CN110945771A

CN110945771A - DC/DC converter

Info

Publication number: CN110945771A
Application number: CN201880047627.9A
Authority: CN
Inventors: 糸川祐树; 网本健志
Original assignee: Mitsubishi Electric Corp
Current assignee: Mitsubishi Electric Corp
Priority date: 2017-08-23
Filing date: 2018-03-29
Publication date: 2020-03-31
Anticipated expiration: 2038-03-29
Also published as: DE112018004721T5; CN110945771B; US20200274443A1; US11128222B2; WO2019038979A1

Abstract

A neutral point (NP1) of a transformer (30) which has almost no cross-linked magnetic flux effective for a zero-phase current and has a phase difference between a primary side and a secondary side is connected to one end of a reactor (L1), and the other end is connected to a primary side power supply (60). A1 st bridge circuit (12) and a 2 nd bridge circuit (22) are connected to both ends of a transformer (30), and the power of a primary side power supply (60) is controlled according to the duty ratio of the 1 st bridge circuit (12). The switching pattern of the 2 nd bridge circuit (22) is shifted in the leading direction and the lagging direction with respect to the switching pattern of the 1 st bridge circuit (12), thereby performing control so that soft switching operation can be performed even when the voltage ratio between the primary side power supply (60) and the secondary side power supply (70) varies and the amount of transmitted power decreases. The present invention can be applied to a power supply in which voltage fluctuates, such as a battery, and can realize a power conversion unit that can reduce loss in a low output region.

Description

DC/DC converter

Technical Field

The present disclosure relates to DC/DC converters, and more particularly, to power loss reduction in DC/DC converters.

Background

Conventionally, a DC/DC converter is known in which the coupling mode of a transformer is the same on the primary side and the secondary side. Such a DC/DC converter can reduce Switching loss by a soft Switching technique (ZVS (Zero Voltage Switching) method), but has a technical problem that the soft Switching technique cannot be applied in a low output region.

As a technique for solving this technical problem, patent document 1 discloses a DC/DC converter circuit including: the DC/DC converter circuit is composed of an ac/DC conversion circuit, a transformer, and a DC/ac conversion circuit, and the coupling mode of the transformer is different between a primary side circuit and a secondary side circuit.

Documents of the prior art

Patent document

Patent document 1: japanese patent laid-open publication No. 2015-27196

Disclosure of Invention

Technical problem to be solved by the invention

However, in the conventional technique described in patent document 1, the voltage ratio between the primary-side power supply and the secondary-side power supply is limited, and it is difficult to apply the conventional technique to a power supply having voltage fluctuations such as a battery. Therefore, an object of the present invention is to provide a DC/DC converter capable of reducing power loss even when voltage fluctuates.

Means for solving the problems

The DC/DC converter disclosed by the present disclosure includes: a transformer having a neutral point at least at the primary side winding; a 1 st reactor connected between the neutral point and the primary side power supply; a 1 st bus bar pair consisting of a 1 st positive line and a 1 st negative line; an electric storage unit connected between the 1 st positive electrode line and the 1 st negative electrode line; a 1 st bridge circuit connected to the 1 st bus pair and the primary side winding; a 2 nd bus bar pair consisting of a 2 nd positive line and a 2 nd negative line; and a 2 nd bridge circuit connected between the secondary side winding of the transformer and the 2 nd bus bar pair. The secondary side power supply is connected to the 2 nd bus pair.

Effects of the invention

According to the present invention, the operation can be performed in a range where the voltage ratio between the primary-side power supply and the secondary-side power supply is wider than that in the conventional range. Therefore, power loss can be reduced even when the voltage fluctuates.

Drawings

Fig. 1 is a main circuit configuration diagram of a DC/DC converter 100 (zigzag-Y connection type) according to embodiment 1.

Fig. 2 is a main circuit configuration diagram of a modification 1 (Y- Δ connection method) of the DC/DC converter 100.

Fig. 3 is a diagram showing an example of a configuration of a three-phase transformer (cross-Y connection system) in which a plurality of toroidal cores are combined.

