JP2000209742A - Electric circuit material and electrical junction box provided with the same - Google Patents

Electric circuit material and electrical junction box provided with the same

Info

Publication number
JP2000209742A
JP2000209742A JP11003493A JP349399A JP2000209742A JP 2000209742 A JP2000209742 A JP 2000209742A JP 11003493 A JP11003493 A JP 11003493A JP 349399 A JP349399 A JP 349399A JP 2000209742 A JP2000209742 A JP 2000209742A
Authority
JP
Japan
Prior art keywords
terminal
circuit
electric
shape
electric circuit
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP11003493A
Other languages
Japanese (ja)
Other versions
JP3409251B2 (en
Inventor
Koji Kasai
浩二 笠井
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sumitomo Wiring Systems Ltd
Original Assignee
Sumitomo Wiring Systems Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sumitomo Wiring Systems Ltd filed Critical Sumitomo Wiring Systems Ltd
Priority to JP00349399A priority Critical patent/JP3409251B2/en
Priority to DE69908896T priority patent/DE69908896T2/en
Priority to EP99310396A priority patent/EP1018783B1/en
Priority to CN00100902.8A priority patent/CN1259781A/en
Priority to US09/477,412 priority patent/US6325640B1/en
Publication of JP2000209742A publication Critical patent/JP2000209742A/en
Application granted granted Critical
Publication of JP3409251B2 publication Critical patent/JP3409251B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To form an electric circuit material that is applicable to various kinds of circuit shape by combining connecting unit materials with terminal unit materials. SOLUTION: As a bus bar that constitutes an internal circuit to be stored in an electric junction box, unit materials 12-1 to 12-7 provided with vertical parts including 12d-1 and horizontal parts equipped with 12e-1 are combined with connecting unit materials 11-1, 11-2 which are formed by cutting a continuous material of a certain width at a required length and by folding it back at required position to make it extend in a required horizontal direction, to fit a required circuit shape, and an electric circuit material 10 is formed by welding those materials.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、電気回路材および
該電気回路材を備えた電気接続箱に関し、詳しくは、自
動車に搭載されるジャンクションボックス等において、
内部回路を構成する電気回路材に汎用性をもたせ、搭載
する車種等が異なっても適用でき、また、回路変更等に
も容易に対応できるようにするものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an electric circuit member and an electric connection box provided with the electric circuit member.
The purpose is to provide versatility to the electric circuit material constituting the internal circuit so that it can be applied to different types of vehicles to be mounted, and to easily cope with circuit changes and the like.

【0002】[0002]

【従来の技術】従来、ジャンクションボックス等に分岐
回路を収容する電気接続箱においては、電線とバスバー
を圧接等により接続させ、高密度に回路を構成している
場合がある。上記バスバーは、大電流が流れる箇所であ
る電源回路等に使用されることが多い。
2. Description of the Related Art Conventionally, in an electric connection box in which a branch circuit is housed in a junction box or the like, a circuit may be formed at a high density by connecting electric wires and bus bars by pressure welding or the like. The bus bar is often used for a power supply circuit or the like where a large current flows.

【0003】例えば、図12に示す電気接続箱では、ロ
アケース1とアッパーケース2の内部において、電線
(単芯線)w−1を布線して最下層に配置し、その上に
第一絶縁板6A、バスバー7、第二絶縁板6Bを積層配
置すると共に、最上位層に電線w−2を配置している。
上記バスバー7から突設されている先端に圧接刃を有す
るスロット7Aを電線w−1、w−2に圧接接続し、ま
た、ロアケース1やアッパーケース2と一体に設けられ
たコネクタ3やリレーソケット4等の内部に圧接端子5
やメス端子等を配置して、これらの圧接端子5等も電線
w−1、w−2に接続して、高密度な内部回路を構成し
ている。
For example, in the electric junction box shown in FIG. 12, an electric wire (single core wire) w-1 is laid inside the lower case 1 and the upper case 2 and arranged in the lowermost layer, and a first insulating plate is placed thereon. 6A, the bus bar 7, and the second insulating plate 6B are stacked and arranged, and the electric wire w-2 is arranged on the uppermost layer.
A slot 7A having a pressure contact blade at the tip protruding from the bus bar 7 is press-connected to the electric wires w-1 and w-2, and a connector 3 and a relay socket provided integrally with the lower case 1 and the upper case 2 are provided. Press-fit terminal 5 inside 4 etc.
And pressure terminals 5 and the like are arranged, and these press contact terminals 5 and the like are also connected to the electric wires w-1 and w-2 to form a high-density internal circuit.

【0004】[0004]

【発明が解決しようとする課題】上記電気接続箱に収容
されるバスバーは、内部回路の形状に適応させるため、
導電金属板を所要形状に打抜加工し、折り曲げ加工及び
たたき加工により形成されており、また、内部回路は車
種や仕様により夫々異なるために、バスバーも種々の複
雑な形状ものが多種類必要となる。上記打抜加工は、打
抜用の金型を用いて打抜プレス機等により行っており、
この金型も打ち抜く所要形状ごとに必要となるので、多
種類の金型を製作せねばならず非常にコストがかかる問
題ある。さらに、同一の車種や仕様であっても、改良に
伴い内部回路が変更される場合には、バスバーの形状が
一定であるため、回路変更に容易に対応できない問題が
あり、既存のバスバーで対応できない場合は、新たにバ
スバーを製作する必要があり、設計等にも手間と時間を
要し、コストもかかる問題がある。
The busbar accommodated in the electric junction box is adapted to the shape of the internal circuit.
The conductive metal plate is stamped into the required shape, formed by bending and tapping, and the internal circuit differs depending on the vehicle type and specifications. Become. The above punching process is performed by a punching press machine using a die for punching,
Since this die is also required for each required shape to be punched out, various types of dies must be manufactured, which is very costly. Furthermore, even if the internal model is changed due to improvements, even if the vehicle type and specifications are the same, there is a problem that the shape of the busbar is constant, so it is not easy to respond to circuit changes. If this is not possible, it is necessary to manufacture a new bus bar, which requires time and effort for designing and the like, and has the problem of high cost.

【0005】本発明は、上記問題に鑑みてなされたもの
であり、車種や仕様ごとに専用のバスバーを製作するの
ではなく、基本となる単品材を組み合わせて構成する電
気回路材をバスバーとして使用することで、異なる車種
等や回路変更にも容易に低コストで対応できるようにす
ることを課題としている。
[0005] The present invention has been made in view of the above problems, and instead of manufacturing a dedicated bus bar for each vehicle type and specification, an electric circuit material configured by combining basic single components is used as the bus bar. Accordingly, it is an object of the present invention to be able to easily cope with a change of a different vehicle type or a circuit at a low cost.

