and derivatives thereof. At least one selected. Examples include quinoline, phenanthroline and purine.
図2に示すように、前駆体中の金属化合物の質量比率を多くすると、比表面積が増大する。従って、金属化合物の質量比率が重合体の質量比率より多いことが好ましい。具体的には、金属化合物の質量が重合体の質量の2倍以上が好ましく、5倍以上がより好ましく、10倍以上がさらに好ましい。上限は通常 倍以下である。 As shown in FIG. 2, when the mass ratio of the metal compound in the precursor is increased, the specific surface area is increased. Therefore, it is preferable that the mass ratio of the metal compound is larger than the mass ratio of the polymer. Specifically, the mass of the metal compound is preferably at least twice the mass of the polymer, more preferably at least 5 times, and even more preferably at least 10 times. The upper limit is usually less than double.
原料として、さらに(3)炭素原料を用いて、前記前駆体を作製してもよい。炭素原料として、カーボンブラック、グラファイト、グラフェン、カーボンナノチューブ等が挙げられる。本発明は、炭素原料を用いなくても製造できる。炭素原料の量は、例えば0〜80質量%であり、好ましくは0〜50質量%である。 The precursor may be produced using (3) a carbon raw material as a raw material. Examples of the carbon raw material include carbon black, graphite, graphene, and carbon nanotube. The present invention can be produced without using a carbon raw material. The amount of the carbon raw material is, for example, 0 to 80% by mass, preferably 0 to 50% by mass.
窒素量を多く残留させることが、高い活性に繋がる。従って、多孔質炭素材料の炭素となる原料の内、重合体の質量比率が50質量%以上であることが好ましい。80質量%以上、90質量%以上又は100質量%とできる。 Remaining a large amount of nitrogen leads to high activity. Therefore, it is preferable that the mass ratio of the polymer in the raw material to be carbon of the porous carbon material is 50% by mass or more. 80 mass% or more, 90 mass% or more, or 100 mass%.
前駆体を製造するとき、金属と窒素とで配位結合を形成することが窒素の残留に有効であるため、重合体と金属化合物を混合する際は、アルコールや水等の極性溶媒を用いて、溶媒中で混合することが好ましい。超音波照射すると重合体が極性溶媒に分散しやすくなる。混合後、乾燥して前駆体を得るが、前駆体の均一性を向上させるため、乳鉢等を用いて粉砕してもよい。 When the precursor is produced, forming a coordination bond between the metal and nitrogen is effective for residual nitrogen, so when mixing the polymer and the metal compound, use a polar solvent such as alcohol or water. It is preferable to mix in a solvent. When irradiated with ultrasonic waves, the polymer is easily dispersed in a polar solvent. After mixing, the precursor is obtained by drying, but may be pulverized using a mortar or the like in order to improve the uniformity of the precursor.
焼成は、前駆体を不活性ガス(窒素、アルゴン等)雰囲気下において500℃〜1500℃の温度で焼成することが好ましい。炭素化には高温が好ましいが、窒素原子、配位金属を残留させるにはより低温が好ましい。従って、好ましくは600℃〜1200℃、より好ましくは650℃〜1100℃、さらに好ましくは700℃〜1000℃である。焼成時間は本発明の効果が得られる範囲で調整できるが、通常0.5時間〜10時間、好ましくは1時間から5時間である。 Firing is preferably performed by firing the precursor at a temperature of 500 ° C. to 1500 ° C. in an inert gas (nitrogen, argon, etc.) atmosphere. A high temperature is preferable for carbonization, but a lower temperature is preferable for leaving nitrogen atoms and coordination metals. Therefore, it is preferably 600 ° C to 1200 ° C, more preferably 650 ° C to 1100 ° C, and further preferably 700 ° C to 1000 ° C. The firing time can be adjusted within a range where the effects of the present invention can be obtained, but is usually 0.5 hours to 10 hours, preferably 1 hour to 5 hours.
焼成後の材料は不要な金属分を除去することが好ましい。従って、硫酸等の酸を用いて洗浄することが好ましい。また、酸洗浄後はイオンの吸着を防ぐため、イオン交換水等で洗浄することが好ましい。 It is preferable to remove unnecessary metal from the fired material. Therefore, it is preferable to wash using an acid such as sulfuric acid. Moreover, after acid cleaning, in order to prevent adsorption | suction of ion, it is preferable to wash | clean with ion-exchange water etc.
