CN112132296A - Maintenance plan generating system of equipment - Google Patents
Maintenance plan generating system of equipment Download PDFInfo
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- CN112132296A CN112132296A CN202010985235.6A CN202010985235A CN112132296A CN 112132296 A CN112132296 A CN 112132296A CN 202010985235 A CN202010985235 A CN 202010985235A CN 112132296 A CN112132296 A CN 112132296A
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- 238000013480 data collection Methods 0.000 claims description 3
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Abstract
The invention discloses a maintenance plan generating system of equipment, comprising: a data acquisition module: the device is used for collecting working data of the device during operation and working information of each component of the device. The maintenance plan generating system of the equipment can automatically and comprehensively acquire the operation data of the equipment, can generate a maintenance plan which is in accordance with the working condition of the equipment according to the operation condition of the equipment, can adjust the maintenance plan in real time according to the operation condition of the equipment, can better maintain the equipment, prolongs the service life of the equipment, analyzes the operation data of the equipment and equipment components, directly obtains abnormal points of the equipment, and is convenient for people to know the loss of different parts of the equipment, so that people can judge the key point of equipment maintenance conveniently, the equipment does not need to be detected independently, the maintenance of an equipment table is more convenient, the maintenance time is shortened, people can find the defects of the equipment conveniently, the improvement of the equipment by people is facilitated, and a better use prospect is brought.
Description
Technical Field
The invention relates to the field of equipment maintenance, in particular to a maintenance plan generating system of equipment.
Background
With the rapid development of society, the manufacturing industry has been rapidly developed, and various processing equipments have been developed, in order to ensure the processing precision and the service life of each device, the device is usually maintained, and in order to better maintain the device, a maintenance table is usually made for the device, but the device is influenced by the external environment and the behavior specification of an operator when in use, moreover, when in use, the daily working time of different devices is inconsistent, the device often fails when the maintenance date of the maintenance schedule is not reached, the loss degree of each part of the machine is different when the machine is used, each part needs to be detected firstly when the maintenance is carried out according to a maintenance table, the loss degree is determined, then, each part of the equipment is maintained independently, and the maintenance is time-consuming and labor-consuming and cannot meet the use requirements of people, so a maintenance plan generating system of the equipment is provided.
Disclosure of Invention
The present invention has been made in an effort to provide a system for generating a maintenance plan of a device, which can effectively solve the problems of the related art.
In order to achieve the purpose, the invention adopts the technical scheme that:
a maintenance plan generating system for a device, comprising:
a data acquisition module: the system comprises a data acquisition module, a data processing module and a data processing module, wherein the data acquisition module is used for acquiring working data of equipment in operation and working information of each component of the equipment;
a server database: used for storing all information of the maintenance plan generating system;
a manual correction module: the data acquisition module is used for directly correcting the equipment data acquired by the data acquisition module;
a data comparison module: the distinguishing points are used for comparing the acquired data with the normal use data of the equipment; and
a maintenance plan generation module: a new maintenance plan is generated for the data differentiation points.
Preferably, the data collected by the data collection module comprises direct operator inspection data, vibration detection data of the equipment and the equipment components, noise detection data of the equipment and the equipment components, temperature detection data of the equipment and the equipment components, and data detected by the equipment and the equipment components equipped with instruments.
Preferably, the operator directly checks the data including sound, color, smell, temperature and smoothness of the surface of the finished product obtained by the operator through listening, viewing, smelling and touching, and the equipment assembly is equipped with instruments including a working time meter, a current sensor, a voltage sensor and a barometer.
Preferably, the server database comprises a maintenance record database, a spare part database, an equipment failure database and a personnel work database;
the maintenance record database: the standard data is used for storing standard maintenance time of the equipment and different use stages of the equipment;
the spare part database: the device is used for storing equipment maintenance and appliance and part information data required by maintenance;
the equipment failure database: the system is used for recording all information of normal maintenance of equipment and equipment fault information;
the staff work database: for recording normal work schedule information of maintenance personnel and maintenance personnel.