【0006】[0006]

【課題を解決するための手段】上記課題を解決するため
に、本発明は、電気接続箱の内部回路として収容するバ
スバーを、略L形状、略U形状を含む垂直部と水平部と
を屈折して備えた形状で、垂直部の先端に端子を形成し
た端子用単品材と、一定幅の連続材を所要長さで切断す
ると共にこれら切断片を所要箇所で折り返して水平方向
で所要方向に向けた連結用単品材とを、組み合わせて形
成し、上記連結用単品材を連続水平バスバーとして用い
ると共に、その所要位置に上記端子用単品材の水平部を
溶接あるいはリベットで接続して構成している電気回路
材を提供している。
SUMMARY OF THE INVENTION In order to solve the above-mentioned problems, the present invention refracts a bus bar for accommodating an internal circuit of an electric junction box into a vertical portion and a horizontal portion including a substantially L shape and a substantially U shape. In the shape provided, a single piece of terminal material with a terminal formed at the tip of the vertical part and a continuous material of a fixed width are cut at the required length, and these cut pieces are folded back at the required location and horizontally in the required direction. A single piece of material for connection is formed in combination, the single piece of connection is used as a continuous horizontal bus bar, and the horizontal portion of the single piece of terminal is connected to its required position by welding or rivets. Electrical circuit materials.

【0007】上記のように、バスバーを端子用単品材と
連結用単品材を組み合わせて形成し、これらを溶接等に
より構成する電気回路材をバスバーの使用箇所である、
内部回路において大電流の流れる箇所等に使用すること
で、従来の打ち抜きにより形成したバスバーを使用せず
に内部回路を構成することができる。よって、多種類の
打抜用の金型も不要となり、金型の製作等に要していた
費用を大幅に削減することができる。
As described above, the bus bar is formed by combining the single terminal material and the single connection material, and the electric circuit material formed by welding or the like is the location where the bus bar is used.
By using the internal circuit at a location where a large current flows, the internal circuit can be configured without using a bus bar formed by conventional punching. Accordingly, various types of punching dies are not required, and the cost required for manufacturing the dies can be significantly reduced.

【0008】また、上記電気回路材は、設計された回路
に基づいて、夫々単品材を組み合わせて構成するため、
これらの単品材を共用できるように回路を構成すれば、
種々の回路形状に対し柔軟に対応できるようになり、異
なる車種や仕様に対しても汎用性をもたせることができ
る。さらに、回路変更に対しても、夫々単品材を適宜組
み合わせることで、容易に対応することができる。特
に、電気回路材を構成する連結用単品材は一定の所要長
さに切断した連続材を折り返して形成していくため、電
気回路材のベースとなる部分を、回路形状に適応させて
容易に形成することができる。
In addition, since the above-mentioned electric circuit materials are configured by combining individual materials based on the designed circuit,
If the circuit is configured so that these single materials can be shared,
It is possible to flexibly cope with various circuit shapes, and it is possible to provide versatility to different vehicle types and specifications. Further, it is possible to easily cope with circuit changes by appropriately combining the individual materials. In particular, since the single piece of connecting material constituting the electric circuit material is formed by folding a continuous material cut to a required length, the base portion of the electric circuit material can be easily adapted to the circuit shape. Can be formed.

【0009】上記連結用単品材と端子用単品材の組み合
わせに用いる接続は、抵抗溶接やレーザー溶接等の溶接
あるいはリベットで行うことで、容易かつ確実に接続す
ることができる。上記以外の接続方法としては、半田付
けを使用してもよい。
The connection used for the combination of the above-mentioned single connection material and the single terminal material can be easily and reliably connected by welding such as resistance welding or laser welding or by using rivets. As a connection method other than the above, soldering may be used.

【0010】また、本発明の電気回路材は、電気接続箱
の内部回路として収容するバスバーを、略L形状、略U
形状を含む垂直部と水平部とを屈折して備えた形状で、
垂直部の先端に端子を形成した端子用単品材と、一定幅
の連続材を所要長さで切断すると共にこれら切断片を所
要箇所で折り返して水平方向で所要方向に向けると共に
垂直方向に屈折させた連結用単品材とを、組み合わせて
形成し、上記連結用単品材の水平部分の所要位置に上記
端子用単品材の水平部を溶接あるいはリベットで接続し
て構成している。
Further, the electric circuit material of the present invention provides a bus bar for accommodating an internal circuit of an electric junction box in a substantially L shape, a substantially U shape.
In the shape provided by refracting the vertical part and the horizontal part including the shape,
A single piece of terminal material with a terminal formed at the tip of the vertical part, and a continuous material of a certain width are cut at the required length, and these cut pieces are folded at required places, turned in the required direction in the horizontal direction, and bent in the vertical direction. The connecting single-piece material is formed in combination, and the horizontal portion of the terminal single-piece material is connected to a required position of the horizontal portion of the connecting single-piece material by welding or rivet.

【0011】上記のように、電気回路材を構成する連結
用単品材を水平方向と垂直方向に折り返して、ベースと
なる部分を形成することで、さらに多彩な回路形状に対
応することができ、電気回路材を適応できる範囲を広く
することができる。
[0011] As described above, by forming the base portion by folding the connecting single material constituting the electric circuit material in the horizontal and vertical directions, it is possible to cope with more various circuit shapes. The applicable range of the electric circuit material can be widened.

【0012】また、上記端子用単品材は多車種に共用さ
れるものであり、略L形状の垂直部先端をタブとしたも
の、略L形状の垂直部先端に圧接刃を備えたスロットを
切り欠いたもの、略L形状の垂直部先端にメス端子部を
備えたもの、上記連結用単品材に接続される水平部の両
端に垂直部を備えた略U形状で両垂直部の先端にタブ、
スロット、メス端子のいずれかを備えたものからなるこ
とが好ましい。このように、端子用単品材の垂直部の先
端にタブを設けて、直接にロアケース等コネクタに挿入
することで、外部回路との接続回路部分を容易に形成す
ることができる。また、他の垂直部先端に圧接刃を備え
たスロットを設けることで、電気接続箱内部の電線と直
接に圧接接続できるため、異なる階層との内部回路も容
易に接続できる。さらに、別の他の垂直部先端にメス端
子を設けることにより、異なる層の電気回路材等のタブ
や、リレー等のタブも直接挿入でき、種々の接続を直接
に行うことができる。
Further, the above-mentioned single terminal material is commonly used for various types of vehicles, and includes a tab having a substantially L-shaped vertical end and a slot provided with a press-contact blade at the substantially L-shaped vertical end. Chipped, substantially L-shaped vertical part with female terminal at the tip, horizontal part connected to the connecting piece of material, substantially U-shaped with vertical parts at both ends, and tabs at the ends of both vertical parts ,
It is preferable that the terminal is provided with one of a slot and a female terminal. As described above, by providing the tab at the end of the vertical portion of the single terminal material and directly inserting it into the connector such as the lower case, the connection circuit portion to the external circuit can be easily formed. Further, by providing a slot provided with a pressure contact blade at the tip of the other vertical portion, direct pressure connection with the electric wire inside the electric connection box can be made, so that an internal circuit with a different layer can be easily connected. Further, by providing a female terminal at the tip of another vertical portion, tabs such as electric circuit materials of different layers and tabs such as relays can be directly inserted, and various connections can be made directly.