上述したように、本発明の多孔質炭素材料は、酸素還元化活性を有するため、触媒として用いることができる。また、導電性を有するため電極材料としても用いることができる。 As described above, since the porous carbon material of the present invention has oxygen reduction activity, it can be used as a catalyst. Moreover, since it has electroconductivity, it can be used also as an electrode material.
本発明の多孔質炭素材料は、様々な用途に使用することが可能である。例えば、燃料電池、発電機器、蓄電装置(電池、電気二重層キャパシタ等)を構成することができる。 The porous carbon material of the present invention can be used for various applications. For example, a fuel cell, a power generation device, a power storage device (battery, electric double layer capacitor, etc.) can be configured.
本発明の多孔質炭素材料を使用して、燃料電池を構成する場合には、固体電解質と、その固体電解質を挟んで対向配置された2つ(一対)の電極触媒とから燃料電池を構成して、2つ(一対)の電極触媒のうち少なくとも一方に本発明の多孔質炭素材料を使用する。本発明の多孔質炭素材料を使用して、蓄電装置を構成する場合には、電極材と電解質とを含んで蓄電装置を構成して、電極材に本発明の多孔質炭素材料を使用する。 When a fuel cell is constructed using the porous carbon material of the present invention, a fuel cell is constructed from a solid electrolyte and two (a pair) of electrode catalysts arranged opposite to each other with the solid electrolyte interposed therebetween. Thus, the porous carbon material of the present invention is used for at least one of the two (pair) electrode catalysts. When the power storage device is configured using the porous carbon material of the present invention, the power storage device is configured to include the electrode material and the electrolyte, and the porous carbon material of the present invention is used as the electrode material.
ここで、本発明の多孔質炭素材料を使用した燃料電池の一実施形態の概略構成図を、図3に示す。この燃料電池は、固体高分子電解質1を挟むように、対向配置された一対の電極触媒層2,3を有し、これら電極触媒層2,3のさらに外側に、それぞれ電極触媒層2,3を支持するための支持体4,5を有している。所謂、固体高分子形燃料電池(PFEC)と呼ばれている構成である。
Here, FIG. 3 shows a schematic configuration diagram of an embodiment of a fuel cell using the porous carbon material of the present invention. This fuel cell has a pair of electrode catalyst layers 2 and 3 arranged to face each other with the solid polymer electrolyte 1 sandwiched therebetween, and the electrode catalyst layers 2 and 3 are further disposed outside the electrode catalyst layers 2 and 3, respectively. It has the
図中左側の電極触媒層2は、アノード電極触媒層(燃料極)である。図中右側の電極触媒層3は、カソード電極触媒層(酸化剤極)である。これら一対の電極触媒層2,3のうち、いずれか一方又は両方に、本発明の多孔質炭素材料を使用して、燃料電池を構成することができる。
The left
固体高分子電解質1としては、フッ素系陽イオン交換樹脂膜を用いることができる。
支持体4,5は、アノード電極触媒層2及びカソード電極触媒層3を支持すると共に、燃料ガスH2や酸化剤ガスO2等の反応ガスの供給・排出を行うものである。尚、支持体4,5は、通常、外側のセパレータ及び内側(電解質側)のガス拡散層により構成されるが、触媒の性状によっては、ガス拡散層を不要としてセパレータのみにより支持体を構成することが可能になる。例えば、比表面積が大きく、さらに、気体の拡散性が高い触媒を電極触媒層に使用することにより、触媒層がガス拡散層の機能をも兼ねるため、ガス拡散層を省略することが可能になる。
As the solid polymer electrolyte 1, a fluorine-based cation exchange resin membrane can be used.