Preferably, a method for using a maintenance plan generating system for a device includes the steps of:
firstly, data acquisition: the data acquisition module (1) acquires working data of equipment in operation and working information of each component of the equipment;
secondly, data comparison: the data comparison module (4) compares the acquired data with standard data of different use stages of the equipment recorded in the maintenance record database, and compares the abnormal data;
thirdly, data correction: the manual correction module (3) contacts with a professional to perform manual correction on the abnormal data obtained after comparison;
fourthly, generating a maintenance period: correcting the equipment according to the correction opinions, then acquiring data again, comparing the acquired data with the abnormality to obtain a difference point, and setting a maintenance period according to the difference degree of the difference point;
fifthly, establishing a maintenance plan: standard next maintenance time not within the maintenance window is to make a new maintenance plan.
Preferably, the data compared in the step (ii) and the step (iv) are within a normal range, and the next maintenance time in the step (iv) is within a scheduled maintenance time limit, the normal maintenance is performed according to the normal maintenance plan of the equipment recorded in the maintenance record database.
Preferably, the difference degree of the difference points in the step (iv) includes a preliminary difference, a middle difference and a severe difference, the preliminary difference is that the difference degree of the difference point data is less than 5%, the middle difference is that the difference degree of the difference point data is 5% -20%, the severe difference is that the difference degree of the difference point data is greater than 20%, the service life duration of the preliminary difference is greater than the service life duration of the middle difference, and the service life duration of the middle difference is greater than the service life duration of the severe difference.
Preferably, the new maintenance plan is formulated to replace the normal maintenance plan of the equipment recorded in the maintenance record database, and the standard data of the equipment in different use stages are re-formulated according to the maintenance result.
Compared with the prior art, the invention provides a maintenance plan generation system of equipment, which has the following beneficial effects:
1. the maintenance plan generating system of the equipment automatically and comprehensively acquires the operation data of the equipment, can generate a maintenance plan which accords with the working condition of the equipment according to the operation condition of the equipment, and can adjust the maintenance plan in real time according to the operation condition of the equipment, so that the equipment can be maintained better, and the service life of the equipment is prolonged;
2. according to the invention, the data of the equipment and each component of the equipment are collected, the running data of the equipment and each component of the equipment is analyzed, the abnormal points of the equipment are directly obtained, and people can conveniently know the loss of different parts of the equipment, so that the people can conveniently judge the key point of equipment maintenance, the equipment does not need to be detected separately, the maintenance of an equipment table is more convenient, and the maintenance time is shortened;
3. the maintenance plan generating system of the equipment compares the equipment data with the normal use data in the process of generating the maintenance plan, can facilitate people to find the defects of the equipment and improve the equipment, is convenient to operate, has better use effect compared with the traditional mode, meets the use requirements of people, and is more practical.
The parts of the device not involved are the same as or can be implemented using prior art.
Drawings
FIG. 1 is a schematic diagram of an overall configuration of a maintenance plan generating system of an apparatus according to the present invention;
FIG. 2 is a flow chart illustrating a method of using a maintenance plan generating system for a facility in accordance with the present invention.
In the figure: 1. a data acquisition module; 2. a server database; 3. a manual correction module; 4. a data comparison module; 5. and a maintenance plan generation module.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
A maintenance plan generating system for a plant, as shown in fig. 1, includes:
the data acquisition module 1: the system comprises a data acquisition module, a data processing module and a data processing module, wherein the data acquisition module is used for acquiring working data of equipment in operation and working information of each component of the equipment;
server database 2: used for storing all information of the maintenance plan generating system;
the manual correction module 3: the data correction module is used for directly correcting the equipment data acquired by the data acquisition module 1;
the data comparison module 4: the distinguishing points are used for comparing the acquired data with the normal use data of the equipment; and
maintenance plan generation module 5: a new maintenance plan is generated for the data differentiation points.
The data collected by the data collection module 1 include data for direct inspection by an operator, vibration detection data of equipment and equipment components, noise detection data of the equipment and the equipment components, temperature detection data of the equipment and the equipment components, and data detected by instruments equipped in the equipment and the equipment components.
The operator directly checks the data including the sound, color, smell, temperature and smoothness of the surface of the finished product obtained by the operator through listening, watching, smelling and touching, and the equipment assembly is equipped with meters including a working time meter, a current sensor, a voltage sensor and a barometer.
