CN210111895U - Integrated control device for generator set - Google Patents
Integrated control device for generator set Download PDFInfo
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- CN210111895U CN210111895U CN201921170133.8U CN201921170133U CN210111895U CN 210111895 U CN210111895 U CN 210111895U CN 201921170133 U CN201921170133 U CN 201921170133U CN 210111895 U CN210111895 U CN 210111895U
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Abstract
The utility model provides a generating set integrated control device, which integrates each independent electric element on two independent PCB boards, the two PCB boards are detachably connected together, the two PCB boards are respectively provided with an AC module and a DC module, the two parts are not connected by a circuit, the safety is improved, and the two PCB boards can be divided into two independent parts when needed, thereby facilitating the layout in a box of a generating set control cabinet; through set up dial switch in direct current module, different pencil is changed to the accessible, adjusts dial switch simultaneously, makes controlling means can adapt to various different controllers, different engine and different generators, makes the incasement wiring of generating set switch board clear, has reduced staff's wiring and the work load of overhauing, is difficult to cause the problem that connects the misconnection and misconnection, has promoted controlling means's reliability and stability.
Description
Technical Field
The utility model relates to a generating set technical field, in particular to generating set integrated control device.
Background
The control system of the existing diesel generating set generally adopts a plurality of discrete relay elements, a fuse, a diode, a terminal and other elements to be connected through an independent wire, when parts such as engines, generators, controllers and the like of different models are replaced, drawings and wiring modes need to be continuously adjusted, although final requirements can be met, the following problems can be caused:
1, independent components need to be purchased and stored independently, and drawings can be determined only after the independent components need to be confirmed by customers, so that the shelf life is short.
2, independent device all needs the manual wiring, and different workman's understanding is different, and the habit is different, all can cause the same unit to walk the line mode inconsistent, and the incasement wiring is chaotic.
3, manual wiring can also cause the problems of joint leakage, misconnection and the like, and a large amount of workload is brought to testers.
SUMMERY OF THE UTILITY MODEL
The utility model discloses the technical problem that will solve is: the integrated generator set integrated control device is suitable for different controllers.
In order to solve the technical problem, the utility model discloses a technical scheme be:
an integrated control device of a generator set comprises a PCB board;
the PCB comprises a first PCB and a second PCB, wherein an alternating current module is arranged on the first PCB, a direct current module is arranged on the second PCB, the first PCB and the second PCB are in wireless circuit connection, and the first PCB is detachably connected to the second PCB;
the alternating current module comprises more than two alternating current wiring terminals and alternating current fuses;
the direct current module comprises more than two direct current wiring terminals, a direct current fuse, a dial switch and a relay;
the direct current fuse, the dial switch and the relay are all arranged in the middle of the direct current module, the relay is arranged on the upper portion of the dial switch, and the direct current fuse is arranged on the right portion of the relay;
and one part of the direct current wiring terminal is arranged at the upper part of the direct current module, and the other part of the direct current wiring terminal is arranged at the lower part of the direct current module.
The dial switch comprises a first dial switch, a second dial switch, a third dial switch and a fourth dial switch;
the first dial switch is used for setting the working voltage of the relay to be 12V or 24V according to the voltage of the generator;
the second dial switch is used for setting the polarity of the idle speed signal of the speed regulation plate to be normally open or normally closed;
the third dial switch is used for setting the condition that a customer uses a mains supply voltage signal as a unit starting condition or uses a switching value signal as a unit starting signal;
the fourth dial switch is used for turning on or off an alarm signal of commercial power floating charge;
the first dial switch and the second dial switch are arranged at the left part of the direct current module, the third dial switch and the fourth dial switch are arranged at the right part of the direct current module, and the third dial switch and the fourth dial switch are arranged under the direct current fuse.
The relay comprises a fuel relay, a starting relay, a preheating relay, an idling relay, a unit closing relay, a mains supply closing relay and a fault alarm relay.