Fig. 4 is a diagram showing an example of a configuration of a three-phase transformer (Y- Δ connection system) in which a plurality of toroidal cores are combined.

Fig. 5 is a diagram showing a configuration example of a three-phase transformer (Y-Y connection system) using an iron core having symmetry in a magnetic circuit (magnetic circuit).

Fig. 6 is a diagram showing a configuration example of a three-phase transformer (cross-Y connection system) using a three-column core.

Fig. 7 is a diagram showing a configuration example of a three-phase transformer (Y- Δ connection system) using a three-column core.

Fig. 8 is a main circuit configuration diagram of a modification 2 of the DC/DC converter 100.

Fig. 9 is a diagram illustrating a modification of the reactor unit 40.

Fig. 10 is a waveform diagram showing an example of the inter-terminal voltage waveform of the transformer 30 in fig. 1.

Fig. 11 is a control block diagram in which a bias current and a zero-phase current are separately input.

Fig. 12 is a diagram showing an operation state of each semiconductor element in the main operation phase in the primary side bridge circuit 10.

Fig. 13 is a diagram showing an operation state of each semiconductor element in the main operation phase in the secondary side bridge circuit 20.

Fig. 14 is a diagram showing a relationship between the switching carrier of the 1 st bridge circuit 12 and the switching carrier of the 2 nd bridge circuit 22.

Fig. 15 is a waveform diagram showing the switching timing of the semiconductor element in the main operation mode of embodiment 1.

Fig. 16 is a diagram showing a relationship between ON (ON)/OFF (OFF) states of the switches of the 1 st bridge circuit 12 and vector potentials.

Fig. 17 is a diagram showing a relationship between the on/off state of each switch of the 2 nd bridge circuit 22 and the vector potential.

Fig. 18 is a diagram showing a modification of the configuration of the three-level inverter in which the output of the 2 nd bridge circuit 22 is set.

Fig. 19 is a circuit diagram showing reference numerals such as current and voltage used in the description of power transmission in embodiment 1.

Fig. 20 is a diagram showing an output waveform in which neither the leading nor the lagging phase shift is applied (Duty cycle) ═ 50%).

Fig. 21 is a diagram showing an output waveform to which neither the advance nor the retard phase shift is applied (Duty 16.7%).

Fig. 22 is a diagram showing an output waveform to which neither the advance nor retard phase shift is applied (Duty 83.3%).

Fig. 23 is a waveform diagram of the case where the same amount of leading phase shift and lagging phase shift is applied (Duty 50%).

Fig. 24 is a waveform diagram of the case where the same amount of leading phase shift and lagging phase shift is applied (Duty 16.7%).

Fig. 25 is a waveform diagram of the case where the same amount of leading phase shift and lagging phase shift is applied (Duty 83.3%).

Fig. 26 is an operation waveform diagram at the time of power running operation (Duty 50%) to which a hysteresis phase shift is applied.

Fig. 27 is an operation waveform diagram at the time of power running operation (Duty 16.7%) to which a hysteresis phase shift is applied.

Fig. 28 is an operation waveform diagram at the time of power running operation (Duty 83.3%) to which the hysteresis phase shift is applied.

Fig. 29 is an operation waveform diagram of the regenerative operation (Duty 50%) to which the lead phase shift is applied.

Fig. 30 is an operation waveform diagram of the regenerative operation (Duty 16.7%) to which the lead phase shift is applied.

Fig. 31 is an operation waveform diagram of the regenerative operation (Duty 83.3%) to which the lead phase shift is applied.

Fig. 32 is an operation waveform diagram at the time of power running operation (Duty 50%) to which a lag phase shift and a lead phase shift smaller than the amount thereof are applied.

Fig. 33 is an operation waveform diagram at the time of power running operation (Duty 16.7%) to which a lag phase shift and a lead phase shift smaller than the amount thereof are applied.

