JP2006210135A - Catalyst electrode material, catalyst electrode, manufacturing method thereof, support material for electrode catalyst and electrochemical device - Google Patents
Catalyst electrode material, catalyst electrode, manufacturing method thereof, support material for electrode catalyst and electrochemical device Download PDFInfo
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Abstract
Description
本発明は、触媒電極材料、触媒電極、及びこれらの製造方法、電極触媒用の担体材料、並びに燃料電池等の電気化学デバイスに関するものである。 The present invention relates to a catalyst electrode material, a catalyst electrode, a method for producing the same, a support material for an electrode catalyst, and an electrochemical device such as a fuel cell.
代表的な高分子電解質型燃料電池は、プロトン伝導性の固体高分子電解質膜の両面に一対の電極を接合し、一方の電極(燃料極)には純水素又は改質水素ガスやメタノールなどのアルコールを燃料として供給し、他方の電極(酸素極)には酸素ガス又は空気を酸化剤として供給し、起電力を得るものである。燃料電池の燃料極では燃料の酸化反応が行われ、酸素極では酸素の還元が行われる。ここで、水素を燃料とし、酸性の電解質を用いる場合の理想的な反応式は、下記のように表される。 A typical polymer electrolyte fuel cell has a pair of electrodes joined to both sides of a proton conductive solid polymer electrolyte membrane, and one electrode (fuel electrode) is made of pure hydrogen or reformed hydrogen gas or methanol. Alcohol is supplied as a fuel, and oxygen gas or air is supplied as an oxidant to the other electrode (oxygen electrode) to obtain an electromotive force. A fuel oxidation reaction is performed at the fuel electrode of the fuel cell, and oxygen is reduced at the oxygen electrode. Here, an ideal reaction formula when hydrogen is used as a fuel and an acidic electrolyte is used is expressed as follows.
燃料(水素、負)極 :H2→2H++2e-
酸素(正)極 :O2+4H++4e-→2H2O
Fuel (hydrogen, negative) electrode: H 2 → 2H + + 2e −
Oxygen (positive) electrode: O 2 + 4H + + 4e − → 2H 2 O
図10は、こうした燃料電池セルの構造例を示す。図中の触媒層1は、触媒材料の他、場合によっては、イオン伝導体、撥水性樹脂(例えばフッ素系)及び造孔剤(CaCO3)と混合して触媒電極を形成してよい。この触媒電極は、例えば白金(Pt)をカーボンに担持した触媒からなる触媒層1と、多孔性のガス拡散性集電体としての例えばカーボンシート2とからなる多孔性のガス拡散性触媒電極であるが、狭義には、触媒層1のみをガス拡散性触媒電極と称してもよい。
FIG. 10 shows an example of the structure of such a fuel battery cell. The
そして、端子4付きの触媒電極からなる負極(燃料極又は水素極)5と、端子6付きの触媒電極からなる正極(酸素極)7とが対向して配置され、これらの両極間にナフィオン(登録商標)(デュポン社製のパーフルオロスルホン酸樹脂)等からなるプロトン伝導部3が挟着されている。
A negative electrode (fuel electrode or hydrogen electrode) 5 composed of a catalyst electrode with a
この燃料電池の動作時には、負極5側ではH2流路8中に水素ガスが通され、流路8を通過する間に触媒層1の触媒の作用で水素イオンを発生する。この水素イオンはプロトン伝導部3を通って正極7側へ移動し、そこでO2流路9を通る酸素(又は空気)が触媒層1の触媒の作用で発生した酸素イオンと反応し、これにより所望の起電力が取出される。
During the operation of the fuel cell, hydrogen gas is passed through the H 2 flow path 8 on the negative electrode 5 side, and hydrogen ions are generated by the action of the catalyst of the
こうした燃料電池において触媒電極を形成するPt等の貴金属の担体として、炭素材料が広く用いられている。また、炭素材料の担体に少量のTiO2等のチタン酸化物を添加する例も報告されている(後述の非特許文献1参照)。
In such a fuel cell, a carbon material is widely used as a support for a noble metal such as Pt that forms a catalyst electrode. In addition, an example in which a small amount of titanium oxide such as TiO 2 is added to a carbon material carrier has been reported (see Non-Patent
ここで、酸素極における反応について詳細に述べると、図11に示すように、炭素担体に付着した触媒金属(Pt)粒子に酸素分子(O2)が吸着され、分解されて生じる解離物が燃料極側から移動してきたプロトン(H+)と反応して水を生成する。 Here, the reaction at the oxygen electrode will be described in detail. As shown in FIG. 11, the dissociation product generated by adsorbing oxygen molecules (O 2 ) to the catalytic metal (Pt) particles adhering to the carbon support and decomposing them is the fuel. It reacts with protons (H + ) that have moved from the pole side to produce water.