【0013】また、上記複数の連結用単品材を直線方
向、直交方向あるいは斜め方向に重ねて溶接あるいはリ
ベットで接続し、該連結用単品材の連結形態により上記
端子用単品材を所要位置に連結している。このように、
連結用単品材を重ねて接続することで、回路が複雑な形
状であっても、それに対応させて電気回路材のベースと
なる部分を形成でき、さらに、このベースとなる部分に
端子用単品材を所要位置に連結して、所要の回路を構成
できる。また、上記の連結単品材同士の接続も、溶接あ
るいはリベットにより行うので、接続の確実性等を確保
することができる。上記の接続方法以外には半田付けで
行ってもよい。
[0013] Further, the plurality of connecting single members are overlapped in a linear, orthogonal or oblique direction and connected by welding or rivets, and the connecting single members are connected to required positions by the connecting form of the connecting single members. are doing. in this way,
Even if the circuit has a complicated shape, the base part of the electric circuit material can be formed corresponding to the complicated shape by connecting and connecting the individual parts for connection. Can be connected to a required position to form a required circuit. In addition, since the connection between the above-mentioned connected single-piece materials is performed by welding or rivets, it is possible to ensure connection reliability and the like. Other than the connection method described above, soldering may be used.

【0014】さらに、上記電気回路材を電源回路として
収容している電気接続箱を提供している。上記のように
して形成した電気回路材を電源回路として用いること
で、従来の電源回路用のバスバーを使用せずに、内部回
路を構成することができ、金型等の製作に要していたコ
ストを削減することができる。
Further, the present invention provides an electric connection box containing the electric circuit material as a power supply circuit. By using the electric circuit material formed as described above as a power supply circuit, an internal circuit can be formed without using a bus bar for a conventional power supply circuit, which was required for manufacturing a mold and the like. Costs can be reduced.

【0015】[0015]

【発明の実施の形態】以下、本発明の実施形態を図面を
参照して説明する。図1は、本発明の電気回路材10を
示し、電気回路材10は、連続水平バスバーとして用い
る連結用単品材11−1、11−2および垂直部12d
−1〜12d−7と水平部12e−1〜12e−7を夫
々有する端子用単品材12−1〜12−7を組み合わせ
て接続することで構成されている。
Embodiments of the present invention will be described below with reference to the drawings. FIG. 1 shows an electric circuit member 10 according to the present invention. The electric circuit member 10 is a single connecting member 11-1, 11-2 and a vertical portion 12d used as a continuous horizontal bus bar.
-1 to 12d-7 and single terminal materials 12-1 to 12-7 having horizontal portions 12e-1 to 12e-7, respectively.

【0016】上記連結用単品材11−1は、図2に示す
ように、一定厚さt及び一定幅wを有する長尺な黄銅板
や銅合金等の導電板である連続材D−1を所要長さに切
断すると共に、所要箇所で折り返して、水平方向で所要
方向に向けて形成されている。上記連続材D−1の一定
厚さt及び一定幅wは、導電板D−1を流れる電流値に
十分対応できる断面積を有し、かつ、他の連結用単品材
や端子用単品材と接続するときに、十分な接触面積を有
する寸法に設定されている。また、切断する所要長さ
は、設計された回路形状に対応させて長さで切断し、折
り返す箇所も回路形状に対応した箇所で折り返してい
る。なお、連結用単品材11−2も、上記と同様に形成
している。
As shown in FIG. 2, the single connection material 11-1 is a continuous material D-1 which is a long conductive plate such as a brass plate or a copper alloy having a constant thickness t and a constant width w. It is cut to the required length, folded back at the required location, and formed horizontally in the required direction. The constant thickness t and the constant width w of the continuous material D-1 have a cross-sectional area enough to cope with a current value flowing through the conductive plate D-1, and are different from other connecting single materials or terminal single materials. When connecting, the dimensions are set to have a sufficient contact area. In addition, the required length to be cut is such that the length is cut in accordance with the designed circuit shape, and the turn is also made at the position corresponding to the circuit shape. Note that the connecting single-piece material 11-2 is also formed in the same manner as described above.

【0017】一方、端子用単品材12−1〜12−7
は、図1に示すように、垂直部と水平部からなる略L形
状の端子用単品材12−1等や、略U形状の端子用単品
材12−4等のものがある。略L形状のものは、垂直部
12d−1、12d−5等の先端をタブ12a−1、1
2a−5等としている端子用単品材12−1、12−5
等、垂直部12d−2等の先端に圧接刃を備えたスロッ
ト12b−2等を切り欠いた端子用単品材12−2等、
さらに、垂直部先端にメス端子部12c−6等を備えた
12−6等の型がある。一方、略U形状の端子用単品材
12−4は、水平部12e−4の両端に垂直部12d−
4、12d−4を備えており、一方の垂直部先端にはタ
ブを、他方の先端にはスロットを設けている。また、他
の略U形状の端子用単品材は、両垂直部の先端にタブ1
2a、スロット12b、メス端子12cのいずれかを備
えている。
On the other hand, the terminal material 12-1 to 12-7
As shown in FIG. 1, there are a single terminal material 12-1 having a substantially L shape composed of a vertical portion and a horizontal portion, and a single terminal material 12-4 having a substantially U shape. In the case of the substantially L shape, the tips of the vertical portions 12d-1, 12d-5 and the like are connected to the tab 12a-1,
Single terminal materials 12-1 and 12-5, such as 2a-5
Single terminal material 12-2 or the like in which a slot 12b-2 or the like provided with a pressure contact blade at the tip of a vertical portion 12d-2 or the like is cut out.
Further, there is a type such as 12-6 having a female terminal portion 12c-6 at the end of the vertical portion. On the other hand, the single U-shaped terminal material 12-4 has a vertical portion 12d-
4, 12d-4, with a tab at one vertical end and a slot at the other end. In addition, another single U-shaped terminal material is provided with tabs 1 at the ends of both vertical portions.
2a, a slot 12b, and a female terminal 12c.