Fig. 34 is an operation waveform diagram at the time of power running operation (Duty 83.3%) to which a lag phase shift and a lead phase shift smaller than the amount of the lag phase shift are applied.

Fig. 35 is an operation waveform diagram of a regenerative operation (Duty 50%) to which a leading phase shift and a lagging phase shift smaller than the leading phase shift are applied.

Fig. 36 is an operation waveform diagram of a regenerative operation (Duty 16.7%) in which a leading phase shift and a lagging phase shift smaller than the leading phase shift are applied.

Fig. 37 is an operation waveform diagram of a regenerative operation (Duty 83.3%) in which a leading phase shift and a lagging phase shift smaller than the leading phase shift are applied.

Fig. 38 is a diagram showing the sequence of the operation phases of the primary side bridge circuit 10 and the secondary side bridge circuit 20 that varies according to the duty ratio (example 1) of the primary side bridge circuit 10.

Fig. 39 is a diagram showing the sequence of the operation phases of the primary side bridge circuit 10 and the secondary side bridge circuit 20 that varies according to the duty ratio (example 2) of the primary side bridge circuit 10.

Fig. 40 is a main circuit configuration diagram of DC/DC converter 101 according to embodiment 2.

Fig. 41 is a main circuit configuration diagram of a 1 st modification of the DC/DC converter 101 according to embodiment 2.

Fig. 42 is a circuit diagram for explaining power transmission according to embodiment 2.

Fig. 43 is a diagram showing an example of the switching pattern (Duty 50%) in embodiment 2.

Fig. 44 is a diagram for explaining the amount of the hysteresis phase shift in embodiment 2.

Fig. 45 is an operation waveform diagram when no power is transmitted (Duty 50%).

Fig. 46 is an operation waveform diagram when no power is transmitted (Duty 16.7%).

Fig. 47 is an operation waveform diagram when no power is transmitted (Duty 83.3%).

Fig. 48 is an operation waveform diagram when electric power is transmitted in the power running direction and a hysteresis phase shift occurs (Duty 16.7%).

Fig. 49 is an operation waveform diagram when electric power is transmitted in the power running direction and a hysteresis phase shift occurs (Duty 83.3%).

Fig. 50 is a diagram showing the trajectories of the respective phase currents of the transformer 30 on a plane showing coordinate axes spaced at 120 °.

Fig. 51 is a diagram showing the position of a resistance for suppressing oscillation of voltage.

Fig. 52 is a diagram showing the position of a resistance for suppressing oscillation of voltage.

Reference numerals

10 primary side bridge circuit; 11. 21 an electric storage unit; 12 a 1 st bridge circuit; 20 a secondary side bridge circuit; 22. 122 bridge circuit 2; 30 transformers; 40 a reactor unit; 50 a control device; 51. 53 subtracter; 54. a 55 sensor; 56-58 PI control parts; 61PWM control part; 59. a 62dq0-abc conversion unit; 60. 70, a power supply; a 66-68 voltage-current conversion unit; 100. 101a converter; 301 winding number 1; 301-1 st winding part; 301-2 nd winding part; 302, winding 2; 302-1 winding part 3; 302-2 4 th winding part; 303, winding No. 3; 303-1, winding part 5; 303-2 winding part 6; 304, winding No. 4; 305 winding 5; 306 a 6 th winding; 321 a 1 st iron core; 322 nd iron core; 323 a 3 rd core; c1, C2, C11-C16 capacitor; D21-D26 diodes; l1, La, Lb, Lc reactors; NL1 negative 1 st line; NL2 negative 2-th line; NP1 neutral point; PL1 positive 1 line; PL2 positive 2 line; SW 11-SW 16, SW 21-SW 26 switching elements.

Detailed Description

Preferred embodiments for carrying out the present invention will be described below with reference to the accompanying drawings. In the following embodiments, a description will be given assuming an ideal state in which a voltage drop in each switching element and diode in a circuit, wiring resistance, inductance, parasitic capacitance, excitation inductance of a transformer, and the like can be ignored. In the following drawings, the same or corresponding portions are denoted by the same reference numerals, and description thereof will not be repeated. The following are merely examples, and are not intended to limit the embodiments of the present invention to the following embodiments.