The alternating current wiring terminal comprises a first wiring terminal, a second wiring terminal, a third wiring terminal, a fourth wiring terminal and a fifth wiring terminal;
the first connecting terminal, the second connecting terminal and the third connecting terminal are all arranged at the upper left part of the alternating current module;
the fourth connecting terminal and the fifth connecting terminal are arranged at the lower part of the alternating current module;
the first connecting terminal and the second connecting terminal are client connecting terminals and are used for controlling a mains supply and an automatic change-over switch;
the third connecting terminal is a generator connecting terminal and is used for connecting voltage and current signals of a generator;
the fourth connecting terminal is a commercial power floating impact connecting terminal;
and the fifth wiring terminal is a controller port.
The direct current wiring terminal comprises a sixth wiring terminal, a seventh wiring terminal, an eighth wiring terminal, a ninth wiring terminal, an eleventh wiring terminal, a twelfth wiring terminal, a thirteenth wiring terminal and a fourteenth wiring terminal;
the sixth connecting terminal, the seventh connecting terminal, the eighth connecting terminal and the ninth connecting terminal are sequentially arranged on the upper part of the direct current module from left to right;
the eleventh connecting terminal, the twelfth connecting terminal, the thirteenth connecting terminal and the fourteenth connecting terminal are sequentially arranged at the lower part of the direct current module from left to right;
the sixth wiring terminal and the seventh wiring terminal are wiring terminals of an engine speed regulation plate;
the eighth connecting terminal is an engine wiring harness connecting terminal;
the ninth connecting terminal is a commercial power floating charging connecting terminal;
the eleventh wiring terminal is a client terminal and is used for controlling the commercial power and the automatic change-over switch;
the twelfth connecting terminal and the thirteenth connecting terminal are connecting terminals for connecting an emergency stop button, a power switch on a control box panel or a fault indicator lamp;
the fourteenth wiring terminal is a controller port.
The direct current wiring terminal comprises a tenth wiring terminal, the tenth wiring terminal is an expansion port, the expansion port is provided with standby interfaces of a plurality of switching values and analog quantities and used for meeting special requirements of customers, and the tenth wiring terminal is arranged on the right portion of the direct current module.
The direct current module further comprises a grounding point, the grounding point is arranged on the right portion of the direct current module, and the grounding point is located right above the tenth wiring terminal.
The beneficial effects of the utility model reside in that: the utility model provides a generating set integrated control device structure, integrate each independent electrical component on two independent PCB boards, two PCB boards detachably link together, two PCB boards set up AC module and direct current module respectively, two parts are wireless to connect, have improved the security, and can divide into two independent parts as required, make things convenient for the incasement overall arrangement of generating set switch board; through set up dial switch in direct current module, different pencil is changed to the accessible, adjust dial switch simultaneously, make controlling means can adapt to various different controllers, different engine and different generators, thereby need not be to the controller, controlling means is customized alone to the model of engine and generator, greatly reduced manufacturing cost and production efficiency, the incasement wiring that makes the generating set switch board is clear, staff's wiring and the work load of overhauing have been reduced, be difficult to cause the problem that connects the misconnection and misconnection, controlling means's reliability and stability have been promoted.
Drawings
Fig. 1 is a schematic structural diagram of an integrated control device for a generator set according to an embodiment of the present invention;
description of reference numerals:
1. a PCB board; 11. an alternating current module; 111. a first connection terminal; 112. a second connection terminal;
113. a third connection terminal; 114. a fourth connection terminal; 115. a fifth connection terminal; 116. an AC fuse; 12. a DC module; 121. a sixth connection terminal; 122. a seventh connection terminal; 123. an eighth connecting terminal; 124. a ninth connection terminal; 125. a tenth connection terminal; 126. an eleventh connection terminal; 127. a twelfth connection terminal; 128. a thirteenth connection terminal; 129. a fourteenth connection terminal;
1210. a fuel relay; 1211. starting a relay; 1212. preheating a relay; 1213. an idle relay; 1214. a unit closing relay; 1215. a mains supply closing relay; 1216. a fault alarm relay; 1217. a direct current fuse; 1218. a first dial switch; 1219. a second toggle switch;
1220. a third toggle switch; 1221. a fourth toggle switch; 1222. a ground point.
Detailed Description
In order to explain the technical content, the objects and the effects of the present invention in detail, the following description is made with reference to the accompanying drawings in combination with the embodiments.