この場合、燃料電池(FC)の出力の向上を図るには、反応抵抗を低減させることが重要であるが、図12に示すように、発電時の最も大きな抵抗は酸素極側での酸素の解離反応である。即ち、酸素の解離反応(還元反応)に必要な電圧は破線で表わす理想的な変化曲線(O2−ideal)であるが、これは実際には実線で表わす変化曲線(O2−real)となり、燃料極側での水素の分解反応に必要な電圧の変化曲線(H2−real:H2−idealとあまり変わらない)との差を実効電圧EH2-PEFC(PEFC:Polymer electrolyte(固体電解質)型燃料電池)としたときに、この実効電圧がO2−realによる電圧低下のために低くなってしまう。理想的な稼動条件下では、出力電圧の全損失量の70%以上が酸素極側での酸素還元反応が遅いことによって生じる。なお、燃料としてメタノールを用いるダイレクトメタノール(DM)方式とした場合は、燃料極側での必要電圧(CH3OH−real)が上昇するために、実効電圧EDMFCが一層低下する。 In this case, in order to improve the output of the fuel cell (FC), it is important to reduce the reaction resistance. However, as shown in FIG. 12, the largest resistance during power generation is the oxygen resistance on the oxygen electrode side. It is a dissociation reaction. That is, the voltage required for the oxygen dissociation reaction (reduction reaction) is an ideal change curve (O 2 -ideal) represented by a broken line, but this is actually a change curve (O 2 -real) represented by a solid line. The difference from the change curve of the voltage required for the hydrogen decomposition reaction on the fuel electrode side (H 2 -real: not much different from H 2 -ideal) is expressed as the effective voltage E H2-PEFC (PEFC: Polymer electrolyte (solid electrolyte) ) Type fuel cell), the effective voltage is lowered due to a voltage drop due to O 2 -real. Under ideal operating conditions, 70% or more of the total output voltage loss is caused by the slow oxygen reduction reaction on the oxygen electrode side. In the case of the direct methanol (DM) system using methanol as the fuel, the effective voltage E DMFC further decreases because the required voltage (CH 3 OH-real) on the fuel electrode side increases.
そして、図13に示すように、このような実効電圧の低下が触媒活性の優勢な領域(触媒活性優勢領域)で主として酸素極側の反応抵抗によって生じ、更に電解質(プロトン伝導部)内をプロトンが移動する際に膜抵抗の優勢な領域(膜抵抗優勢領域)での抵抗過電圧、更には物質の移動が優勢な領域(物質移動優勢領域)での濃度分極によって、実効電圧が更に低下する。 As shown in FIG. 13, such a decrease in effective voltage is mainly caused by the reaction resistance on the oxygen electrode side in the region where the catalytic activity is dominant (catalytic activity dominant region). The effective voltage further decreases due to the resistance overvoltage in the region where the membrane resistance is dominant (membrane resistance dominant region) and the concentration polarization in the region where the substance is dominant (mass transfer dominant region).
上記したことから、特に酸素極側での反応抵抗を抑え、触媒効率を高めることによって、燃料電池の出力特性を向上させることが望まれる。 From the above, it is desired to improve the output characteristics of the fuel cell by suppressing the reaction resistance particularly on the oxygen electrode side and increasing the catalyst efficiency.
しかしながら、上記した触媒電極において金属触媒の担体として用いる炭素材料は、多くの場合、触媒重量の約半分をも占めるが、この担体材料には触媒機能が無い。つまり、燃料電池の電極に用いられる触媒中の半分は、高表面積で電子伝導を示すだけの担体材料としての炭素材料が占めている。近年、こうした炭素材料に関して改良を含む検討が開始されているが、その検討は炭素材料の形態変化や高表面積化等であり、炭素材料の範疇を脱却していない。 However, the carbon material used as the support for the metal catalyst in the catalyst electrode described above often occupies about half of the catalyst weight, but this support material has no catalytic function. In other words, half of the catalyst used for the electrode of the fuel cell is occupied by a carbon material as a carrier material that has a high surface area and only exhibits electron conduction. In recent years, studies including improvements on such carbon materials have been started. However, the studies have included changes in the shape of the carbon materials, an increase in surface area, and the like, and have not left the category of carbon materials.
また、燃料電池の高耐久化の観点から、炭素材料の使用について問題が投げかけられている。その問題点とは、発電時に酸素極で生成する微量の過酸化水素(図10参照)が、担体である炭素材料を酸化し、炭素材料が溶出してしまうことである。現時点では、この問題点に関する対策は存在せず、燃料電池の長期安定性を考えた場合、大きな課題となりうる可能性がある。 In addition, from the viewpoint of increasing the durability of fuel cells, problems have been raised regarding the use of carbon materials. The problem is that a small amount of hydrogen peroxide (see FIG. 10) generated at the oxygen electrode during power generation oxidizes the carbon material as a carrier and the carbon material is eluted. At present, there is no countermeasure for this problem, and there is a possibility that it may become a big problem when considering the long-term stability of the fuel cell.
つまり、これまで広く用いられている触媒担体としての炭素材料は、次のような課題を有している。
(1)炭素材料自体には、触媒機能が無く、また、触媒能を増加する助触媒機能も確認 されていない。
(2)燃料電池の長期安定性を考慮すると、炭素材料の溶出が懸念される。
That is, the carbon material as a catalyst carrier widely used until now has the following problems.
(1) The carbon material itself has no catalytic function, and no cocatalyst function that increases catalytic ability has been confirmed.
(2) Considering the long-term stability of the fuel cell, there is a concern about the elution of the carbon material.