【0018】上記略L形状の端子用単品材12−1等
は、図3に示すように、黄銅板や銅合金等である一枚の
導電板D−2を打抜プレス機等を用いて所要形状に打ち
抜き、折り曲げ加工を行って屈折させ、垂直部12dお
よび水平部12eを備えた略L形状に形成している。な
お、上記打抜の際、垂直部12dとなる側の先端にタブ
12aを備えるものは、タブ12aを形成するように打
ち抜き、圧接刃を備えるものは、スロット12bを切り
欠くように打ち抜いている。また、メス端子を備えるも
のは、メス端子を形成できる形状に打ち抜いている。
As shown in FIG. 3, the substantially L-shaped terminal material 12-1 and the like are formed by using a punching press or the like to form a single conductive plate D-2 made of a brass plate or a copper alloy. The sheet is punched into a required shape, bent, bent, and formed into a substantially L shape having a vertical portion 12d and a horizontal portion 12e. At the time of the above punching, those having the tab 12a at the tip on the side that becomes the vertical portion 12d are punched so as to form the tab 12a, and those having the press contact blade are punched so as to cut out the slot 12b. . In addition, those having a female terminal are punched into a shape capable of forming a female terminal.

【0019】その後、回路形成で不要となる箇所(図中
の斜線部)を切断して、略L形状の端子用単品材12−
1等を形成している。また、上記切断後、垂直部の先端
にメス端子を形成するものは、夫々折り曲げ加工等によ
りメス端子を形成している。なお、上記製作手順は作業
性等を考慮して、適宜順番を入れ換えてもよい。
Thereafter, a portion (hatched portion in the figure) which is not necessary for forming the circuit is cut to obtain a substantially L-shaped terminal material 12-.
1 and so on. After the above cutting, the female terminal is formed at the end of the vertical portion by bending or the like to form the female terminal. Note that the order of the above manufacturing procedure may be appropriately changed in consideration of workability and the like.

【0020】また、上記略U形状の端子用単品材12−
5等も、図4(A)に示すように、上記と同様に、導電
板D−2’を打抜加工および折り曲げ加工による屈折
で、略U形状に形成し、不要箇所(図中の斜線部)を切
断し、水平部12eの両端に二つの垂直部12dを備え
た略U形状に形成している。なお、上記垂直部12dの
位置関係は、上記のように相互に対向する位置関係に限
定されず、例えば、図4(B)(C)のように、夫々垂
直部12d’、12d”が相互に対向しない位置関係に
してもよい。
Further, the above-mentioned single U-shaped terminal material 12-
5A, etc., as shown in FIG. 4A, similarly to the above, the conductive plate D-2 ′ is formed into a substantially U shape by bending by punching and bending, and unnecessary portions (shaded lines in the drawing) ) Is cut into a substantially U-shape having two vertical portions 12d at both ends of a horizontal portion 12e. The positional relationship between the vertical portions 12d is not limited to the positional relationship facing each other as described above. For example, as shown in FIGS. 4B and 4C, the vertical portions 12d 'and 12d " May not be opposed.

【0021】上記略L形状や略U形状の端子用単品材1
2−1等は一つの車種や仕様に限定されるものではな
く、他車種に共用されるものであり、垂直部12dや水
平部12eの寸法の標準化を図ることで、さらに標準部
品として汎用化を図るようにしてもよい。また、これら
の端子用単品材の形状は上記のように略L形状、略U形
状に限定されることはなく、垂直部と水平部を備えるよ
うにすれば、形状は限定されない。
The above substantially L-shaped or substantially U-shaped terminal single material 1
2-1 and the like are not limited to one vehicle type or specification, but are shared by other vehicle types. Standardization of the dimensions of the vertical portion 12d and the horizontal portion 12e further generalizes the use as standard parts. May be achieved. In addition, the shape of the single terminal material is not limited to the substantially L-shape or the substantially U-shape as described above, and the shape is not limited as long as the vertical and horizontal portions are provided.

【0022】図1に示す電気回路材10は、上記連結用
単品材11−1、11−2および端子用単品材12−1
等を組み合わせて、連結用単品材11−1、11−2を
連続水平バスバーとして用いると共に、回路形状に合致
した所要位置で端子用単品材12−1等の水平部と溶接
で接続して構成している。詳しくは、連結用単品材11
−1、11−2を、設計された回路形状に合わせて直交
方向に重ねて溶接接続することで、ベースとなる部分の
連結形態を形成し、上記連結形態により端子用単品材1
2−1等を、設計された回路に対応する所要位置に溶接
により連結している。なお、連結用単品材を重ねていく
方向は、直交方向に限定されることはなく、所要の回路
形状にあわせて直線方向、斜め方向にしてもよい。
The electric circuit member 10 shown in FIG. 1 is composed of the above-mentioned single connecting members 11-1 and 11-2 and a single terminal member 12-1.
In addition to using the connecting single-piece materials 11-1 and 11-2 as continuous horizontal bus bars, they are connected to the horizontal portion of the terminal single-piece material 12-1 or the like by welding at a required position matching the circuit shape. are doing. For details, single connection material 11
-1 and 11-2 are overlapped and welded in the orthogonal direction in accordance with the designed circuit shape to form a connection form of a base portion.
2-1 and the like are connected by welding to required positions corresponding to the designed circuit. In addition, the direction in which the single connecting materials are stacked is not limited to the orthogonal direction, and may be a linear direction or an oblique direction in accordance with a required circuit shape.

【0023】上記接続および連結を行う溶接は、例え
ば、図5(A)に示すように、連結用単品材11−1に
端子用単品材12−1及び連結用単品材11−2を当接
させて配置し、当接部を抵抗溶接の電極(図示せず)で
挟み込んで溶接している。上記抵抗溶接には、スポット
溶接等が用いられており、他の溶接方法として、レーザ
ー溶接、超音波溶接等を用いてもよい。
In the welding for connection and connection, for example, as shown in FIG. 5 (A), the connection single material 11-1 is brought into contact with the terminal single material 12-1 and the connection single material 11-2. The contact portion is welded by sandwiching the contact portion with a resistance welding electrode (not shown). Spot welding or the like is used for the resistance welding, and laser welding, ultrasonic welding, or the like may be used as another welding method.

【0024】また、溶接以外の接続方法としては、図5
(B)に示すように、リベット13で接続するようにし
てもよい。リベット13を用いる場合には、連結用単品
材11−1、11−2および端子用単品材12−1等の
製作時の打抜工程において、挿通穴11f−1、12f
−1等を打ち抜いており、上記挿通穴11f−1、12
f−1が連通するように連結用単品材11−1と端子用
単品材12−1を重ね合わせ、リベット13を挿通穴1
1f−1、12f−1に挿通すると共にリベットハンマ
(図示せず)で締付け頭を形成して接続を行っている。
連結用単品材11−1と11−2や、他の端子用単品材
との接続も上記と同様にリベットにより接続している。
また、上記以外の接続方法としては、半田付けで接続を
行ってもよい。
FIG. 5 shows a connection method other than welding.
As shown in (B), connection may be made with rivets 13. When the rivet 13 is used, the insertion holes 11f-1 and 12f are used in the punching process at the time of manufacturing the connection single materials 11-1 and 11-2 and the terminal single material 12-1 and the like.
-1 and the like, and the insertion holes 11f-1 and 12f
The connecting single-piece material 11-1 and the terminal single-piece material 12-1 are overlapped so that f-1 communicates, and the rivet 13 is inserted into the insertion hole 1.
1f-1 and 12f-1 are inserted, and a rivet hammer (not shown) is used to form a fastening head for connection.
The connection with the connection single materials 11-1 and 11-2 and the other terminal single materials is also performed by rivets in the same manner as described above.
As a connection method other than the above, connection may be performed by soldering.

