CN1655078A - Mode switching controller for arm rack control of pump truck - Google Patents

Mode switching controller for arm rack control of pump truck Download PDF

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Publication number
CN1655078A
CN1655078A CN 200510031172 CN200510031172A CN1655078A CN 1655078 A CN1655078 A CN 1655078A CN 200510031172 CN200510031172 CN 200510031172 CN 200510031172 A CN200510031172 A CN 200510031172A CN 1655078 A CN1655078 A CN 1655078A
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China
Prior art keywords
array
intelligent
manual
signal
photoelectricity isolated
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Application number
CN 200510031172
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Chinese (zh)
Inventor
龙刚强
周华平
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Sany Heavy Industry Co Ltd
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Sany Heavy Industry Co Ltd
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Publication date
Application filed by Sany Heavy Industry Co Ltd filed Critical Sany Heavy Industry Co Ltd
Priority to CN 200510031172 priority Critical patent/CN1655078A/en
Publication of CN1655078A publication Critical patent/CN1655078A/en
Pending legal-status Critical Current

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Abstract

This invention discloses a mode switch controller for pump arm frame control. The CPLD in the controller is connected with the input and output photoelectric isolation arrays of intelligent signals, the output array is connected with the power drive array and intelligent signal working state display array, the drive array is connected with the mode switch relay array, the manual signal input photoelectric isolation array is connected with the manual/intelligent switch relay, mode switch relay array and its work state display array, the manual/intelligent switch relay is connected with the mode switch relay array, which meets the needs of different control systems.