The server database 2 comprises a maintenance record database, a spare part database, an equipment fault database and a personnel work database;
maintenance record database: the standard data is used for storing standard maintenance time of the equipment and different use stages of the equipment;
spare part database: the device is used for storing equipment maintenance and appliance and part information data required by maintenance;
equipment failure database: the system is used for recording all information of normal maintenance of equipment and equipment fault information;
personnel work database: for recording normal work schedule information of maintenance personnel and maintenance personnel.
As shown in fig. 2, a method for using a maintenance plan generating system for a device includes the steps of:
firstly, data acquisition: the data acquisition module 1 acquires working data of equipment in operation and working information of each component of the equipment;
secondly, data comparison: the data comparison module 4 compares the acquired data with standard data of the equipment at different use stages recorded in the maintenance record database, and compares the abnormal data;
thirdly, data correction: the manual correction module 3 contacts with a professional to perform manual correction on the abnormal data obtained after comparison;
fourthly, generating a maintenance period: correcting the equipment according to the correction opinions, then acquiring data again, comparing the acquired data with the abnormality to obtain a difference point, and setting a maintenance period according to the difference degree of the difference point;
fifthly, establishing a maintenance plan: making a new maintenance plan if the standard next maintenance time is not within the maintenance period;
the difference degree of the difference points comprises a primary difference, a middle difference and a heavy difference, wherein the primary difference is that the difference degree of the difference point data is less than 5%, the middle difference is that the difference degree of the difference point data is 5% -20%, the heavy difference is that the difference degree of the difference point data is greater than 20%, the service life duration of the primary difference is greater than that of the middle difference, and the service life duration of the middle difference is greater than that of the heavy difference;
and replacing the normal maintenance plan of the equipment recorded in the maintenance record database after the new maintenance plan is formulated, and reformulating standard data of the equipment in different use stages according to the maintenance result.
As shown in fig. 2, a method for using a maintenance plan generating system for a device includes the steps of:
firstly, data acquisition: the data acquisition module 1 acquires working data of equipment in operation and working information of each component of the equipment;
secondly, data comparison: the data comparison module 4 compares the acquired data with standard data of the equipment at different use stages recorded in the maintenance record database;
and thirdly, calling a maintenance plan: the compared data is in the normal range, and the normal maintenance is performed according to the normal maintenance plan of the equipment recorded in the maintenance record database.
As shown in fig. 2, a method for using a maintenance plan generating system for a device includes the steps of:
firstly, data acquisition: the data acquisition module 1 acquires working data of equipment in operation and working information of each component of the equipment;
secondly, data comparison: the data comparison module 4 compares the collected data with standard data recorded in the maintenance record database for different use stages of the equipment,
thirdly, data correction: the manual correction module 3 contacts with a professional to perform manual correction on the abnormal data obtained after comparison;
fourthly, generating a maintenance period: correcting the equipment according to the correction opinions, then acquiring data again, and comparing the acquired data;
fifthly, taking a maintenance plan: the compared data is in the normal range, and the normal maintenance is performed according to the normal maintenance plan of the equipment recorded in the maintenance record database.
The maintenance plan generating system of the equipment automatically and comprehensively acquires the operation data of the equipment, can generate a maintenance plan according with the working condition of the equipment according to the operation condition of the equipment, and can adjust the maintenance plan in real time according to the operation condition of the equipment, so that the equipment can be maintained better, and the service life of the equipment is prolonged; according to the invention, the data of the equipment and each component of the equipment are collected, the running data of the equipment and each component of the equipment is analyzed, the abnormal points of the equipment are directly obtained, and people can conveniently know the loss of different parts of the equipment, so that the people can conveniently judge the key point of equipment maintenance, the equipment does not need to be detected separately, the maintenance of an equipment table is more convenient, and the maintenance time is shortened; the maintenance plan generating system of the equipment compares the equipment data with the normal use data in the process of generating the maintenance plan, can facilitate people to find the defects of the equipment and improve the equipment, is convenient to operate, has better use effect compared with the traditional mode, meets the use requirements of people, and is more practical.
The foregoing shows and describes the general principles and broad features of the present invention and advantages thereof. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (8)
1. A maintenance plan generating system for a device, comprising:
data acquisition module (1): the system comprises a data acquisition module, a data processing module and a data processing module, wherein the data acquisition module is used for acquiring working data of equipment in operation and working information of each component of the equipment;
server database (2): used for storing all information of the maintenance plan generating system;
manual correction module (3): the device data correction module is used for directly correcting the device data acquired by the data acquisition module (1);
data comparison module (4): the distinguishing points are used for comparing the acquired data with the normal use data of the equipment; and
maintenance plan generation module (5): a new maintenance plan is generated for the data differentiation points.