【0025】なお、電気回路材10は、図1に示される
形状に限定されることはなく、設計される種々の回路形
状に適応させて、夫々連結用単品材11と端子用単品材
12を組み合わせて、種々の形状の電気回路材を形成す
ることができる。
The electric circuit material 10 is not limited to the shape shown in FIG. 1, but is adapted to various designed circuit shapes, and the connection single material 11 and the terminal single material 12 are respectively formed. In combination, various shapes of electric circuit materials can be formed.

【0026】また、図6は、本実施形態の変形例の電気
回路材10’を示しており、高密度な内部回路に対応す
るため、水平部分11e−2’、11e−3’と第二水
平部分11g−2’、11g−3’を有している。この
電気回路材10’は連結用単品材11−1’、11−
2’、11−3’および端子用単品材12−1’〜12
−9’を組み合わせて接続することで構成されている。
FIG. 6 shows an electric circuit material 10 'according to a modification of the present embodiment. In order to cope with a high-density internal circuit, horizontal portions 11e-2' and 11e-3 'and a second portion are provided. It has horizontal portions 11g-2 'and 11g-3'. The electric circuit material 10 'is a single connection material 11-1', 11-.
2 ', 11-3' and single material for terminal 12-1 'to 12
-9 'in combination.

【0027】上記連結用単品材11−1’、は、本実施
形態と同様に形成されているが、連結用単品材11−
2’は、図7に示すように、一定幅の所要長さに切断し
た連続材D−1’を所要箇所で折り返して水平方向で所
要方向にむけると共に、回路形状に対応した位置で水平
部分11e−2’から垂直方向に屈折させた垂直部分1
1d−2’を設けており、さらに、再度、水平方向に屈
折させて第二水平部分11g−2’を設けている。ま
た、連結用単品材11−3’も上記と同様に水平部分1
1e−3’から垂直方向に屈折させて、垂直部分11d
−3’を設け、さらに水平方向に屈折させて第二水平部
分11g−3’を設けている。
The single connecting material 11-1 'is formed in the same manner as in the present embodiment, but the single connecting material 11-1' is used.
2 ′, as shown in FIG. 7, a continuous material D-1 ′ cut to a required length of a constant width is turned back at a required location and is directed in a required direction in a horizontal direction, and a horizontal portion is provided at a position corresponding to a circuit shape. Vertical part 1 refracted vertically from 11e-2 '
1d-2 'is provided, and the second horizontal portion 11g-2' is provided by being refracted in the horizontal direction again. In addition, the single piece material for connection 11-3 'is also the same as the horizontal part 1 as described above.
1e-3 'is refracted in the vertical direction to form a vertical portion 11d.
-3 ', and further refracted in the horizontal direction to provide a second horizontal portion 11g-3'.

【0028】一方、端子用単品材12−1’〜12−
9’は、前述した本実施形態と同様に、L形状、U形状
を含む垂直部と水平部を有する形状に形成し、夫々垂直
部の先端には、タブ、スロット、メス端子のいずれかを
備えている。これら、連結用単品材11−1’〜11−
3’および端子用単品材12−1’〜12−9’を、本
実施形態と同様に、回路形状に対応させて組み合わせて
接続して、2層の水平部分を有する電気回路材10’を
形成している。なお、電気回路材10’も、図6に示す
形状に限定されることはなく、例えば、連結用単品材に
複数の垂直部を設けることで、2層以上の水平部分を有
する形状にしてもよい。
On the other hand, the terminal materials 12-1 'to 12-
9 'is formed in a shape having a vertical portion and a horizontal portion including an L shape and a U shape, similarly to the above-described embodiment, and a tip of each of the vertical portions is provided with one of a tab, a slot, and a female terminal. Have. These connection single materials 11-1 'to 11-
Similarly to the present embodiment, the 3 'and the single terminal materials 12-1' to 12-9 'are combined and connected according to the circuit shape to form an electric circuit material 10' having a two-layer horizontal portion. Has formed. In addition, the electric circuit material 10 ′ is not limited to the shape shown in FIG. 6. For example, by providing a plurality of vertical portions in a single connecting material, a shape having two or more layers of horizontal portions is provided. Good.

【0029】図8は、本実施形態の電気回路材10を電
源回路として収容している電気接続箱20を示してい
る。電気接続箱20はロアケース21とアッパケース2
2より構成されており、下層の電線w−1と上層の電線
w−2との間に電気回路材10を配置している。
FIG. 8 shows an electric connection box 20 containing the electric circuit material 10 of the present embodiment as a power supply circuit. The electric connection box 20 includes a lower case 21 and an upper case 2
The electric circuit member 10 is arranged between the lower electric wire w-1 and the upper electric wire w-2.

【0030】図9(A)(B)に示すロアケース21及
びアッパケース22は、樹脂成形されており、ロアケー
ス21の下面21aおよびアッパケース22の上面22
aには、コネクタ23、リレーソケット24、ヒューズ
ソケット25を着脱自在に装着固定できる開口21b、
22b−1、22b−2、22b−3を備えている。な
お、これらの開口21b、22b−1等は、図9(A)
(B)の状態に限定されることはなく、電気接続箱に収
容する内部回路と外部回路との接続点数や、必要とされ
るリレーやヒューズ数に応じて、適宜設けるようにして
もよい。さらに、アッパーケース22の上面22aの一
部には、電子制御ユニット収容部22cも設けている。
The lower case 21 and the upper case 22 shown in FIGS. 9 (A) and 9 (B) are formed of resin, and the lower surface 21a of the lower case 21 and the upper surface 22 of the upper case 22 are formed.
a has an opening 21b in which a connector 23, a relay socket 24, and a fuse socket 25 can be removably mounted and fixed;
22b-1, 22b-2 and 22b-3 are provided. Note that these openings 21b, 22b-1 and the like are shown in FIG.
The present invention is not limited to the state shown in (B), and may be provided as appropriate according to the number of connection points between the internal circuit and the external circuit housed in the electric connection box and the required number of relays and fuses. Further, an electronic control unit housing portion 22c is provided on a part of the upper surface 22a of the upper case 22.