Embodiment 1.

(description of the overall Structure)

First, the overall configuration of the DC/DC converter in embodiment 1 will be described. Fig. 1 is a main circuit configuration diagram of a DC/DC converter 100 according to the present embodiment.

The DC/DC converter 100 includes a primary side bridge circuit 10, a secondary side bridge circuit 20, a transformer 30, a reactor unit 40, and a control device 50. The DC/DC converter 100 is connected between the DC primary side power supply 60 and the DC secondary side power supply 70.

In the DC/DC converter 100 of the present embodiment, one end of a reactor L1 is connected to a neutral point NP1 of the transformer 30, which has almost no effective interlinkage magnetic flux with respect to a zero-phase current when Clarke transformation (Clarke transformation) is performed on a current flowing through the transformer 30, and a primary side power supply 60 is connected to the other end of the reactor L1. A primary bridge circuit 10 and a secondary bridge circuit 20 are connected to both ends of a transformer 30, a power storage unit 11 having a capacitor is connected to bus bars (PL1, NL1) of the primary bridge circuit 10, and a secondary power supply 70 is connected to bus bars (PL2, NL2) of the secondary bridge circuit 20. The DC/DC converter 100 is characterized in that the ratio of the voltage of the primary-side power supply 60 to the bus voltage of the secondary-side bridge circuit 20 can be adjusted by adjusting the ratio of the voltages of the primary-side power supply 60 and the primary-side power storage unit 11 by switching the primary-side bridge circuit 10.

One terminal f of the reactor unit 40 is connected to the high-voltage side of the primary-side power supply 60. The low-voltage side terminal e of the primary-side bridge circuit 10 is connected to the low-voltage side of the primary-side power supply 60. The other terminal n of the reactor unit 40 is connected to a neutral point NP1 of the transformer 30.

The primary-side electric storage cell 11 is connected between the low-voltage-side terminal e and the high-voltage-side terminal d of the primary-side bridge circuit 10. The primary power storage unit 11 includes an energy storage element such as a capacitor or a battery, and functions as a voltage source.

The high-voltage-side terminal u of the secondary-side bridge circuit 20 is connected to the high-voltage side of the secondary-side power supply 70. The low-voltage side terminal v of the secondary-side bridge circuit 20 is connected to the low-voltage side of the secondary-side power supply 70.

The secondary power storage cell 21 is connected to the high-voltage-side terminal u of the secondary bridge circuit 20 and the low-voltage-side terminal v of the secondary bridge circuit 20.

The secondary power storage unit 21 includes an energy storage element such as a capacitor or a battery, and functions as a voltage source. The secondary power storage unit 21 is connected to the secondary neutral point terminal of the transformer 30 at a connection point m.

The transformer 30 is a three-phase transformer, and the primary-side bridge circuit 10 has a 1 st bridge circuit 12 of three phases. The 1 st bridge circuit 12 has six switching elements SW11, SW12, SW13, SW14, SW15, SW16, and capacitors C11, C12, C13, C14, C15, C16 connected in parallel to these switching elements, respectively. However, instead of the externally connected capacitors C11, C12, C13, C14, C15, and C16, the parasitic capacitance of the switching element located at an equivalent position in the circuit structure may be used.

In fig. 1, as the symbol of the switching element, a MOSFET (Metal-Oxide-Semiconductor Field-Effect Transistor) or an IGBT (Insulated Gate Bipolar Transistor) is used, but the switching element described in the circuit diagram may not necessarily be used. Various switching elements can be freely applied, and not only elements made of Si, but also SiC-MOSFETs, GaN-HEMTs (High electron mobility transistors) and the like made of wide band gap semiconductors such as SiC and GaN can be used as the switching elements.

At the connection point a, the high-voltage side of the switching element SW11 is connected to the low-voltage side of the switching element SW 12. At the connection point b, the high-voltage side of the switching element SW13 is connected to the low-voltage side of the switching element SW 14. At the connection point c, the high-voltage side of the switching element SW15 is connected to the low-voltage side of the switching element SW 16.