このような問題は、上記した非特許文献1に示された少量のチタン酸化物添加の炭素材料においても同様に生じる。即ち、この担体材料、例えばTiO2/Cは、触媒金属であるPtが20質量%の割合で炭素に担持された状態でPt:Tiの原子数の比が1:1であるとしていることから、炭素に対するTiの割合は約5.6質量%程度にすぎない。言い換えれば、Tiの添加量は少量であるにすぎず、担体の大部分は炭素からなっているので、担体材料としてみたときに上記したように触媒機能が実質的に無く、炭素の溶出による耐久性の低下が生じ易く、実際には燃料電池の高出力化、安定性を実現することができない。
Such a problem also occurs in the carbon material added with a small amount of titanium oxide shown in Non-Patent
また、図10に示したように、炭素担体に付着しているPt粒子の粒径が小さく、散在していることから、Pt粒子にO2分子が吸着されてから解離→反応→水の生成及び脱離に至るまでの流れが各Pt粒子を経由して進行するときに、この流れがスムーズではなく、反応が遅い上に触媒効率が悪い。 Further, as shown in FIG. 10, since the Pt particles adhering to the carbon support are small in size and scattered, the dissociation → reaction → water generation after the O 2 molecules are adsorbed on the Pt particles. When the flow up to desorption proceeds via each Pt particle, the flow is not smooth, the reaction is slow, and the catalyst efficiency is poor.
本発明の目的は、従来の触媒担体の問題点を克服して、触媒効率を助長し、担体自体の溶出をなくして高耐久化も実現できる触媒電極材料と、この触媒電極材料からなる触媒電極、及びこれらの製造方法、更には触媒電極材料を形成する担体材料、並びに触媒電極を用いた電気化学デバイスを提供することにある。 An object of the present invention is to overcome the problems of the conventional catalyst carrier, promote catalyst efficiency, eliminate elution of the carrier itself, and realize high durability, and a catalyst electrode comprising this catalyst electrode material And a manufacturing method thereof, a support material for forming a catalyst electrode material, and an electrochemical device using the catalyst electrode.
即ち、本発明は、主として二酸化チタン等の酸化物からなる電極触媒用の担体材料、この担体材料に、白金等の触媒材料が担持されてなる触媒電極材料、及びこの触媒電極材料によって形成された触媒電極に係るものである。 That is, the present invention is formed by a support material for an electrode catalyst mainly composed of an oxide such as titanium dioxide, a catalyst electrode material in which a catalyst material such as platinum is supported on the support material, and the catalyst electrode material. This relates to the catalyst electrode.
本発明はまた、複数の電極と、これらの電極の間に挟持されたイオン伝導体とによって構成され、前記複数の電極の少なくとも1つ、特に酸素極が、本発明の触媒電極材料からなる電気化学デバイス、特に燃料電池に係るものである。 The present invention is also constituted by a plurality of electrodes and an ionic conductor sandwiched between these electrodes, and at least one of the plurality of electrodes, particularly the oxygen electrode, is an electric electrode comprising the catalyst electrode material of the present invention. It relates to chemical devices, in particular fuel cells.
本発明はまた、主として二酸化チタン等の酸化物からなる電極触媒用の担体材料を作製する工程と、この担体材料の分散液に塩化白金酸等の電極触媒の前駆体を添加する工程と、アルコール等による還元処理によって前記前駆体中の触媒材料を前記担体材料に付着させる工程とを有する、触媒電極材料の製造方法、更には、前記触媒材料が前記担体材料に付着してなる触媒電極材料によって触媒電極を形成する工程を付加した、触媒電極の製造方法も提供するものである。 The present invention also includes a step of producing a support material for an electrode catalyst mainly composed of an oxide such as titanium dioxide, a step of adding a precursor of an electrode catalyst such as chloroplatinic acid to a dispersion of the support material, and an alcohol. The catalyst material in the precursor is attached to the support material by a reduction treatment such as by a catalyst, and further, by the catalyst electrode material formed by attaching the catalyst material to the support material The present invention also provides a method for producing a catalyst electrode, to which a process for forming a catalyst electrode is added.
本発明によれば、触媒電極を構成する担体材料が主として酸化物からなっているので、従来の炭素材料の担体と比べて、材質が全く異なると共に、次のような優れた作用効果を奏することができる。
(a)酸化物が示す助触媒機能を効果的に生かして触媒効率を向上させ、これによって 出力特性等の性能を向上させることができ、特に低電流、高電圧領域での性能向上を実 現することができる。
(b)しかも、酸化物の助触媒機能による触媒効率の向上によって、貴金属触媒の使用 量を低減することができ、低コスト化を図れる。
(c)また、炭素材料を実質的に用いないため、酸化による溶出が生じることはなく、 デバイスの高耐久化による長期安定性を実現することができる。
(d)更に、高価な機能性炭素材料を用いることを要しないので、この点でも低コスト 化を図れる。
According to the present invention, since the support material constituting the catalyst electrode is mainly made of an oxide, the material is completely different from that of the conventional carbon material support and has the following excellent effects. Can do.
(A) Utilizing the cocatalyst function exhibited by oxides to improve the catalyst efficiency and thereby improve the performance such as output characteristics, etc., especially in the low current and high voltage range. can do.