The utility model discloses the most crucial design lies in: the integrated PCB board is divided into an alternating current module and a direct current module, the two modules are connected without a circuit, and the dial switch is arranged in the direct current module, so that the control device can adapt to various controllers, different engines and different generators.
Referring to fig. 1, the utility model relates to a generator set integrated control device, which comprises a PCB board 1;
the PCB board 1 comprises a first PCB board and a second PCB board, wherein an alternating current module 11 is arranged on the first PCB board, a direct current module 12 is arranged on the second PCB board, the first PCB board and the second PCB board are connected without a circuit, and the first PCB board is detachably connected with the second PCB board;
the alternating current module 11 comprises more than two alternating current terminals and alternating current fuses 116;
the direct current module 12 comprises more than two direct current wiring terminals, a direct current fuse 1217, a dial switch and a relay;
the direct current fuse 1217, the dial switch and the relay are all arranged in the middle of the direct current module 12, the relay is arranged on the upper part of the dial switch, and the direct current fuse 1217 is arranged on the right part of the relay;
the dc terminals are partially disposed on the upper portion of the dc module 12, and partially disposed on the lower portion of the dc module 12.
In the integrated control device structure of the generator set, each independent electrical element is integrated on two independent PCBs (printed Circuit Board), the two PCBs are detachably connected together, the two PCBs are respectively provided with the alternating current module and the direct current module, the two parts are in wireless connection, the safety is improved, and the integrated control device structure can be divided into two independent parts when needed, so that the arrangement in a control cabinet of the generator set is convenient; through set up dial switch in direct current module 12, different pencil is changed to the accessible, adjust dial switch simultaneously, make controlling means can adapt to various different controllers, different engine and different generators, thereby need not be to the controller, controlling means is customized alone to the model of engine and generator, greatly reduced manufacturing cost and production efficiency, the incasement wiring that makes the generating set switch board is clear, staff's wiring and the work load of overhauing have been reduced, be difficult to cause the problem that connects the misconnection and misconnection, controlling means's reliability and stability have been promoted.
Further, in the above structure of the integrated control device for a generator set, the dial switches include a first dial switch 1218, a second dial switch 1219, a third dial switch 1220 and a fourth dial switch 1221;
the first dial switch 1218 is used for setting the working voltage of the relay to 12V or 24V according to the voltage of the generator;
the second dial switch 1219 is used for setting the polarity of the idle speed signal of the speed regulation plate to be normally open or normally closed;
the third dial switch 1220 is used for setting a condition that a customer uses a mains voltage signal as a unit starting condition or uses a switching value signal as a unit starting signal;
the fourth dial switch 1221 is used to turn on or turn off an alarm signal of the commercial power floating charge;
the first dial switch 1218 and the second dial switch 1219 are disposed at the left portion of the dc module 12, the third dial switch 1220 and the fourth dial switch 1221 are disposed at the right portion of the dc module 12, and the third dial switch 1220 and the fourth dial switch 1221 are disposed directly below the dc fuse 1217.
Further, in the above-mentioned structure of the integrated control device for a generator set, the relays include a fuel relay 1210, a start relay 1211, a preheating relay 1212, an idling relay 1213, a unit closing relay 1214, a utility closing relay 1215 and a fault alarm relay 1216.
Further, in the above-mentioned integrated control device structure of the generator set, the ac terminals include a first terminal 111, a second terminal 112, a third terminal 113, a fourth terminal 114, and a fifth terminal 115;
the first connection terminal 111, the second connection terminal 112 and the third connection terminal 113 are all arranged at the upper left part of the alternating current module 11;
the fourth connection terminal 114 and the fifth connection terminal 115 are arranged at the lower part of the alternating current module 11;
the first connection terminal 111 and the second connection terminal 112 are client connection terminals and are used for controlling a mains supply and an automatic change-over switch;
the third connection terminal 113 is a generator connection terminal and is used for connecting voltage and current signals of a generator;
the fourth connection terminal 114 is a commercial power floating impact connection terminal;
the fifth connection terminal 115 is a controller port.