【0031】図10(A)(B)(C)は、上記開口2
1b、22b−1〜22b−3に装着するコネクタ2
3、リレーソケット24、ヒューズソケット25を示し
ている。図10(A)のコネクタ23は圧接端子26を
挿入して、コネクタ嵌合部23bへ外部回路用のコネク
タ(図示せず)を嵌合することで、内部回路と接続する
ようにしている。また、コネクタ23の外周部には、装
着時の安定のために鍔部23aを設けている。なお、コ
ネクタ23の大きさは接続する端子数に応じた寸法を種
々設定してもよく、これらの寸法はコネクタ23の共用
化を図るため、標準寸法として設定してもよい。
FIGS. 10 (A), 10 (B) and 10 (C) show the opening 2
1b, connector 2 mounted on 22b-1 to 22b-3
3, a relay socket 24 and a fuse socket 25 are shown. The connector 23 shown in FIG. 10A is connected to the internal circuit by inserting the press contact terminal 26 and fitting a connector (not shown) for an external circuit into the connector fitting portion 23b. Further, a flange portion 23a is provided on the outer peripheral portion of the connector 23 for stability during mounting. The size of the connector 23 may be variously set in accordance with the number of terminals to be connected, and these dimensions may be set as standard dimensions in order to share the connector 23.

【0032】図10(B)のリレーソケット24は、リ
レー(図示せず)挿入用のソケットで、上面にリレー挿
入部24b、外周部に鍔部24aを設けている。また、
図10(C)のヒューズソケット25は、ヒューズ(図
示せず)挿入用のソケットで、上部にヒューズ挿入部2
5b、外周部に上記と同様に鍔部25aを設けている。
上記リレーソケット24およびヒューズソケット25の
外径寸法等も共用化を図るため、標準寸法を設定しても
よい。
The relay socket 24 shown in FIG. 10B is a socket for inserting a relay (not shown), and has a relay insertion portion 24b on an upper surface and a flange portion 24a on an outer peripheral portion. Also,
A fuse socket 25 shown in FIG. 10C is a socket for inserting a fuse (not shown), and has a fuse insertion portion 2 at the top.
5b, a flange 25a is provided on the outer periphery in the same manner as described above.
Standard dimensions may be set in order to share the outer diameter of the relay socket 24 and the fuse socket 25 and the like.

【0033】電気接続箱20の製造手順は、まず、ロア
ケース21、アッパーケース22の開口21b、22b
−1等に、コネクタ23、リレーソケット24、ヒュー
ズソケット25を装着固定している。また、回路構成
上、コネクタ23等を装着する必要のない開口21b、
22b−1等には、図10(D)に示す閉じ蓋26を装
着して開口21b等を塞いでいる。なお、上記コネクタ
23等を、より強固に固定する必要がある場合は、溶着
あるいは接着剤等を用いて固定してもよい。
The procedure for manufacturing the electric junction box 20 is as follows: first, the lower case 21 and the openings 21b, 22b of the upper case 22
-1, etc., a connector 23, a relay socket 24, and a fuse socket 25 are mounted and fixed. Also, due to the circuit configuration, there is no need to mount the connector 23, etc.
A closing lid 26 shown in FIG. 10D is attached to 22b-1 and the like to close the opening 21b and the like. If it is necessary to fix the connector 23 or the like more firmly, the connector 23 or the like may be fixed by welding or using an adhesive.

【0034】次に、図11に示すように、ロアケース2
1とアッパーケース22とを内面が上方を向いた状態
で、隙間Cを開けて並べ、これらロアケース21とアッ
パーケース22の内面に沿って、隙間Cを跨いで一筆書
きで電線(単芯線)wを配線し、ロアケース21とアッ
パーケース22に取り付けた圧接端子26と圧接接続し
ている。このように電線wを配線してから、隙間Cで図
中の二点鎖線で示すように切断して、ロアケース21側
の電線w−1とアッパーケース22側の電線w−2とに
分離している。
Next, as shown in FIG.
1 and the upper case 22 are arranged with a gap C therebetween with the inner surface facing upward, and the electric wire (single-core wire) w is drawn in a single stroke across the gap C along the inner surfaces of the lower case 21 and the upper case 22. Are connected to each other by press contact with a press contact terminal 26 attached to the lower case 21 and the upper case 22. After the electric wire w is wired in this manner, the electric wire w is cut at the gap C as shown by a two-dot chain line in the drawing, and separated into an electric wire w-1 on the lower case 21 side and an electric wire w-2 on the upper case 22 side. ing.

【0035】上記のように電線を切断してから、図8に
示すように、電線w−1と電線w−2の間に電気回路材
10を配置すると共に、電気回路材10のタブ12aを
コネクタ23等へ挿入し、スロット12bは電線w−
1、w−2と圧接接続させ、メス端子12cはリレーソ
ケット24等の下部に位置づけて、ロアケース21とア
ッパーケース22とを組み合わせて電気接続箱20を構
成している。電気接続箱20の内部回路を構成するため
の電線w−1と電線w−2の接続は、接続用バスバー2
7を用いて行っている。
After cutting the electric wires as described above, as shown in FIG. 8, the electric circuit member 10 is arranged between the electric wires w-1 and w-2, and the tab 12a of the electric circuit member 10 is connected. The slot 12b is inserted into the electric wire w-
1, w-2, and the female terminal 12c is positioned below the relay socket 24 and the like, and the lower case 21 and the upper case 22 are combined to form the electric connection box 20. The connection between the electric wires w-1 and w-2 for forming the internal circuit of the electric connection box 20 is performed by the connection bus bar 2.
7 is performed.

【0036】接続用バスバー27は、図8に示すよう
に、導電板より所要形状に形成しており、垂直部27a
の上下端を90度で屈曲させて上下水平部27b、27
cを設けると共に、上下水平部27b、27cの夫々先
端に圧接刃27d、27eを設けている。この接続用バ
スバー27をロアケース21及びアッパーケース22の
側面に沿って配置してケース側面の接続係止部21d、
22dに係止し、圧接刃27d、27eにより電線w−
1、w−2と圧接接続している。その後、保護カバー2
8を装着している。
As shown in FIG. 8, the connection bus bar 27 is formed in a required shape from a conductive plate and has a vertical portion 27a.
The upper and lower ends are bent at 90 degrees to form upper and lower horizontal portions 27b, 27
c, and press contact blades 27d and 27e are provided at the tips of the upper and lower horizontal portions 27b and 27c, respectively. The connection bus bar 27 is arranged along the side surfaces of the lower case 21 and the upper case 22 to connect the connection locking portions 21d on the side surfaces of the case.
22d, and the electric wire w-
1, w-2. Then, the protective cover 2
8 is attached.

【0037】また、上記アッパーケース22の電子制御
ユニット収容部22cには、各種の電子部品を備えたプ
リント基板からなる電子制御ユニット30を装着し、コ
ネクタ29aを有するカバー29を取り付けて、電子お
よび電気部品の集中化を図っている。
An electronic control unit 30 composed of a printed circuit board having various electronic components is mounted in the electronic control unit housing portion 22c of the upper case 22, and a cover 29 having a connector 29a is mounted thereon. It is trying to centralize electrical components.