Description

The mode switching controller that is used for pumping vehicle arm rack control
Technical field
The present invention is mainly concerned with a kind of mode-changeover device, refers in particular to a kind of mode switching controller that is used between concrete pump truck arm control manual control signal and the Based Intelligent Control signal.
Background technology
Concrete mixer is a kind of technology content and the very high equipment of manufacturing cost, is the most key parts of pump truck and material-feeding mechanism is the pumping vehicle arm rack system.Past, adopt independently control mode between each subsystem, directly control the action of each joint jib by the operator, single oil cylinder pump truck for operation on a large scale, manual control far can not satisfy the development of modern industry requirement, thereby the robotization of pump truck work progress and robotize control is subject to people's attention day by day.In intellectuality control, for dirigibility that improves control and the compatibility that makes progress, require to keep original manual control basic function constant, increase intelligent control function on this basis, promptly to guarantee both collaborative coexistences, guarantee again can not produce contradiction and conflict.
Summary of the invention
The technical problem to be solved in the present invention just is: at the technical matters of prior art existence, provide a kind of and can satisfy pumping vehicle arm rack manually and intelligent control and the requirement of depositing, can guarantee to switch the versatility of output and compatible and have high integration, the flexible mode switching controller that is used for pumping vehicle arm rack control, with the problem that solves manual control of concrete pump truck arm system and Based Intelligent Control and deposit.
In order to solve the problems of the technologies described above, the solution that the present invention proposes is: a kind of mode switching controller that is used for pumping vehicle arm rack control, it comprises CPLD soft logic array, intelligent signal output photoelectricity isolated array, intelligent signal input photoelectricity isolated array, manual ringing output photoelectricity isolated array, the power drive array, mode switch relay array and manual/intelligent transfer relay, it is characterized in that: described CPLD soft logic array receives intelligent signal by linking to each other with intelligent signal input photoelectricity isolated array, and by the output intelligent signal that links to each other with intelligent signal output photoelectricity isolated array; Intelligent signal output photoelectricity isolated array links to each other with the power drive array and carries out intelligent signal and transmit; The power drive array links to each other with the mode switch relay array; Be used for receiving the manual ringing input photoelectricity isolated array of manual ringing with manually/intelligent transfer relay links to each other with the mode switch relay array, manual/intelligent transfer relay links to each other with the mode switch relay array again.
Described intelligent signal output photoelectricity isolated array can show that with one the intelligent signal duty array of display of the working condition of each Based Intelligent Control signal links to each other.
Described manual ringing photoelectricity isolated array and one can show that the manual ringing duty array of display of the working condition of each manual control signal links to each other.
Compared with prior art, the present invention has the following advantages:
1, to be used for the mode switching controller of pumping vehicle arm rack control be the control core with CPLD in the present invention, and input, output all have photoelectricity to be isolated, and intelligent signal switches compatible dissimilarly, and electronics switches, do not have time-delay, contactless, output band power drive; The present invention can satisfy the requirement of different control system, in order to realize the correct switching output of manual control signal and Based Intelligent Control signal, thereby guarantee to switch the versatility and the compatibility of output, and can satisfy the pumping vehicle arm rack system of maximum 5 joint arms, satisfy 4 maximum joint arm pumping vehicle arm rack systems of current use simultaneously;
2, the present invention be used for pumping vehicle arm rack control mode switching controller the mode switch relay array manually/can finish the switching output function of manual ringing and intelligent signal under the control of intelligent mode switch-over control signal, high-power manual control signal and miniwatt Based Intelligent Control signal can directly enter this mode switching controller and switch;
3, the present invention is used for the mode switching controller of pumping vehicle arm rack control when work, the working condition of manual ringing and intelligent signal can be shown in real time by a plurality of pilot lamp in manual ringing duty array of display and the intelligent signal duty array of display, these pilot lamp can observe directly the slave controller outside, thereby are convenient to grasp easily the working condition of mode switching controller internal circuit and the moving situation of each jib.
Description of drawings
Fig. 1 is a structural principle block scheme of the present invention;
Fig. 2 is a specific embodiment of the invention circuit theory diagrams.
Marginal data
1, CPLD soft logic array 2, intelligent signal input photoelectricity isolated array
3, intelligent signal output photoelectricity isolated array 4, power drive array
5, mode switch relay array 6, manual/intelligent transfer relay
7, manual ringing input photoelectricity isolated array 8, intelligent signal duty array of display
9, manual ringing duty array of display
Embodiment
Below with reference to accompanying drawing the present invention is described in further detail.
Basic structure of the present invention as shown in Figure 1, it adopts extensive CPLD soft logic array 1, photoelectricity isolated array, power drive array 4, relay array and duty array of display, and a kind of switching output unit at varying input signal is provided.As shown in Figure 1, the present invention includes CPLD soft logic array 1, photoelectricity isolated array, power drive array 4, mode switch relay array 5, manually/intelligent transfer relay 6, manual ringing duty array of display 9 and intelligent signal duty array of display 8.The described CPLD soft logic array 1 that is used for responsible Based Intelligent Control Signal Processing work links to each other with intelligent signal output photoelectricity isolated array 3 with intelligent signal input photoelectricity isolated array 2; Intelligent signal output photoelectricity isolated array 3 links to each other with the power drive array 4 and the intelligent signal duty array of display 8 that are used for low power Based Intelligent Control signal is carried out power drive output again; Power drive array 4 links to each other with mode switch relay array 5 again; Manual ringing input photoelectricity isolated array 7 with manually/intelligent transfer relay 6, mode switch relay array 5 link to each other with manual ringing duty array of display 9; Manually/intelligent transfer relay 6 links to each other with mode switch relay array 5 again.Wherein, each photoelectricity isolated array is responsible for the photoelectricity isolation of various input/output signals; Manually/intelligent transfer relay 6 according to manually/intelligent mode switch-over control signal control model transfer relay array 5; Mode switch relay array 5 is responsible for the switching output of manual control signal and Based Intelligent Control signal; Manual ringing duty array of display 9 is responsible for showing the working condition of each manual control signal; Intelligent signal duty array of display 8 is responsible for showing the working condition of each Based Intelligent Control signal.
Principle of work: (1) Based Intelligent Control signal Processing: different motion controllers, the control signal of its output may be different, for the relative stronger motion controller of function, can export the intelligent pwm control signal of 12 tunnel (6 pairs) simultaneously, each is to suitable/inverse clock rotation of intelligent pwm control signal control turntable or stretching out or the motion of turning back of jib; Owing to suitable/inverse clock rotation of turntable, the motion of stretching out/turn back of each arm oppose, in order to reduce the wasting of resources of system, some motion controller is only exported 6 tunnel intelligence pwm control signal and 6 road direction control signals, this 6 tunnel intelligence pwm control signal is respectively applied for the control of the movement velocity of turntable and each arm, and 6 road direction control signals are then controlled turntable to be clockwise or to reverse and each arm stretches out or turns back.In order to guarantee the compatibility to the different intelligent control signal, mode switching controller need carry out certain processing to input signal, is specifically finished by CPLD soft logic array 1.Isolation enters CPLD soft logic array 1 to all Based Intelligent Control signals through photoelectricity, if input is 12 tunnel intelligence pwm control signals, then output is similarly 12 road pwm control signals, if input is 6 tunnel intelligence pwm control signal and 6 road direction control signals, then handle back output 12 road pwm control signals through CPLD soft logic array 1, concrete which kind of mode that adopts is by the control of direction gating signal, if washout effectively then stop all outputs.(2) the Based Intelligent Control signal drives: because multi-axis motion controller output is low power Based Intelligent Control signal, can not be directly used in the drive controlling of arm support oil cylinder, need to export through after the power drive earlier again, this function is finished by power drive array 4.Miniwatt Based Intelligent Control signal is isolated ingoing power driving array 4 then through photoelectricity again after CPLD handles, switch output through entering mode switch relay array 5 again after the power drive.(3) manual/Based Intelligent Control signal switches output: manual/intelligent transfer relay 6 is according to manual/intelligent mode switching signal control model transfer relay array 5.Under manual mode, manually/intelligent transfer relay 6 is in the normally open position, the mode switch relay array of being made up of 6 double-point double-throw switchs 5 is subjected to its control also to be in the normally open position, and the pwm control signal of such 12 tunnel arm support oil cylinder just directly comes from manual control signal; Under intelligent mode, manually/intelligent transfer relay 6 is in normally closed position, the mode switch relay array of being made up of 6 double-point double-throw switchs 5 is subjected to its control also to be in normally closed position, and the pwm control signal of such 12 tunnel arm support oil cylinder then comes from the Based Intelligent Control signal.(4) the unlike signal duty shows: manual ringing duty array of display 9 and intelligent signal duty array of display 8 are made up of 12 light emitting diodes respectively, corresponding one road working signal of each light emitting diode.When certain road signal was effective, then Dui Ying light emitting diode was lighted, and showed that this road signal is in duty, and light emitting diode then corresponding when the invalidating signal of this road extinguishes, and shows that this road signal is in off working state.The light on and off situation of these status indicator lamps can observe directly from the outside, is convenient to grasp the working condition of mode switching controller internal circuit and the moving situation of each jib.
The circuit theory diagrams of the embodiment of the invention as shown in Figure 2.Wherein, C1 is extensive CPLD EPM7128, finishes the work of Based Intelligent Control Signal Processing by inner soft logic array; J1 is programming and the download interface of CPLD; K1~K6 is a dpdt relay, constitutes the switching output function that mode switch relay array 5 is finished manual control signal and Based Intelligent Control signal; K7 is manually/intelligent transfer relay 6, be subjected to the control of manual/intelligent mode switching signal, and it exports the then handoff functionality of control model transfer relay array 5; J137~J146 is a photoelectric isolating device, constitutes the photoelectricity isolation features that the photoelectricity isolated array is finished various input/output signals; J2~J13 is the power drive device, constitutes the power drive function that power drive array 4 is finished miniwatt Based Intelligent Control signal; D26~D49 is a light emitting diode, constitutes the Presentation Function that manual ringing duty array of display 9 and intelligent signal duty array of display 8 are finished various signals; J104~J109 is the IO interface of various control signals, finishes the linkage function of various signals and external circuit; J110 is a power input interface, for circuit board provides working power; F1, F2 are fuse, for the input power supply provides overcurrent protection function; D1 is a diode, for the input power supply provides anti-reverse defencive function; J111 and J136 are the power conversion module, for circuit board provide+24V and+the 5V working power; D2~D25 is a diode, for the output control signal provides defencive function; J2~J103, J112~J135 are resistance, and D50~D79 is an electric capacity, finish corresponding subsidiary function.