2. A maintenance plan generating system for a device according to claim 1, wherein: the data collected by the data collection module (1) comprise direct inspection data of operators, vibration detection data of equipment and equipment components, noise detection data of the equipment and the equipment components, temperature detection data of the equipment and the equipment components, and data detected by an instrument equipped in the equipment and the equipment components.
3. A maintenance plan generating system for a device according to claim 2, wherein: the operator directly checks the data including the sound, color, smell, temperature and smoothness of the surface of the finished product obtained by the operator through listening, watching, smelling and touching, and the equipment assembly is equipped with meters including a working time meter, a current sensor, a voltage sensor and a barometer.
4. A maintenance plan generating system for a device according to claim 1, wherein: the server database (2) comprises a maintenance record database, a spare part database, an equipment fault database and a personnel work database;
the maintenance record database: the standard data is used for storing standard maintenance time of the equipment and different use stages of the equipment;
the spare part database: the device is used for storing equipment maintenance and appliance and part information data required by maintenance;
the equipment failure database: the system is used for recording all information of normal maintenance of equipment and equipment fault information;
the staff work database: for recording normal work schedule information of maintenance personnel and maintenance personnel.
5. A method of using a maintenance plan generating system for a plant, comprising the steps of:
firstly, data acquisition: the data acquisition module (1) acquires working data of equipment in operation and working information of each component of the equipment;
secondly, data comparison: the data comparison module (4) compares the acquired data with standard data of different use stages of the equipment recorded in the maintenance record database, and compares the abnormal data;
thirdly, data correction: the manual correction module (3) contacts with a professional to perform manual correction on the abnormal data obtained after comparison;
fourthly, generating a maintenance period: correcting the equipment according to the correction opinions, then acquiring data again, comparing the acquired data with the abnormality to obtain a difference point, and setting a maintenance period according to the difference degree of the difference point;
fifthly, establishing a maintenance plan: standard next maintenance time not within the maintenance window is to make a new maintenance plan.
6. Use of a maintenance plan generating system for a device according to claim 5, wherein: and step two, the data compared with the step four is in a normal range, and the next maintenance time in the step five is in a set maintenance time limit, the normal maintenance is carried out according to the normal maintenance plan of the equipment recorded in the maintenance record database.
7. Use of a maintenance plan generating system for a device according to claim 5, wherein: the difference degree of the distinguishing points comprises a preliminary difference, a middle difference and a heavy difference, the preliminary difference is that the difference degree of the distinguishing point data is less than 5%, the middle difference is that the difference degree of the distinguishing point data is 5% -20%, the heavy difference is that the difference degree of the distinguishing point data is greater than 20%, the service life duration of the preliminary difference is greater than that of the middle difference, and the service life duration of the middle difference is greater than that of the heavy difference.
8. Use of a maintenance plan generating system for a device according to claim 5, wherein: and replacing the normal maintenance plan of the equipment recorded in the maintenance record database after the new maintenance plan is formulated, and reformulating standard data of the equipment in different use stages according to the maintenance result.
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| CN202010985235.6A CN112132296A (en) | 2020-09-18 | 2020-09-18 | Maintenance plan generating system of equipment |
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| CN202010985235.6A CN112132296A (en) | 2020-09-18 | 2020-09-18 | Maintenance plan generating system of equipment |
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-
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- 2020-09-18 CN CN202010985235.6A patent/CN112132296A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108351641A (en) * | 2015-10-27 | 2018-07-31 | 德莱赛公司 | Predict the maintenance requirements of valve module |
| CN107934710A (en) * | 2017-11-08 | 2018-04-20 | 广州赛意信息科技股份有限公司 | A kind of system and method for generating elevator dynamic maintenance project |
| CN108181892A (en) * | 2017-12-23 | 2018-06-19 | 深圳市轩宇车鼎科技有限公司 | A kind of automobile doctor cloud platform intelligent diagnosis system |
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| CN109683574A (en) * | 2019-01-10 | 2019-04-26 | 上海海事大学 | A kind of industrial robot monitoring running state and maintaining method |
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Application publication date: 20201225 |