(B) In addition, the amount of noble metal catalyst used can be reduced and the cost can be reduced by improving the catalyst efficiency due to the oxide cocatalyst function.
(C) In addition, since no carbon material is used, elution due to oxidation does not occur, and long-term stability can be realized by enhancing the durability of the device.
(D) Furthermore, since it is not necessary to use an expensive functional carbon material, the cost can be reduced also in this respect.
本発明において、上記した作用効果を顕著に奏するには、前記担体材料が前記酸化物のみからなるのが望ましい。但し、前記担体材料は、前記酸化物のみからなり、炭素材料が無添加であっても十分に動作可能であるが、伝導助剤として炭素材料を少量添加しても問題はない。また、前記酸化物が、チタン酸化物の中で例えばTinO2n-1(n=4〜9)のマグネリ相をなすものであれば、温度によっては導電性も有しているため、この場合は酸化物のみで導電性の担体材料を構成することができる。 In the present invention, it is desirable that the carrier material is composed of only the oxide in order to achieve the above-described effects. However, the carrier material is composed of only the oxide and can operate sufficiently even when no carbon material is added, but there is no problem even if a small amount of carbon material is added as a conduction aid. In addition, if the oxide has a magnetic phase of, for example, Ti n O 2n-1 (n = 4 to 9) among titanium oxides, it has conductivity depending on the temperature. In some cases, the conductive carrier material can be composed of only oxides.
また、前記酸化物は、通常の酸化物と比較して、高表面積であること、耐酸性が十分であること、及び酸素等の解離反応において吸着能等の助触媒機能を有するのが望ましい。 Further, it is desirable that the oxide has a high surface area, sufficient acid resistance, and a cocatalyst function such as adsorption ability in a dissociation reaction of oxygen or the like as compared with a normal oxide.
こうした酸化物としては、TiO2等のチタン酸化物、V2O5又はVOX等のバナジウム酸化物、Ta2O5等のタンタル酸化物、H2WO4又はWO3等のタングステン酸化物、SbO2等のアンチモン酸化物、MoO2等のモリブデン酸化物、SnO2等のスズ酸化物、Er2O3等のエルビウム酸化物、CeO2等のセリウム酸化物、ZrO2等のジルコニウム酸化物、SiO2等のシリコン酸化物、ZnO等の亜鉛酸化物、MgO等のマグネシウム酸化物、Nb2O5等のニオブ酸化物及びAl2O3等のアルミニウム酸化物からなる群より選ばれた少なくとも1種が使用可能である。 Such oxides include titanium oxides such as TiO 2 , vanadium oxides such as V 2 O 5 or VO x , tantalum oxides such as Ta 2 O 5 , tungsten oxides such as H 2 WO 4 or WO 3 , Antimony oxide such as SbO 2 , molybdenum oxide such as MoO 2 , tin oxide such as SnO 2 , erbium oxide such as Er 2 O 3 , cerium oxide such as CeO 2 , zirconium oxide such as ZrO 2 , At least one selected from the group consisting of silicon oxides such as SiO 2 , zinc oxides such as ZnO, magnesium oxides such as MgO, niobium oxides such as Nb 2 O 5 and aluminum oxides such as Al 2 O 3. Species can be used.
この中で、ナノスケールの二酸化チタンが好適であり、径がnmスケールのナノワイヤー又はナノチューブ化されたTiO2が挙げられる。 Among these, nanoscale titanium dioxide is preferable, and nanowires with a diameter of nm scale or TiO 2 that has been converted into a nanotube can be used.
また、前記触媒材料は貴金属、例えば白金からなるのがよく、白金合金(Pt−Ti、Pt−Cr、Pt−Co、Pt−Ni等)であってもよい。 The catalyst material may be made of a noble metal, such as platinum, and may be a platinum alloy (Pt—Ti, Pt—Cr, Pt—Co, Pt—Ni, etc.).
本発明の担体材料、触媒電極材料又は触媒電極は、前記電気化学デバイスの電極の少なくとも1つ、特に燃料電池における酸素極を構成するのに好適である。 The support material, catalyst electrode material or catalyst electrode of the present invention is suitable for constituting at least one of the electrodes of the electrochemical device, particularly an oxygen electrode in a fuel cell.
また、本発明の製造方法において、前記担体材料として、請求項11〜14のいずれか1項に記載した担体材料を使用し、この担体材料に、請求項15又は16に記載した電極触媒材料を付着させるのがよい。
In the production method of the present invention, the carrier material described in any one of claims 11 to 14 is used as the carrier material, and the electrode catalyst material described in
この場合、前記担体材料としてナノスケールの二酸化チタンを使用し、前記電極触媒として白金を使用するとき、前記二酸化チタンの分散液に塩化白金酸を前記前駆体として添加することが、高出力を安定して得る上で望ましい。 In this case, when nanoscale titanium dioxide is used as the support material and platinum is used as the electrode catalyst, adding chloroplatinic acid as a precursor to the titanium dioxide dispersion can stabilize the output. It is desirable to obtain it.
以下、本発明の好ましい実施の形態を図面参照下に説明する。 Hereinafter, preferred embodiments of the present invention will be described with reference to the drawings.