この実施形態の燃料電池の構成によれば、アノード電極触媒層2及びカソード電極触媒層3の少なくとも一方に、高い活性を有する本発明の多孔質炭素材料を使用するので、高い性能を有する燃料電池を、白金触媒を使用した場合よりも充分に安いコストで実現することが可能になる。
According to the configuration of the fuel cell of this embodiment, since the porous carbon material of the present invention having high activity is used for at least one of the anode
上述の実施形態の燃料電池は固体高分子形燃料電池(PFEC)である。本発明の多孔質炭素材料は、炭素触媒を使用することが可能な燃料電池であれば、固体高分子形燃料電池(PFEC)に限らず、その他の種類の燃料電池にも適用することが可能である。 The fuel cell of the above-described embodiment is a polymer electrolyte fuel cell (PFEC). The porous carbon material of the present invention can be applied not only to a polymer electrolyte fuel cell (PFEC) but also to other types of fuel cells as long as it can use a carbon catalyst. It is.
次に、本発明の多孔質炭素材料を使用した蓄電装置の一実施形態として、電気二重層キャパシタの概略構成図を、図4に示す。
この電気二重層キャパシタは、セパレータ23を介して、分極性電極である第1の電極21及び第2の電極22が対向し、外装蓋24aと外装ケース24bの中に収容されてなる。
第1の電極21及び第2の電極22は、それぞれ集電体25を介して、外装蓋24aと外装ケース24bに接続されている。
また、セパレータ23には、電解液が含浸されている。そして、ガスケット26を介して電気的に絶縁させた状態で、外装蓋24aと外装ケース24bとがかしめられることによって、内部が密封されている。
Next, FIG. 4 shows a schematic configuration diagram of an electric double layer capacitor as an embodiment of a power storage device using the porous carbon material of the present invention.
In this electric double layer capacitor, the
The
The
本実施形態の電気二重層キャパシタにおいて、本発明の多孔質炭素材料を、第1の電極21及び/又は第2の電極22に適用することができる。そして、電極材に多孔質炭素材料が適用された電気二重層キャパシタを構成することができる。
In the electric double layer capacitor of the present embodiment, the porous carbon material of the present invention can be applied to the
本発明の多孔質炭素材料は、電解液に対して電気化学的に不活性であり、適度な電気導電性を有する。このため、キャパシタの電極として適用することにより、電極の単位体積当たりの静電容量を向上させることができる。 The porous carbon material of the present invention is electrochemically inactive with respect to the electrolytic solution and has appropriate electrical conductivity. For this reason, the electrostatic capacitance per unit volume of an electrode can be improved by applying as an electrode of a capacitor.
また、上述の実施形態の電気二重層キャパシタと同様に、例えば、リチウムイオン二次電池の負極材等のように、炭素材料から構成される電極材として、本発明の多孔質炭素材料を使用することができる。 Further, like the electric double layer capacitor of the above-described embodiment, the porous carbon material of the present invention is used as an electrode material composed of a carbon material, such as a negative electrode material of a lithium ion secondary battery. be able to.
尚、多孔質炭素材料は、それ単独で使用しても、他の物質と混合して使用してもよい。例えば、多孔質炭素材料と導電性カーボン材料の混合物は、燃料電池電極、キャパシタ等に使用される。多孔質炭素材料とイオン伝導性材料の混合物は、燃料電池電極等に使用される。これら混合物から必要に応じて様々な形態の成形体を形成して使用してよい。 In addition, the porous carbon material may be used alone or in combination with other substances. For example, a mixture of a porous carbon material and a conductive carbon material is used for fuel cell electrodes, capacitors, and the like. A mixture of a porous carbon material and an ion conductive material is used for a fuel cell electrode or the like. You may form and use the molded object of various forms from these mixtures as needed.
実施例1
(1)多孔質炭素材料の製造
ケッチェンブラックEC300J(ライオン社製)とポリアニリン(アルドリッチ社製、Mw:65000)と塩化鉄六水和物とを、質量比1:1:12で、メタノール中で混合した。このメタノール溶液を30分間超音波照射し、エバポレーターにて減圧乾固し、前駆体を得た。得られた前駆体を窒素雰囲気下、70分かけて室温から700℃まで昇温し、そのまま4時間保持した。700℃で保持後、焼成した前駆体を0.5M硫酸中に入れ、80℃で1時間撹拌し、余分な金属分の除去を行った。ろ別後、蒸留水で洗浄し、120℃で真空乾燥して多孔質炭素材料を得た。
Example 1
(1) Production of porous carbon material Ketjen Black EC300J (manufactured by Lion), polyaniline (manufactured by Aldrich, Mw: 65000) and iron chloride hexahydrate in methanol at a 1: 1: 1 ratio in methanol Mixed. This methanol solution was irradiated with ultrasonic waves for 30 minutes and dried under reduced pressure using an evaporator to obtain a precursor. The obtained precursor was heated from room temperature to 700 ° C. in a nitrogen atmosphere over 70 minutes, and kept as it was for 4 hours. After maintaining at 700 ° C., the calcined precursor was placed in 0.5 M sulfuric acid and stirred at 80 ° C. for 1 hour to remove excess metal. After filtration, it was washed with distilled water and vacuum dried at 120 ° C. to obtain a porous carbon material.