Further, in the above-mentioned structure of the integrated control device for a generator set, the dc terminals include a sixth terminal 121, a seventh terminal 122, an eighth terminal 123, a ninth terminal 124, an eleventh terminal 126, a twelfth terminal 127, a thirteenth terminal 128 and a fourteenth terminal 129;
the sixth wire connecting terminal 121, the seventh wire connecting terminal 122, the eighth wire connecting terminal 123 and the ninth wire connecting terminal 124 are sequentially arranged on the upper part of the direct current module 12 from left to right;
the eleventh wiring terminal 126, the twelfth wiring terminal 127, the thirteenth wiring terminal 128 and the fourteenth wiring terminal 129 are sequentially arranged at the lower part of the direct current module 12 from left to right;
the sixth connection terminal 121 and the seventh connection terminal 122 are terminals of a motor speed regulation board;
the eighth connecting terminal 123 is an engine harness connecting terminal;
the ninth connection terminal 124 is a commercial power floating charge connection terminal;
the eleventh connection terminal 126 is a client terminal and is used for controlling the mains supply and the automatic change-over switch;
the twelfth connecting terminal 127 and the thirteenth connecting terminal 128 are connecting terminals for connecting an emergency stop button, a power switch on a control box panel or a fault indicator lamp;
the fourteenth connection terminal 129 is a controller port.
Further, in the above-mentioned integrated control device structure of the generator set, the dc connection terminal includes a tenth connection terminal 125, the tenth connection terminal 125 is an expansion port, the expansion port has a plurality of spare interfaces of switching value and analog value, and is used for meeting the special requirements of customers, and the tenth connection terminal 125 is disposed at the right portion of the dc module 12.
Further, in the above-mentioned structure of the integrated control device for a generator set, the dc module 12 further includes a grounding point 1222, the grounding point 1222 is disposed at the right portion of the dc module 12, and the grounding point 1222 is located right above the tenth connection terminal 125.
Example 1
An integrated control device of a generator set comprises a PCB (printed circuit board) 1; the PCB board 1 comprises a first PCB board and a second PCB board, wherein an alternating current module 11 is arranged on the first PCB board, a direct current module 12 is arranged on the second PCB board, the first PCB board and the second PCB board are connected without a circuit, and the first PCB board is detachably connected with the second PCB board; the alternating current module 11 comprises more than two alternating current terminals and alternating current fuses 116; the direct current module 12 comprises more than two direct current wiring terminals, a direct current fuse 1217, a dial switch and a relay; the direct current fuse 1217, the dial switch and the relay are all arranged in the middle of the direct current module 12, the relay is arranged on the upper part of the dial switch, and the direct current fuse 1217 is arranged on the right part of the relay; the dc terminals are partially disposed on the upper portion of the dc module 12, and partially disposed on the lower portion of the dc module 12.
The dip switches include a first dip switch 1218, a second dip switch 1219, a third dip switch 1220 and a fourth dip switch 1221; the first dial switch 1218 is used for setting the working voltage of the relay to 12V or 24V according to the voltage of the generator; the second dial switch 1219 is used for setting the polarity of the idle speed signal of the speed regulation plate to be normally open or normally closed; the third dial switch 1220 is used for setting a condition that a customer uses a mains voltage signal as a unit starting condition or uses a switching value signal as a unit starting signal; the fourth dial switch 1221 is used to turn on or turn off an alarm signal of the commercial power floating charge; the first dial switch 1218 and the second dial switch 1219 are disposed at the left portion of the dc module 12, the third dial switch 1220 and the fourth dial switch 1221 are disposed at the right portion of the dc module 12, and the third dial switch 1220 and the fourth dial switch 1221 are disposed directly below the dc fuse 1217.
The relays include a fuel relay 1210, a start relay 1211, a preheat relay 1212, an idle relay 1213, a unit closing relay 1214, a utility closing relay 1215, and a malfunction alarm relay 1216.
The alternating current connection terminals comprise a first connection terminal 111, a second connection terminal 112, a third connection terminal 113, a fourth connection terminal 114 and a fifth connection terminal 115; the first connection terminal 111, the second connection terminal 112 and the third connection terminal 113 are all arranged at the upper left part of the alternating current module 11; the fourth connection terminal 114 and the fifth connection terminal 115 are arranged at the lower part of the alternating current module 11; the first connection terminal 111 and the second connection terminal 112 are client connection terminals and are used for controlling a mains supply and an automatic change-over switch; the third connection terminal 113 is a generator connection terminal and is used for connecting voltage and current signals of a generator; the fourth connection terminal 114 is a commercial power floating impact connection terminal; the fifth connection terminal 115 is a controller port.