Hereinafter, a group of two switches connected in series is sometimes referred to as a branch (leg), each switch is referred to as a branch (arm), and particularly, a switch on the high-voltage side is referred to as an upper branch and a switch on the low-voltage side is referred to as a lower branch with respect to a connection point.

The 1 st bridge circuit 12 is connected to each of the primary-side phase terminals of the transformer 30 at a connection point a, a connection point b, and a connection point c.

The secondary-side bridge circuit 20 has a 2 nd bridge circuit 22 for three phases. The 2 nd bridge circuit 22 has six switching elements SW21, SW22, SW23, SW24, SW25, SW 26.

At the connection point r, the high-voltage side of the switching element SW21 is connected to the low-voltage side of the switching element SW 22. At the connection point s, the high-voltage side of the switching element SW23 is connected to the low-voltage side of the switching element SW 24. At the connection point t, the high-voltage side of the switching element SW25 is connected to the low-voltage side of the switching element SW 26.

The 2 nd bridge circuit 22 is connected to the secondary-side phase terminals of the transformer 30 at a connection point r, a connection point s, and a connection point t.

Next, a method of configuring the transformer 30 will be described, fig. 1 shows a case where the transformer 30 is configured in an interleaved-Y connection manner, and the transformer 30 is configured such that a zero-phase current when clark conversion (αβ 0 conversion) is performed on each phase current on the primary side does not induce a magnetic flux inside an iron core of the transformer, and has a phase difference between the primary side and the secondary side.

Fig. 2 is a main circuit configuration diagram of a 1 st modification of DC/DC converter 100 according to embodiment 1. Fig. 1 shows a circuit diagram of the case where the transformer 30 is constructed in the interleaved-Y wiring manner, and fig. 2 shows a circuit diagram of the case where the transformer 30 is constructed in the Y- Δ wiring manner. The configuration of the other parts is the same as that of the DC/DC converter of fig. 1, and therefore, the description thereof will not be repeated.

Other modifications of the structure of the transformer 30 other than the structure shown in fig. 2 are also conceivable. A configuration in which a plurality of cores (toroidal cores) are combined as shown in fig. 3 or 4, a configuration in which cores having a symmetrical magnetic circuit are used as shown in fig. 5, a configuration in which three-pole cores represented by a three-phase transformer of commercial frequency as shown in fig. 6 or 7 are used, or the like can be employed. The connection points a, b, c, n, r, s, and t in fig. 4 to 7 correspond to the connection points a, b, c, n, r, s, and t in fig. 1 or 2, respectively.

When the cores are magnetically coupled to each other, it is desirable to form the magnetic circuits symmetrically as shown in fig. 5, but it is also possible to use a three-pole core such as a commercial frequency three-phase transformer to cancel magnetic flux generated by a zero-phase current as shown in fig. 6 or 7.

In particular, as shown in fig. 4, in the case of the Y- Δ connection method using a plurality of cores, a zero-phase current flowing through the primary winding generates a magnetic field, but normally, a circulating current is induced in the secondary winding by the magnetic field generated by the zero-phase current flowing through the primary winding, and the magnetic field generated by the circulating current flowing through the Δ connection of the secondary winding is balanced with the magnetic field generated by the zero-phase current flowing through the primary winding, so that the interlinkage magnetic flux generated by the zero-phase current flowing through the primary winding is cancelled.

As shown in fig. 3 or 6, when the transformer is configured by the interleaved-Y connection method in which the primary winding is divided into a plurality of windings, the magnetic fluxes can be canceled by each other by the current flowing through the primary winding, and therefore, there is an advantage that the zero-phase current can reduce the copper loss without inducing a current in the secondary winding. Further, since the neutral point is formed in the secondary side winding, the common mode potential oscillation of the secondary side winding can be suppressed by electrically connecting the neutral point to the neutral point of the secondary side bus voltage.