得られた多孔質炭素材料の特性を以下の方法で測定した。結果を表1に示す。
(元素分析)
炭素、水素、窒素分はエレメンタール社製全自動元素分析装置(vario EL cube)を用いて、測定した。
鉄分は、灰化処理後、アジレントテクノロジー社製ICP発光分光分析装置を用いて、測定した。
The characteristics of the obtained porous carbon material were measured by the following method. The results are shown in Table 1.
(Elemental analysis)
Carbon, hydrogen, and nitrogen content were measured using a fully automatic elemental analyzer (vario EL cube) manufactured by Elemental.
The iron content was measured using an ICP emission spectrophotometer manufactured by Agilent Technologies after the ashing treatment.
(比表面積測定)
150℃加熱下3時間の真空排気にて前処理後、窒素吸着法により吸着等温線を求め、BET比表面積解析を行い、比表面積の値を算出した。
(Specific surface area measurement)
After pretreatment by vacuum evacuation under heating at 150 ° C. for 3 hours, an adsorption isotherm was determined by a nitrogen adsorption method, BET specific surface area analysis was performed, and a specific surface area value was calculated.
(酸素還元活性)
500μlのイソプロパノール、450μlの蒸留水、50μlの5wt%ナフィオン溶液、多孔質炭素材料6mgを混合し、1時間超音波処理をし、スラリー溶液を作製した。作製したスラリー溶液を80μl取り、炭素電極上(10mmφ)に塗り付け、50℃で乾燥した。
炭素電極を作用極、白金線を対極、可逆水素電極を参照極とし、サイクリックボルタモグラムの測定を行った。電解液は0.1M過塩素酸溶液を用い、30分間酸素バブリングをした後に測定した。掃引速度は10mV/sとした。0.70Vにおける電流値を酸素還元活性とした。
(Oxygen reduction activity)
500 μl of isopropanol, 450 μl of distilled water, 50 μl of 5 wt% Nafion solution and 6 mg of porous carbon material were mixed and sonicated for 1 hour to prepare a slurry solution. 80 μl of the prepared slurry solution was taken, applied on a carbon electrode (10 mmφ), and dried at 50 ° C.
A cyclic voltammogram was measured using a carbon electrode as a working electrode, a platinum wire as a counter electrode, and a reversible hydrogen electrode as a reference electrode. The electrolytic solution was a 0.1M perchloric acid solution, which was measured after oxygen bubbling for 30 minutes. The sweep speed was 10 mV / s. The current value at 0.70 V was defined as oxygen reduction activity.
実施例2
実施例1において、前駆体の焼成方法を変えた他は、即ち、窒素雰囲気下、80分かけて室温から800℃まで昇温し、そのまま4時間保持した他は、実施例1と同様にして、多孔質炭素材料を得て評価した。結果を表1に示す。
Example 2
In Example 1, except that the method for firing the precursor was changed, that is, the temperature was raised from room temperature to 800 ° C. over 80 minutes in a nitrogen atmosphere, and kept for 4 hours in the same manner as in Example 1. A porous carbon material was obtained and evaluated. The results are shown in Table 1.
実施例3
実施例1において、ポリアニリンの代わりに以下の式のトリアジン重合体1を用いた他は、実施例1と同様にして、多孔質炭素材料を得て評価した。結果を表1に示す。
In Example 1, a porous carbon material was obtained and evaluated in the same manner as in Example 1 except that the triazine polymer 1 having the following formula was used instead of polyaniline. The results are shown in Table 1.