The direct current terminals include a sixth terminal 121, a seventh terminal 122, an eighth terminal 123, a ninth terminal 124, an eleventh terminal 126, a twelfth terminal 127, a thirteenth terminal 128 and a fourteenth terminal 129; the sixth wire connecting terminal 121, the seventh wire connecting terminal 122, the eighth wire connecting terminal 123 and the ninth wire connecting terminal 124 are sequentially arranged on the upper part of the direct current module 12 from left to right; the eleventh wiring terminal 126, the twelfth wiring terminal 127, the thirteenth wiring terminal 128 and the fourteenth wiring terminal 129 are sequentially arranged at the lower part of the direct current module 12 from left to right; the sixth connection terminal 121 and the seventh connection terminal 122 are terminals of a motor speed regulation board; the eighth connecting terminal 123 is an engine harness connecting terminal; the ninth connection terminal 124 is a commercial power floating charge connection terminal; the eleventh connection terminal 126 is a client terminal and is used for controlling the mains supply and the automatic change-over switch; the twelfth connecting terminal 127 and the thirteenth connecting terminal 128 are connecting terminals for connecting an emergency stop button, a power switch on a control box panel or a fault indicator lamp; the fourteenth connection terminal 129 is a controller port.
The dc connection terminal includes a tenth connection terminal 125, the tenth connection terminal 125 is an expansion port, the expansion port has a plurality of spare interfaces of switching value and analog value for satisfy the special requirement of the customer, the tenth connection terminal 125 is disposed at the right portion of the dc module 12. The dc module 12 further comprises a grounding point 1222, the grounding point 1222 is arranged at the right part of the dc module 12, and the grounding point 1222 is located right above the tenth connection terminal 125.
To sum up, in the integrated control device structure of the generator set provided by the utility model, each independent electrical element is integrated on two independent PCBs, the two PCBs are detachably connected together, the two PCBs are respectively provided with an alternating current module and a direct current module, and the two parts are connected without a circuit, so that the safety is improved, and the integrated control device structure can be divided into two independent parts when needed, thereby facilitating the layout in the box of the control cabinet of the generator set; through set up dial switch in direct current module, different pencil is changed to the accessible, adjust dial switch simultaneously, make controlling means can adapt to various different controllers, different engine and different generators, thereby need not be to the controller, controlling means is customized alone to the model of engine and generator, greatly reduced manufacturing cost and production efficiency, the incasement wiring that makes the generating set switch board is clear, staff's wiring and the work load of overhauing have been reduced, be difficult to cause the problem that connects the misconnection and misconnection, controlling means's reliability and stability have been promoted.
The above mentioned is only the embodiment of the present invention, and not the limitation of the patent scope of the present invention, all the equivalent transformations made by the contents of the specification and the drawings, or the direct or indirect application in the related technical field, are included in the patent protection scope of the present invention.
Claims (7)
1. The integrated control device of the generator set is characterized by comprising a PCB (printed circuit board);
the PCB comprises a first PCB and a second PCB, wherein an alternating current module is arranged on the first PCB, a direct current module is arranged on the second PCB, the first PCB and the second PCB are in wireless circuit connection, and the first PCB is detachably connected to the second PCB;
the alternating current module comprises more than two alternating current wiring terminals and alternating current fuses;
the direct current module comprises more than two direct current wiring terminals, a direct current fuse, a dial switch and a relay;
the direct current fuse, the dial switch and the relay are all arranged in the middle of the direct current module, the relay is arranged on the upper portion of the dial switch, and the direct current fuse is arranged on the right portion of the relay;
and one part of the direct current wiring terminal is arranged at the upper part of the direct current module, and the other part of the direct current wiring terminal is arranged at the lower part of the direct current module.