As shown in fig. 4 or 7, when the transformer is configured by a Y- Δ connection method, a two-winding transformer having a simple structure, a three-phase transformer having an open-end connection (open-end connection), or the like can be used, and thus there is an advantage that design and manufacturing are easy. However, since the circulating current flowing in the Δ connection is generated in proportion to the zero-phase current of the primary winding, there is a disadvantage that the copper loss increases, and the bias may be generated due to the voltage drop of the winding resistance. In addition, in the case where the cores are magnetically coupled to each other and are formed of a single core, even when the Y- Δ structure is adopted, the induction of the secondary side winding current due to the zero-phase current of the primary side winding may not occur.

In order to suppress the magnetic flux induced by the zero-phase current in the primary side terminal, the following methods are conceivable: a balanced magnetic field is induced in a magnetic path (magnetic path) of a magnetic field generated in the core, or an open magnetic path (open magnetic path) is set to equivalently increase the magnetic resistance and avoid the generation of magnetic flux. These methods are all exemplified as methods for preventing the magnetic flux from being induced by the magnetic field generated in the core by the zero-phase current at the primary side terminal, and other structures that exhibit the same function may be employed.

A method of eliminating magnetic flux generated by zero-phase current and a method of shifting the phase between a primary side winding and a secondary side winding are fields that have been generally discussed in terms of a three-phase transformer of commercial frequency and the like. According to the present embodiment, the degree of freedom of the current path of the transformer 30 can be utilized to the maximum extent by the circuit configuration having the transformer 30, the reactor unit 40, the 1 st bridge circuit 12, and the 2 nd bridge circuit 22 as main components.

Fig. 8 is a main circuit configuration diagram of a modification 2 of the DC/DC converter 100. In the configuration shown in fig. 8, in the primary side circuit portion, reactors La, Lb, Lc that supplement the leakage inductance component of the transformer 30 are respectively inserted between the transformer 30 and the connection points a, b, c. Although not shown, reactors for compensating the leakage inductance component of the transformer 30 may be inserted between the transformer 30 and the connection points r, s, and t in the secondary side circuit portion. Further, the connection between the three winding groups of each phase connected to the neutral point NP1 of the three-phase transformer 30 may be released, and the newly generated three independent terminals may be changed to be connected to the terminals n1, n2, and n3 of the reactor, which are changed as shown in fig. 9. The transformer 30 and the peripheral auxiliary components may be equivalently changed in the circuit, the magnetic circuit, or the combination of the circuit/magnetic circuit as in these examples.

When the magnetic flux generated by the zero-phase current is canceled, the potential of the terminal n connected to the neutral point NP1 of the transformer 30 is the average of the potentials applied to the connection point a, the connection point b, and the connection point c connected to the primary-side phase terminals of the transformer 30 due to the energy restriction.

In practical applications, since a voltage due to a leakage inductance component exists between the terminals of the transformer 30 and the magnetic flux is not completely eliminated due to a winding error or the like, the potential of the terminal n does not always match the average of the potentials of the connection point a, the connection point b, and the connection point c. In the following description, the potential of the terminal n is assumed to be equal to the average of the potentials applied to the connection point a, the connection point b, and the connection point c, but this is for simplicity, and the aspect of the present invention is not limited thereto.

(description of work)

Next, the operation of the DC/DC converter will be explained. The following description assumes an ideal state in which there is no variation in leakage inductance.

In an ideal state where there is no bias of the transformer, no variation in leakage inductance, no individual difference in switching elements, no variation in wiring impedance, or the like, the switching elements of each phase of the 1 st bridge circuit 12 operate at the same Duty ratio.

Fig. 10 is a waveform diagram showing an example of the inter-terminal voltage waveform of the transformer 30 in fig. 1. In fig. 10, voltages Vae, Vbe, Vce, and Vne represent potential differences of connection points a, b, and c and a terminal n with respect to a terminal e. Voltages Van, Vbn, and Vcn indicate potential differences at connection points a, b, and c with respect to the terminal n. The voltage Vcap represents a potential difference at the terminal d with respect to the terminal e.