酸化物担体と触媒金属の役割
図1には、本発明に基づいて、酸化物担体としてチタン酸化物、例えばTiO2又はTinO2n-1(n=4〜9)のナノワイヤーを用い、この酸化物担体に触媒金属としての例えばPt粒子を付着させた触媒電極材料を示す。
Role of Oxide Support and Catalytic Metal FIG. 1 uses titanium oxide, for example, TiO 2 or Ti n O 2n-1 (n = 4-9) nanowires as the oxide support according to the present invention, A catalyst electrode material in which, for example, Pt particles as a catalyst metal are attached to this oxide carrier is shown.
この酸化物担体は、通常の酸化物よりも高表面積であり、耐酸性を有する上に、それ自体が酸素解離反応時の助触媒機能を有しているので、燃料電池の酸素極を構成する場合、酸素分子を担体表面に十分に吸着する作用がある。そして、吸着された酸素分子は、図11に示した炭素担体上のPt粒子とは異なって比較的大きな粒径、例えば140nmのPt粒子に接触すると、このPt粒子の表面上で解離反応を生じ、更に同表面上で燃料極側からのプロトンと反応して水を生成し、脱離させるものと考えられる。この場合、電子の供給は、電気伝導性の良好なPt粒子同士の接触によってPt粒子を介して行われる。 This oxide carrier has a surface area higher than that of a normal oxide, has acid resistance, and also has a cocatalyst function during an oxygen dissociation reaction, and thus constitutes an oxygen electrode of a fuel cell. In this case, there is an effect of sufficiently adsorbing oxygen molecules on the surface of the carrier. When the adsorbed oxygen molecules come into contact with Pt particles having a relatively large particle size, for example, 140 nm, unlike the Pt particles on the carbon support shown in FIG. 11, a dissociation reaction occurs on the surface of the Pt particles. Further, it is considered that water reacts with protons from the fuel electrode side on the same surface to generate and desorb water. In this case, the supply of electrons is performed through the Pt particles by the contact between the Pt particles having good electrical conductivity.
このようにして、酸化物担体の助触媒機能によって担体表面に酸素分子が吸着され、この酸素分子が粒径の大きなPt粒子の表面上で解離反応及び水生成反応を順次生じるため、触媒効率の向上による高出力化が可能となる。 In this way, oxygen molecules are adsorbed on the surface of the support by the cocatalyst function of the oxide support, and this oxygen molecule sequentially causes a dissociation reaction and a water generation reaction on the surface of the Pt particles having a large particle size. High output can be achieved by improvement.
酸化物担体を用いた場合の発電効果
図2には、担体にPt又はその合金を付着させてなる触媒材料によって形成した触媒電極を図10に示した燃料電池に用い、得られた発電特性を示す。この場合の燃料電池の各部の調製条件と測定条件は図2中に示した(ここで、TKK社:田中貴金属社、CCM:Catalyst-Coated Membrane法、Ti−NW又はTiO2−NW:酸化チタンのナノワイヤー、H2PtCl6・6H2O:後述のPtの前駆体)。
FIG. 2 shows the power generation effect when the oxide support is used . FIG. 2 shows the power generation characteristics obtained by using the catalyst electrode formed of the catalyst material in which Pt or an alloy thereof is adhered to the support for the fuel cell shown in FIG. Show. The preparation conditions and measurement conditions of each part of the fuel cell in this case are shown in FIG. 2 (where TKK: Tanaka Kikinzoku, CCM: Catalyst-Coated Membrane method, Ti—NW or TiO 2 —NW: titanium oxide) Nanowire, H 2 PtCl 6 .6H 2 O: Pt precursor described later).
この結果から、本発明に基づいて酸化チタンを担体とする触媒(Pt/TiO2−NW)を用いると、炭素担体を用いる場合(Pt/C)と比べて、特に0〜350mA/cm2の低電流領域において実効電圧が向上することが分る。即ち、低電流領域で高電圧が得られ、低電流、高電圧駆動が可能となり、その領域で駆動するのに好適な燃料電池となる。 From this result, when using the catalyst (Pt / TiO 2 -NW) using titanium oxide as a carrier based on the present invention, it is particularly 0 to 350 mA / cm 2 as compared with the case of using a carbon carrier (Pt / C). It can be seen that the effective voltage is improved in the low current region. That is, a high voltage can be obtained in a low current region, and a low current and high voltage drive is possible, and a fuel cell suitable for driving in that region is obtained.
こうした低電流・高電圧領域での駆動が重要である理由を図3について説明する。 The reason why driving in such a low current / high voltage region is important will be described with reference to FIG.