Claims (3)

1, a kind of mode switching controller that is used for pumping vehicle arm rack control, it comprises CPLD soft logic array (1), intelligent signal output photoelectricity isolated array (3), intelligent signal input photoelectricity isolated array (2), manual ringing output photoelectricity isolated array, power drive array (4), mode switch relay array (5) and manual/intelligent transfer relay (6), it is characterized in that: described CPLD soft logic array (1) receives intelligent signal by linking to each other with intelligent signal input photoelectricity isolated array (2), and by the output intelligent signal that links to each other with intelligent signal output photoelectricity isolated array (3); Intelligent signal output photoelectricity isolated array (3) links to each other with power drive array (4) and carries out intelligent signal and transmit; Power drive array (4) links to each other with mode switch relay array (5); Be used for receiving the manual ringing input photoelectricity isolated array (7) of manual ringing with manually/intelligent transfer relay (6) links to each other with mode switch relay array (5), manual/intelligent transfer relay (6) links to each other with mode switch relay array (5) again.
2, the mode switching controller that is used for pumping vehicle arm rack control according to claim 1, it is characterized in that: described intelligent signal output photoelectricity isolated array (3) can show that with one the intelligent signal duty array of display (8) of the working condition of each Based Intelligent Control signal links to each other.
3, the mode switching controller that is used for pumping vehicle arm rack control according to claim 1 and 2, it is characterized in that: described manual ringing photoelectricity isolated array (7) and can show that the manual ringing duty array of display (9) of the working condition of each manual control signal links to each other.
CN 200510031172 2005-01-19 2005-01-19 Mode switching controller for arm rack control of pump truck Pending CN1655078A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 200510031172 CN1655078A (en) 2005-01-19 2005-01-19 Mode switching controller for arm rack control of pump truck

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 200510031172 CN1655078A (en) 2005-01-19 2005-01-19 Mode switching controller for arm rack control of pump truck

Publications (1)

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CN1655078A true CN1655078A (en) 2005-08-17

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103176409A (en) * 2013-04-15 2013-06-26 徐州燕大传动与控制技术有限公司 Method for fast and accurately realizing concrete pump truck cantilever crane movement locus
CN111628520A (en) * 2019-02-28 2020-09-04 太阳能安吉科技有限公司 Relay array for grid connection

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103176409A (en) * 2013-04-15 2013-06-26 徐州燕大传动与控制技术有限公司 Method for fast and accurately realizing concrete pump truck cantilever crane movement locus
CN103176409B (en) * 2013-04-15 2015-07-01 徐州燕大传动与控制技术有限公司 Method for fast and accurately realizing concrete pump truck cantilever crane movement locus
CN111628520A (en) * 2019-02-28 2020-09-04 太阳能安吉科技有限公司 Relay array for grid connection

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