実施例4
実施例1において、ポリアニリンの代わりに以下の式のトリアジン重合体2を用いた他は、実施例1と同様にして、多孔質炭素材料を得て評価した。結果を表1に示す。
In Example 1, a porous carbon material was obtained and evaluated in the same manner as in Example 1 except that the
実施例5
実施例1において、ケッチェンブラックとポリアニリンと塩化鉄六水和物の質量比を1:1:3に変えた他は、実施例1と同様にして、多孔質炭素材料を得て評価した。結果を表1に示す。
Example 5
In Example 1, a porous carbon material was obtained and evaluated in the same manner as in Example 1 except that the mass ratio of ketjen black, polyaniline, and iron chloride hexahydrate was changed to 1: 1: 3. The results are shown in Table 1.
実施例6
実施例1において、前駆体の原料として、ケッチェンブラックを用いずに、ポリアニリンと塩化鉄六水和物とを、質量比1:6で用いた他は、実施例1と同様にして、多孔質炭素材料を得て評価した。結果を表1に示す。
Example 6
In Example 1, porous material was used in the same manner as in Example 1 except that polyaniline and iron chloride hexahydrate were used in a mass ratio of 1: 6 without using ketjen black as a precursor raw material. A carbonaceous material was obtained and evaluated. The results are shown in Table 1.
実施例7
実施例6において、ポリアニリンと塩化鉄六水和物との質量比を1:4とした他は実施例6と同様にして、多孔質炭素材料を得て評価した。結果を表1に示す。
Example 7
In Example 6, a porous carbon material was obtained and evaluated in the same manner as in Example 6 except that the mass ratio of polyaniline to iron chloride hexahydrate was 1: 4. The results are shown in Table 1.
実施例8
実施例6において、ポリアニリンと塩化鉄六水和物との質量比を1:12とした他は実施例6と同様にして、多孔質炭素材料を得て評価した。結果を表1に示す。
Example 8
In Example 6, a porous carbon material was obtained and evaluated in the same manner as in Example 6 except that the mass ratio of polyaniline to iron chloride hexahydrate was 1:12. The results are shown in Table 1.
実施例9
実施例8において、前駆体の焼成方法を変えた他は、即ち、窒素雰囲気下、80分かけて室温から800℃まで昇温し、そのまま4時間保持した他は実施例8と同様にして、多孔質炭素材料を得て評価した。結果を表1に示す。
Example 9
In Example 8, except that the method for firing the precursor was changed, that is, the temperature was raised from room temperature to 800 ° C. over 80 minutes in a nitrogen atmosphere, and kept for 4 hours in the same manner as in Example 8, A porous carbon material was obtained and evaluated. The results are shown in Table 1.
実施例10
実施例8において、前駆体の焼成方法を変えた他は、即ち、窒素雰囲気下、100分かけて室温から1000℃まで昇温し、そのまま2時間保持した他は実施例8と同様にして、多孔質炭素材料を得て評価した。結果を表1に示す。
Example 10
In Example 8, except that the method for firing the precursor was changed, that is, the temperature was raised from room temperature to 1000 ° C. in a nitrogen atmosphere over 100 minutes, and the state was maintained for 2 hours in the same manner as in Example 8, A porous carbon material was obtained and evaluated. The results are shown in Table 1.
実施例11
実施例6において、前駆体の焼成方法を変えた他は、即ち、窒素雰囲気下、90分かけて室温から900℃まで昇温し、そのまま2時間保持した他は実施例6と同様にして、多孔質炭素材料を得て評価した。結果を表1に示す。
Example 11
In Example 6, except that the method for firing the precursor was changed, that is, the temperature was raised from room temperature to 900 ° C. over 90 minutes in a nitrogen atmosphere, and the state was maintained for 2 hours in the same manner as in Example 6, A porous carbon material was obtained and evaluated. The results are shown in Table 1.
比較例1
実施例1において、前駆体の原料として、ポリアニリンを用いずに、ケッチェンブラックと塩化鉄六水和物とを、質量比1:6で用いた他は、実施例1と同様にして、多孔質炭素材料を得て評価した。結果を表1に示す。
Comparative Example 1
In Example 1, porous material was used in the same manner as in Example 1 except that ketjen black and iron chloride hexahydrate were used at a mass ratio of 1: 6 without using polyaniline as a precursor raw material. A carbonaceous material was obtained and evaluated. The results are shown in Table 1.