図3において、Pt/Cを用いたときの発電特性を□、出力特性を■とすると、燃料電池の高出力化についてのこれまでの検討は、限界電流を増加させる方向で広く行われてきた。実際に限界電流が増加した発電特性を△、出力特性を▲とすると、明らかに最高出力の増加(約117mW/cm2→約175mW/cm2)が確認できる。しかし、この最高出力を発生する際の実効電圧値を比較すると、意外なことに、次のようにほとんど変わらない。
116.8mW/cm2=0.345V×338.5mA/cm2
175.2mW/cm2=0.345V×507.7mA/cm2
In FIG. 3, when the power generation characteristics when Pt / C is used are □ and the output characteristics are ■, the investigation of increasing the output of the fuel cell has been widely conducted in the direction of increasing the limit current. . If the power generation characteristic in which the limit current has actually increased is Δ and the output characteristic is ▲, it can be clearly confirmed that the maximum output is increased (about 117 mW / cm 2 → about 175 mW / cm 2 ). However, surprisingly, when the effective voltage value at the time of generating the maximum output is compared, surprisingly, it hardly changes as follows.
116.8 mW / cm 2 = 0.345 V × 338.5 mA / cm 2
175.2 mW / cm 2 = 0.345 V × 507.7 mA / cm 2
ここで、燃料電池の問題点の一つである「駆動電圧の低さ」が挙げられる。一般的な電池類と比べ、燃料電池に関する駆動電圧の低さが指摘されており、最高出力が上昇してもその際に使用する実効電圧の上昇を伴わなければ、大部分は抵抗になってしまうことも同時に考えられる。実際に使用する際は、最高出力で駆動するということは抵抗(ロス)の観点からありえなく、ロスの少ない高電圧・低電流側での使用が期待される。燃料電池の実用化の時点では、DC−DCコンバーターによる昇圧が考えられるが、この際にも基本となる燃料電池の電圧が高いことが、昇圧時の変換ロスの低減に繋がる。 Here, “low drive voltage”, which is one of the problems of fuel cells, can be mentioned. It has been pointed out that the drive voltage for fuel cells is low compared to general batteries, and even if the maximum output rises, if it does not increase the effective voltage used at that time, most of the resistance becomes resistance. It can be considered at the same time. In actual use, driving at the maximum output is impossible from the viewpoint of resistance (loss), and use on the high voltage / low current side with less loss is expected. At the time of commercialization of the fuel cell, boosting by a DC-DC converter is conceivable, but the basic fuel cell voltage is high at this time as well, leading to a reduction in conversion loss during boosting.
そこで、本発明者は、燃料電池開発の方針として、限界電流の上昇のみにとらわれず、高電圧で使用できる領域、つまり、高電圧・低電流領域の駆動こそが燃料電池開発の大きな指針になると考え、これを本発明に基づく担体の使用によって実現したのである。この場合、限界電流が上記の例と変わらないとしたときの一例を示す。発電特性を○、出力特性を●とすると、
229.1mW/cm2=0.550V×416.5mA/cm2
となり、上記の例と比べると、限界電流の上昇なしに最高出力及び電圧が上昇することが分る。このことは、本発明に基づく酸化物担体を用いると、低電流領域で高電圧駆動が可能であり、極めて有用な性能が得られることを意味する。
Therefore, the present inventor believes that the fuel cell development policy is not limited only to the increase of the limit current, but the region that can be used at a high voltage, that is, the driving in the high voltage / low current region is a big guideline for fuel cell development. This has been realized by the use of a carrier according to the invention. In this case, an example when the limit current is not different from the above example is shown. If the power generation characteristics are ○ and the output characteristics are ●,
229.1 mW / cm 2 = 0.550 V × 416.5 mA / cm 2
Compared with the above example, it can be seen that the maximum output and voltage increase without increasing the limit current. This means that when the oxide support according to the present invention is used, high voltage driving is possible in a low current region, and extremely useful performance can be obtained.
酸化物担体の合成と触媒金属の担持
次に、チタン酸化物担体の調製方法及び触媒金属(Pt)の担持方法を説明する。
Supported synthesis and catalytic metal oxide support will now be described a supported method of preparing a titanium oxide support process and catalyst metal (Pt).
まず、デガッサ社製の酸化チタン粉末(P−25)を図4に示す条件で、オートクレーブ中において高濃度のアルカリ溶液(KOH水溶液)によって処理し、得られた酸化チタンスラリーを濾過洗浄後、加熱乾燥又は凍結乾燥(FD)する。その後、必要に応じて300〜800℃、60〜160分間、加熱処理して結晶化させ、層状構造の化合物に近い高表面積化されたナノワイヤー状の二酸化チタンを得る。なお、乾燥後に焼成した場合、結晶化が進みすぎて比表面積(BET値)が低下する。 First, titanium oxide powder (P-25) manufactured by Degasser is treated with a high-concentration alkaline solution (KOH aqueous solution) in an autoclave under the conditions shown in FIG. 4, and the resulting titanium oxide slurry is filtered, washed, and heated. Dry or freeze-dry (FD). Then, if necessary, heat treatment is performed at 300 to 800 ° C. for 60 to 160 minutes for crystallization to obtain nanowire-like titanium dioxide having a high surface area close to a compound having a layered structure. In addition, when baking after drying, crystallization progresses too much and a specific surface area (BET value) falls.