【0038】なお、電気接続箱の製作手順は上記に限定
されることはなく、作業性等を考慮して適宜順番を入れ
換えてもよい。また、電気接続箱の形態も上記形態に限
定されることはなく、例えば、コネクタ等をロアケース
やアッパケースと一体化して簡略な構造にしてもよく、
電気制御ユニットも必ずしも搭載する必要はない。さら
に、複数の電線および電気回路材を、絶縁板等も介在さ
せて配置して、多層の積層構造にしてもよく、電気回路
材には、多数の水平部分を有しているものを使用しても
よい。また、電気回路材は、電源回路だけでなく、内部
回路における他の用途の回路に使用してもよい。
The procedure for manufacturing the electric junction box is not limited to the above, and the order may be appropriately changed in consideration of workability and the like. Further, the form of the electric connection box is not limited to the above-described form. For example, a connector or the like may be integrated with the lower case or the upper case to have a simple structure.
It is not always necessary to mount the electric control unit. Further, a plurality of electric wires and electric circuit materials may be arranged with an insulating plate or the like interposed therebetween to form a multi-layer laminated structure, and an electric circuit material having a large number of horizontal portions is used. You may. Further, the electric circuit material may be used not only for the power supply circuit but also for a circuit for other purposes in the internal circuit.

【0039】[0039]

【発明の効果】上記の説明より明らかなように、本発明
の電気回路材を用いれば、従来のバスバーの形成に必要
であった電気回路形状に対応させた複雑な金型が不要と
なり、大幅にコストを削減することができる。また、本
発明の電気回路材は、連結用単品材と端子用単品材を組
み合わせて形成されるため、種々の回路形状にもこれら
の組み合わせで対応でき、異なる車種や仕様においても
上記単品材の共用化を図ることができる。さらに、改良
に伴う回路変更等にも、上記単品材の組み合わせを変更
することで容易に対応することができる。さらに、電気
回路材の連結用単品材を複数の水平部分を有するように
して、より高密度な内部回路にも容易に対応することが
できる。
As is apparent from the above description, the use of the electric circuit material of the present invention eliminates the need for a complicated mold corresponding to the electric circuit shape required for forming a conventional bus bar, and greatly Cost can be reduced. In addition, since the electric circuit material of the present invention is formed by combining a single component material for connection and a single component material for terminals, various combinations of circuit shapes can be accommodated by these combinations. Sharing can be achieved. Further, it is possible to easily cope with a circuit change or the like accompanying the improvement by changing a combination of the above-mentioned single materials. Further, by providing a single material for connection of an electric circuit material to have a plurality of horizontal portions, it is possible to easily cope with a higher-density internal circuit.

【0040】また、上記電気回路材を備えた電気接続箱
においても、上下の電線を接続用バスバーで連結するこ
とで、電気接続箱の製作が容易になり、また、電気接続
箱を構成するロアケースおよびアッパケースにコネクタ
等を着脱自在に行えるようにすることで、上記ケースに
も汎用性を持たせることができ、電気回路材の柔軟性を
も併せて、電気接続箱自体の汎用性も向上させることが
できる。さらに、アッパーケースに電子制御ユニットを
収容できるようにすることで、外部回路と接続が必要な
電子および電気部品を電気接続箱に集約することがで
き、夫々回路の接続を担うワイヤハーネスの配策性も向
上させることができる。
Also, in the electric connection box provided with the electric circuit material, the upper and lower electric wires are connected by the connecting bus bar, so that the electric connection box is easily manufactured and the lower case constituting the electric connection box is formed. By making connectors and other components detachable from the upper case, the above case can be made more versatile, and the flexibility of the electric circuit material is increased, and the versatility of the electric connection box itself is improved. Can be done. Furthermore, by allowing the electronic control unit to be accommodated in the upper case, electronic and electrical components that need to be connected to an external circuit can be centralized in the electrical junction box, and the wiring harness that is responsible for the connection of each circuit Performance can also be improved.

【図面の簡単な説明】[Brief description of the drawings]

【図1】 本発明の電気回路材を示す斜視図である。FIG. 1 is a perspective view showing an electric circuit material of the present invention.

【図2】 電気回路材の連結用単品材の製作工程を示す
斜視図である。
FIG. 2 is a perspective view showing a manufacturing process of a single material for connection of an electric circuit material.

【図3】 略L形状の端子用単品材の製作工程を示す平
面図および斜視図である。
3A and 3B are a plan view and a perspective view, respectively, showing a manufacturing process of a single terminal material having a substantially L shape.

【図4】 (A)は、略U形状の端子用単品材の製作工
程を示す平面図および斜視図であり、(B)(C)は、
他の略U形状の端子用単品材を示す斜視図である。
FIGS. 4A and 4B are a plan view and a perspective view, respectively, showing a manufacturing process of a single U-shaped terminal material; FIGS.
It is a perspective view which shows another single material for terminals of substantially U shape.

【図5】 連結用単品材と端子用単品材との接続状況で
あり、(A)は溶接による接続状況を示す斜視図、
(B)はリベットによる接続状況を示す斜視図である。
5A and 5B are perspective views showing a connection state between a connection single material and a terminal single material, and FIG.
(B) is a perspective view showing a connection state by rivets.

【図6】 本発明の変形例の電気回路材を示す斜視図で
ある。
FIG. 6 is a perspective view showing an electric circuit material according to a modified example of the present invention.

【図7】 変形例の電気回路材の連結用単品材の製作工
程を示す斜視図である。
FIG. 7 is a perspective view illustrating a manufacturing process of a single material for connecting electric circuit materials according to a modified example.

【図8】 本発明の電気接続箱を示す分解斜視図であ
る。
FIG. 8 is an exploded perspective view showing the electric connection box of the present invention.

【図9】 (A)はロアケースの斜視図、(B)はアッ
パーケースの斜視図である。
9A is a perspective view of a lower case, and FIG. 9B is a perspective view of an upper case.

【図10】 (A)はコネクタの斜視図、(B)はリレ
ーソケットの斜視図、(C)はヒューズソケットの斜視
図、(D)は閉じ蓋の斜視図である。
10A is a perspective view of a connector, FIG. 10B is a perspective view of a relay socket, FIG. 10C is a perspective view of a fuse socket, and FIG. 10D is a perspective view of a closing lid.

【図11】 電気接続箱の製作工程を示す斜視図であ
る。
FIG. 11 is a perspective view illustrating a manufacturing process of the electric junction box.

【図12】 従来の電気接続箱を示す分解斜視図であ
る。
FIG. 12 is an exploded perspective view showing a conventional electric junction box.