比較例2
実施例1において、ケッチェンブラックとポリアニリンと塩化鉄六水和物の質量比を1:1:0.75に変えた他は、実施例1と同様にして、多孔質炭素材料を得て評価した。結果を表1に示す。
Comparative Example 2
In Example 1, a porous carbon material was obtained and evaluated in the same manner as in Example 1 except that the mass ratio of Ketjen Black, polyaniline, and iron chloride hexahydrate was changed to 1: 1: 0.75. did. The results are shown in Table 1.
比較例3
実施例6において、前駆体の焼成方法を変えた他は、即ち、窒素雰囲気下、90分かけて室温から900℃まで昇温し、そのまま4時間保持した他は実施例6と同様にして、多孔質炭素材料を得て評価した。結果を表1に示す。
Comparative Example 3
In Example 6, except that the precursor firing method was changed, that is, the temperature was raised from room temperature to 900 ° C. over 90 minutes in a nitrogen atmosphere, and the state was maintained for 4 hours in the same manner as in Example 6, A porous carbon material was obtained and evaluated. The results are shown in Table 1.
比較例4
実施例6において、前駆体の焼成方法を変えた他は、即ち、窒素雰囲気下、60分かけて室温から600℃まで昇温し、そのまま4時間保持した他は実施例6と同様にして、多孔質炭素材料を得て評価した。結果を表1に示す。
In Example 6, except that the method for firing the precursor was changed, that is, the temperature was raised from room temperature to 600 ° C. over 60 minutes in a nitrogen atmosphere, and was kept as it was for 4 hours. A porous carbon material was obtained and evaluated. The results are shown in Table 1.
前駆体の総質量における塩化鉄六水和物の質量比率と、比表面積の関係を、図2に示す。 FIG. 2 shows the relationship between the mass ratio of iron chloride hexahydrate and the specific surface area in the total mass of the precursor.
本発明の多孔質炭素材料は優れた酸素還元活性を有し、酸素還元用又は燃料電池用触媒として使用できる。また、燃料電池、発電機器、蓄電装置等において電極材料として使用できる。 The porous carbon material of the present invention has an excellent oxygen reduction activity, and can be used as a catalyst for oxygen reduction or a fuel cell. It can also be used as an electrode material in fuel cells, power generation equipment, power storage devices, and the like.
1 固体高分子電解質、2 アノード電極触媒層(燃料極)、3 カソード電極触媒層(酸化剤極)、4,5 支持体、21 第1の電極、22 第2の電極、23 セパレータ、24a 外装蓋、24b 外装ケース、25 集電体、26 ガスケット DESCRIPTION OF SYMBOLS 1 Solid polymer electrolyte, 2 Anode electrode catalyst layer (fuel electrode), 3 Cathode electrode catalyst layer (oxidant electrode), 4, 5 Support body, 21 1st electrode, 22 2nd electrode, 23 Separator, 24a Exterior Lid, 24b Exterior case, 25 Current collector, 26 Gasket
Claims (17)
鉄、コバルト、ニッケル、銅、亜鉛、リチウム、ナトリウム、カリウム、マグネシウム及びカルシウムから選択される少なくとも1つの金属を含み、
比表面積が450m2/g以上の多孔質炭素材料であって、
全炭素原子に対する全窒素原子のN/C比が、0.020〜0.200であり、全窒素原子に対する全金属原子の金属/N比が、0.02〜2.00である多孔質炭素材料。 Nitrogen and
Including at least one metal selected from iron, cobalt, nickel, copper, zinc, lithium, sodium, potassium, magnesium and calcium;
A porous carbon material having a specific surface area of 450 m 2 / g or more,
Porous carbon in which the N / C ratio of all nitrogen atoms to all carbon atoms is 0.020 to 0.200, and the metal / N ratio of all metal atoms to all nitrogen atoms is 0.02 to 2.00 material.
前記前駆体を焼成する
請求項1記載の多孔質炭素材料の製造方法。 The raw material is selected from (1) a polymer of an aromatic ring compound or nitrogen-containing heterocyclic compound containing a nitrogen-containing group, and (2) iron, cobalt, nickel, copper, zinc, lithium, sodium, potassium, magnesium and calcium. Using a metal compound comprising at least one metal to be prepared,
The method for producing a porous carbon material according to claim 1, wherein the precursor is fired.
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