こうして凍結乾燥され、高表面積化された二酸化チタンのナノワイヤーの分散液に、白金前駆体としてのH2PtCl6・6H2O(塩化白金酸)又はPt(NH3)2(NO2)2を添加し、更にエタノール等のアルコールを添加して還元処理を行い、二酸化チタンの表面にPt粒子を堆積(担持)させた。 The titanium dioxide nanowire dispersion liquid freeze-dried and increased in surface area in this manner was added to a platinum precursor such as H 2 PtCl 6 .6H 2 O (chloroplatinic acid) or Pt (NH 3 ) 2 (NO 2 ) 2. In addition, an alcohol such as ethanol was added for reduction treatment to deposit (carry) Pt particles on the surface of titanium dioxide.
図5に示す結果は、本発明に基づいてP−25を出発原料とする二酸化チタン担体にH2PtCl6・6H2Oを前駆体としてPtを堆積させた場合には、ばらつきはあるものの発電特性が得られるのに対し、前駆体をPt(NH3)2(NO2)2としたときには殆ど性能が得られないことを示している。 The results shown in FIG. 5 show that, according to the present invention, when Pt is deposited on a titanium dioxide support using P-25 as a starting material with H 2 PtCl 6 .6H 2 O as a precursor, there is variation, but there is variation. While the characteristics are obtained, the performance is hardly obtained when the precursor is Pt (NH 3 ) 2 (NO 2 ) 2 .
触媒物性と活性
図6には、従来のPt/C触媒、本発明に基づくPt/TiO2−NW触媒について、透過型電子顕微鏡(TEM)による観察結果を示す。
The catalytic properties and activity Figure 6, conventional Pt / C catalyst, the Pt / TiO 2 -NW catalyst according to the present invention, showing the observation result using a transmission electron microscope (TEM).
これによれば、本発明に基づく触媒では、前駆体をH2PtCl6・6H2OとしたときにはPtの平均粒子径が140.6nmとなり、前駆体をPt(NH3)2(NO2)2としたときよりもずっと大きく、また従来の触媒のPtの平均粒子径よりもはるかに大きいことが分る。 According to this, in the catalyst based on the present invention, when the precursor is H 2 PtCl 6 .6H 2 O, the average particle diameter of Pt is 140.6 nm, and the precursor is Pt (NH 3 ) 2 (NO 2 ). much greater than when the 2, also it can be seen that much larger than the average particle diameter of Pt conventional catalyst.
そこで、こうしたPt粒径による触媒活性について比較したところ、図7に示すように、Pt粒径によって活性が左右されることはないことが分る。 Thus, when the catalyst activity due to such Pt particle size is compared, it can be seen that the activity is not influenced by the Pt particle size, as shown in FIG.
触媒中の触媒金属(Pt)とTiの状態
図8には、触媒中のPtの4fスペクトルとTiの2pスペクトルを示すが、本発明に基づいて前駆体にH2PtCl6・6H2Oを用いてTiO2−NWに担持させた場合、他の前駆体を用いるときに比べてPt4fのスペクトルがより4f7/2側へシフトしており、Ptの金属性が増していることが分る。これは、前駆体の種類により活性が向上(発電特性が向上)することと関連があるものと思われる。Tiについては、スペクトルに差異がない。
The catalytic metal (Pt) and Ti phase diagram 8 in the catalyst shows a 2p spectra of 4f spectra and Ti of Pt in the catalyst, the H 2 PtCl 6 · 6H 2 O in the precursor in accordance with the present invention When it is used and supported on TiO 2 -NW, the spectrum of Pt4f is shifted to the 4f 7/2 side more than when other precursors are used, and it can be seen that the metallicity of Pt is increased. . This seems to be related to the improvement in activity (improves power generation characteristics) depending on the type of precursor. For Ti, there is no difference in the spectrum.
触媒中の担持体の耐酸性
従来、触媒の担持体として広く用いられてきた炭素担体は、酸化による溶出が懸念されている。そこで図9について、従来用いられてきた炭素担体に替わり本例において担持体として用いたTiO2の耐酸性をpH−電位図によって説明する。
Acid resistance of carrier in catalyst Conventionally, carbon carriers that have been widely used as catalyst carriers are concerned about elution due to oxidation. Therefore, with reference to FIG. 9, the acid resistance of TiO 2 used as a support in this example in place of the conventionally used carbon support will be described with reference to a pH-potential diagram.
燃料電池に用いられる電極触媒材料は、プロトン伝導体に起因する超強酸(pH=0)や高温条件下で、カソード電位(標準水素電極に対して約1V)やアノード電位(標準水素電極に対して約0V)において溶出せずに安定であることが不可欠である。その点で触媒担体として広く用いられる炭素は熱力学的に不安定な材料であり、特に高電位においてその安定性が懸念される。これに対し、図9から、熱力学的にTiはTiO2の形で安定に存在し、燃料電池における諸条件においても溶出しないことが予想される。 Electrocatalyst materials used in fuel cells are cathodic potential (about 1 V for standard hydrogen electrode) and anode potential (about standard hydrogen electrode) under super strong acid (pH = 0) due to proton conductor and high temperature conditions. It is essential that it is stable without eluting at about 0V). In this respect, carbon widely used as a catalyst carrier is a thermodynamically unstable material, and there is a concern about its stability particularly at a high potential. On the other hand, from FIG. 9, it is expected that Ti thermodynamically exists stably in the form of TiO 2 and does not elute even under various conditions in the fuel cell.