【符号の説明】[Explanation of symbols]

1、21 ロアケース 2、22 アッパーケース 10、10’ 電気回路材 11−1、11−2 連結用単品材 12−1〜12−7 端子用単品材 w−1、w−2 電線 1, 21 Lower case 2, 22 Upper case 10, 10 'Electric circuit material 11-1, 11-2 Single material for connection 12-1 to 12-7 Single material for terminal w-1, w-2 Electric wire

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 電気接続箱の内部回路として収容するバ
スバーを、 略L形状、略U形状を含む垂直部と水平部とを屈折して
備えた形状で、垂直部の先端に端子を形成した端子用単
品材と、 一定幅の連続材を所要長さで切断すると共にこれら切断
片を所要箇所で折り返して水平方向で所要方向に向けた
連結用単品材とを、組み合わせて形成し、 上記連結用単品材を連続水平バスバーとして用いると共
に、その所要位置に上記端子用単品材の水平部を溶接あ
るいはリベットで接続して構成している電気回路材。
1. A bus bar housed as an internal circuit of an electric junction box, having a shape in which a vertical portion including a substantially L shape and a substantially U shape and a horizontal portion are bent and provided, and a terminal is formed at a tip of the vertical portion. Forming a single piece of terminal material and a single piece of connecting material that cuts a continuous material of a certain width at the required length and turns these cut pieces back at the required location to face the required direction in the horizontal direction. An electric circuit material comprising a single material for a terminal used as a continuous horizontal bus bar and a horizontal portion of the single material for a terminal connected to a required position by welding or rivets.
【請求項2】 電気接続箱の内部回路として収容するバ
スバーを、 略L形状、略U形状を含む垂直部と水平部とを屈折して
備えた形状で、垂直部の先端に端子を形成した端子用単
品材と、 一定幅の連続材を所要長さで切断すると共にこれら切断
片を所要箇所で折り返して水平方向で所要方向に向ける
と共に垂直方向に屈折させた連結用単品材とを、組み合
わせて形成し、 上記連結用単品材の水平部分の所要位置に上記端子用単
品材の水平部を溶接あるいはリベットで接続して構成し
ている電気回路材。
2. A bus bar to be housed as an internal circuit of an electric junction box, having a shape in which a vertical portion including a substantially L shape and a substantially U shape and a horizontal portion are bent and provided, and a terminal is formed at a tip of the vertical portion. Combination of a single piece of terminal material and a single piece of connecting material that cuts a continuous material of a certain width to the required length, turns these cut pieces at required places, turns them in the required direction in the horizontal direction, and refracts them in the vertical direction An electric circuit member formed by connecting a horizontal portion of the single terminal material by welding or a rivet to a required position of a horizontal portion of the single connection material.
【請求項3】 上記端子用単品材は多車種に共用される
ものであり、略L形状の垂直部先端をタブとしたもの、
略L形状の垂直部先端に圧接刃を備えたスロットを切り
欠いたもの、略L形状の垂直部先端にメス端子部を備え
たもの、上記連結用単品材に接続される水平部の両端に
垂直部を備えた略U形状で両垂直部の先端にタブ、スロ
ット、メス端子のいずれかを備えたものからなる請求項
1または請求項2に記載の電気回路材。
3. The single terminal material is commonly used for various types of vehicles, and has a substantially L-shaped vertical portion with a tab at the tip.
A substantially L-shaped vertical portion with a notched slot provided with a press-contact blade at the distal end, a substantially L-shaped vertical portion with a female terminal portion at the distal end, and at both ends of a horizontal portion connected to the connecting single material. The electric circuit material according to claim 1 or 2, wherein the electric circuit material is substantially U-shaped with a vertical portion, and has one of a tab, a slot, and a female terminal at a tip of each of the vertical portions.
【請求項4】 上記複数の連結用単品材を直線方向、直
交方向あるいは斜め方向に重ねて溶接あるいはリベット
で接続し、該連結用単品材の連結形態により上記端子用
単品材を所要位置に連結している請求項1乃至請求項3
のいずれか1項に記載の電気回路材。
4. A plurality of connection single members are overlapped in a linear, orthogonal or oblique direction and connected by welding or rivets, and the terminal single members are connected to required positions by the connection form of the connection single members. Claims 1 to 3
The electric circuit material according to any one of the above.
【請求項5】 請求項1乃至請求項4のいずれか1項の
電気回路材を電源回路として収容している電気接続箱。
5. An electric connection box containing the electric circuit material according to claim 1 as a power supply circuit.
JP00349399A 1999-01-04 1999-01-08 Electric circuit material and electric connection box provided with the electric circuit material Expired - Fee Related JP3409251B2 (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
JP00349399A JP3409251B2 (en) 1999-01-08 1999-01-08 Electric circuit material and electric connection box provided with the electric circuit material
DE69908896T DE69908896T2 (en) 1999-01-04 1999-12-22 Electrical junction box with a busbar
EP99310396A EP1018783B1 (en) 1999-01-04 1999-12-22 Electrical junction box having a bus bar
CN00100902.8A CN1259781A (en) 1999-01-04 2000-01-04 Electric terminal box having bus bar
US09/477,412 US6325640B1 (en) 1999-01-04 2000-01-04 Electrical junction box having a bus bar

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP00349399A JP3409251B2 (en) 1999-01-08 1999-01-08 Electric circuit material and electric connection box provided with the electric circuit material

Publications (2)

Publication Number Publication Date
JP2000209742A true JP2000209742A (en) 2000-07-28
JP3409251B2 JP3409251B2 (en) 2003-05-26

Family

ID=11558874

Family Applications (1)

Application Number Title Priority Date Filing Date
JP00349399A Expired - Fee Related JP3409251B2 (en) 1999-01-04 1999-01-08 Electric circuit material and electric connection box provided with the electric circuit material

Country Status (1)

Country Link
JP (1) JP3409251B2 (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002095134A (en) * 2000-09-08 2002-03-29 Sumitomo Wiring Syst Ltd Bus bar circuit and junction box provided therewith
JP2002315256A (en) * 2001-04-10 2002-10-25 Asmo Co Ltd Conducting terminal device of motor and its manufacturing method
JP2015083944A (en) * 2013-10-25 2015-04-30 コーア株式会社 Current detection device
JP2015116045A (en) * 2013-12-11 2015-06-22 住友電装株式会社 Bus bar unit

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002095134A (en) * 2000-09-08 2002-03-29 Sumitomo Wiring Syst Ltd Bus bar circuit and junction box provided therewith
JP2002315256A (en) * 2001-04-10 2002-10-25 Asmo Co Ltd Conducting terminal device of motor and its manufacturing method
JP4676635B2 (en) * 2001-04-10 2011-04-27 アスモ株式会社 Motor conductive terminal device and manufacturing method thereof
JP2015083944A (en) * 2013-10-25 2015-04-30 コーア株式会社 Current detection device
JP2015116045A (en) * 2013-12-11 2015-06-22 住友電装株式会社 Bus bar unit

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