2. The integrated control device of a generator set of claim 1, wherein the dip switches comprise a first dip switch, a second dip switch, a third dip switch, and a fourth dip switch;
the first dial switch is used for setting the working voltage of the relay to be 12V or 24V according to the voltage of the generator;
the second dial switch is used for setting the polarity of the idle speed signal of the speed regulation plate to be normally open or normally closed;
the third dial switch is used for setting the condition that a customer uses a mains supply voltage signal as a unit starting condition or uses a switching value signal as a unit starting signal;
the fourth dial switch is used for turning on or off an alarm signal of commercial power floating charge;
the first dial switch and the second dial switch are arranged at the left part of the direct current module, the third dial switch and the fourth dial switch are arranged at the right part of the direct current module, and the third dial switch and the fourth dial switch are arranged under the direct current fuse.
3. The integrated control device of a generator set according to claim 1, wherein the relay comprises a fuel relay, a start relay, a preheat relay, an idle relay, a set closing relay, a mains closing relay, and a fault alarm relay.
4. The integrated control device of a generator set according to claim 1, wherein the ac terminals comprise a first terminal, a second terminal, a third terminal, a fourth terminal, and a fifth terminal;
the first connecting terminal, the second connecting terminal and the third connecting terminal are all arranged at the upper left part of the alternating current module;
the fourth connecting terminal and the fifth connecting terminal are arranged at the lower part of the alternating current module;
the first connecting terminal and the second connecting terminal are client connecting terminals and are used for controlling a mains supply and an automatic change-over switch;
the third connecting terminal is a generator connecting terminal and is used for connecting voltage and current signals of a generator;
the fourth connecting terminal is a commercial power floating impact connecting terminal;
and the fifth wiring terminal is a controller port.
5. The integrated control device of the generator set according to claim 1, wherein the direct current connection terminal comprises a sixth connection terminal, a seventh connection terminal, an eighth connection terminal, a ninth connection terminal, an eleventh connection terminal, a twelfth connection terminal, a thirteenth connection terminal and a fourteenth connection terminal;
the sixth connecting terminal, the seventh connecting terminal, the eighth connecting terminal and the ninth connecting terminal are sequentially arranged on the upper part of the direct current module from left to right;
the eleventh connecting terminal, the twelfth connecting terminal, the thirteenth connecting terminal and the fourteenth connecting terminal are sequentially arranged at the lower part of the direct current module from left to right;
the sixth wiring terminal and the seventh wiring terminal are wiring terminals of an engine speed regulation plate;
the eighth connecting terminal is an engine wiring harness connecting terminal;
the ninth connecting terminal is a commercial power floating charging connecting terminal;
the eleventh wiring terminal is a client terminal and is used for controlling the commercial power and the automatic change-over switch;
the twelfth connecting terminal and the thirteenth connecting terminal are connecting terminals for connecting an emergency stop button, a power switch on a control box panel or a fault indicator lamp;
the fourteenth wiring terminal is a controller port.
6. The integrated control device for the generator set according to claim 1, wherein the dc connection terminals comprise a tenth connection terminal, the tenth connection terminal is an expansion port, the expansion port has a plurality of spare interfaces of switching value and analog value for meeting special requirements of customers, and the tenth connection terminal is arranged at the right part of the dc module.
7. The integrated control device for a generator set according to claim 6, wherein the DC module further comprises a grounding point, the grounding point is arranged at the right part of the DC module, and the grounding point is positioned right above the tenth wiring terminal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921170133.8U CN210111895U (en) | 2019-07-24 | 2019-07-24 | Integrated control device for generator set |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921170133.8U CN210111895U (en) | 2019-07-24 | 2019-07-24 | Integrated control device for generator set |
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| Publication Number | Publication Date |
|---|---|
| CN210111895U true CN210111895U (en) | 2020-02-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921170133.8U Active CN210111895U (en) | 2019-07-24 | 2019-07-24 | Integrated control device for generator set |
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| CN (1) | CN210111895U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110259588A (en) * | 2019-07-24 | 2019-09-20 | 福州德塔电源技术有限公司 | A kind of generating set integrated control device |
-
2019
- 2019-07-24 CN CN201921170133.8U patent/CN210111895U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110259588A (en) * | 2019-07-24 | 2019-09-20 | 福州德塔电源技术有限公司 | A kind of generating set integrated control device |
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