電気化学デバイスの作製
上記したように、本発明に基づくPt担持の酸化チタンからなる触媒材料を作製した後、図10に示した構造と同様に、集電体上に塗布によって成膜或いはプレス成形したシート状触媒材料を挟持し、燃料電池セルを作製する。
Production of Electrochemical Device As described above, after producing a catalyst material made of Pt-supported titanium oxide based on the present invention, film formation or press molding is performed on the current collector by coating, as in the structure shown in FIG. The fuel cell is produced by sandwiching the sheet-shaped catalyst material.
この触媒材料は、単独で触媒電極を形成する以外にも、場合によっては、イオン伝導体、撥水性樹脂(例えばフッ素系)及び造孔剤(CaCO3)と混合して触媒電極を形成してよい。この触媒電極は、例えば白金(Pt)を二酸化チタンに担持した触媒からなる触媒層1と、多孔性のガス拡散性集電体としての例えばカーボンシート2とからなる多孔性のガス拡散性触媒電極を酸素極とするが、この触媒層1のみをガス拡散性触媒電極としてもよい。燃料極は、通常のPt担持の炭素材料で形成してよい。
In addition to forming a catalyst electrode alone, this catalyst material may be mixed with an ion conductor, a water-repellent resin (for example, fluorine-based) and a pore-forming agent (CaCO 3 ) in some cases to form a catalyst electrode. Good. This catalyst electrode is a porous gas diffusive catalyst electrode comprising, for example, a
そして、端子4付きの触媒電極からなる負極(燃料極又は水素極)5と、端子6付きの触媒電極からなる正極(酸素極)7とが対向して配置され、これらの両極間にナフィオン(登録商標)(デュポン社製のパーフルオロスルホン酸樹脂)等からなるプロトン伝導部3が挟持される。この燃料電池の動作は、既述した通りである。
A negative electrode (fuel electrode or hydrogen electrode) 5 composed of a catalyst electrode with a
以上に説明した実施の形態は、本発明の技術的思想に基づいて種々に変形が可能である。 The embodiment described above can be variously modified based on the technical idea of the present invention.
例えば、本発明に基づく電気化学デバイスが燃料電池として構成されている場合、少なくとも酸素極に対して本発明に基づく触媒電極が用いられていることが好ましいが、燃料極側に対しても用いられてよい。 For example, when the electrochemical device according to the present invention is configured as a fuel cell, the catalyst electrode according to the present invention is preferably used at least for the oxygen electrode, but it is also used for the fuel electrode side. It's okay.
また、本発明の電気化学デバイスとしてプロトン伝導タイプの燃料電池を説明したが、プロトン以外のイオンを伝導するタイプのデバイスとしてもよい。また、前記燃料電池の逆反応を利用した水素製造装置にも応用できる。また、金属−酸素電池や電解槽などへの適用も可能である。 In addition, although the proton conduction type fuel cell has been described as the electrochemical device of the present invention, a device that conducts ions other than protons may be used. Further, it can be applied to a hydrogen production apparatus using the reverse reaction of the fuel cell. Moreover, application to a metal-oxygen battery, an electrolytic cell, etc. is also possible.
本発明の触媒電極材料及び触媒電極は、燃料電池等の電気化学デバイスの出力特性及び耐久性を効果的に向上させ、また低コスト化にも寄与する。 The catalyst electrode material and catalyst electrode of the present invention effectively improve the output characteristics and durability of electrochemical devices such as fuel cells, and contribute to cost reduction.
1…触媒層、2…ガス透過性集電体、3…イオン(プロトン)伝導部、4、6…端子、5…負極(燃料極)、7…正極(酸素極)、8…水素ガス流路、9…酸素(空気)流路
DESCRIPTION OF
Claims (30)
主として酸化物からなる電極触媒用の担体材料を作製する構成と、
この担体材料の分散液に電極触媒の前駆体を添加する工程と、
還元処理によって前記前駆体中の触媒材料を前記担体材料に付着させる工程と、
前記触媒材料が前記担体材料に付着してなる触媒電極材料によって触媒電極を形成す る工程と
を有する、触媒電極の製造方法。 In an electrochemical device comprising a plurality of electrodes and an ionic conductor sandwiched between these electrodes, a method for producing a catalyst electrode used to constitute at least one of the plurality of electrodes,
A structure for producing a support material for an electrocatalyst mainly composed of an oxide;
Adding an electrocatalyst precursor to the carrier material dispersion;
Attaching the catalyst material in the precursor to the support material by reduction treatment;
Forming a catalyst electrode with a catalyst electrode material formed by adhering the catalyst material to the carrier material.
28. The method for producing a catalyst electrode according to claim 27, wherein a catalyst electrode used for constituting an oxygen electrode is produced in the fuel cell as the electrochemical device.
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JP2007048573A (en) * | 2005-08-09 | 2007-02-22 | Canon Inc | Membrane electrode assembly for fuel cell, its manufacturing method, and fuel cell |
JP2009054289A (en) * | 2007-08-23 | 2009-03-12 | National Institute For Materials Science | Anode material, its manufacturing method, and fuel cell using anode material |
WO2011004703A1 (en) * | 2009-07-07 | 2011-01-13 | 日本電気株式会社 | Oxygen reduction catalyst |
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