The timings of the phase branch changeover switches of the 1 st bridge circuit 12 are shifted from 1/3 in the switching period T, and the voltages Vae, Vbe, and Vce applied to the connection point a, the connection point b, and the connection point c have waveforms shifted in phase by 120 °.

The above-described operation of the 1 st bridge circuit 12 is referred to as a multiphase operation, a carrier phase shift operation, or the like in a chopper circuit of a multiple parallel drive, and is well known.

In fig. 10, the waveforms of the respective phases are operated with a phase shift of 1/3 of the switching cycle with reference to the rising timing of the voltages Vae, Vbe, and Vce at the connection points of the respective phases. This is an example of the phase shift method, and may be based on the time of voltage drop, or may be based on the center of the upper arm on time or the center of the lower arm on time.

In a general PWM (Pulse Width Modulation) system using a triangular carrier, the same multiphase operation can be realized by shifting the phase of each triangular carrier generating a switching pattern by 120 °.

However, when the leakage inductance or the number of turns of the transformer varies, distortion that causes asymmetry of three phases occurs in the currents transmitted to the primary side and the secondary side in the coordinate space when αβ 0 transformation is performed on the phase voltages and the phase currents of the transformer 30, and in order to correct such current distortion, it is necessary to adjust the voltages output from the 1 st bridge circuit 12, the 2 nd bridge circuit 22, or both of them.

As shown in fig. 10, when the 1 st bridge circuit 12 outputs a voltage having a phase shifted by 120 ° to each connection point of the transformer 30, the average value of the voltages applied to the connection point a, the connection point b, and the connection point c is output to the neutral point NP1 of the transformer 30, and a rectangular wave voltage Vne having an amplitude 1/3 and a frequency 3 times is output to the terminal n of the reactor L1.

Since the primary-side power supply 60 is connected to one terminal f of the reactor unit 40 and the neutral point NP1 of the transformer 30 is connected to the other terminal n, a difference between the power supply voltage Vin of the primary-side power supply 60 and the average value of the output voltage of the 1 st bridge circuit 12 is applied to the reactor L1.

By adjusting the duty ratio of each phase of the 1 st bridge circuit 12 to increase or decrease by the same amount in all three phases, the voltage applied to the reactor L1 can be controlled regardless of the unbalanced voltage between the phases that causes the magnetic bias of the transformer 30.

In other words, the current flowing through the reactor L1 can be controlled by adjusting the average value of the duty ratios of the respective phases of the 1 st bridge circuit 12. That is, the zero-phase current on the primary side of the transformer 30 connected to the 1 st bridge circuit 12 is determined by the average value of the output duty ratios of the phases of the 1 st bridge circuit 12.

It is desirable that the zero-phase current can be controlled without causing magnetic bias by controlling only the average value of the output duty in the 1 st bridge circuit 12, but in practical applications, when magnetic bias occurs in the transformer 30 for some reason, the magnetic bias phenomenon can be suppressed by changing the balance of the duty ratios of the respective phases.

The 1 st bridge circuit 12 performs a multiphase operation (carrier phase shift operation). Therefore, when the currents of the phases of the transformer 30 flow to the primary power storage unit 11, only the period in which the current of any one of the a-phase, b-phase, and c-phase flows exists at the timing shifted by 120 ° in one switching cycle, or only the period in which the current of any one of the a-phase, b-phase, and c-phase does not flow exists at the timing shifted by 120 ° in one switching cycle.

Therefore, when the control device 50 detects the current flowing through the primary power storage unit 11, the phase of one switching period is shifted by 120 ° and detected, whereby the phase current deviation of the transformer 30 can be detected. That is, by providing the current detection sensor in the primary power storage unit 11, the bias current of the transformer 30 can be detected.

It is to be noted that, of course, in addition to detecting all the respective phase currents of the three-phase transformer, if the detection position is a number of degrees of freedom or more of the current derived from kirchhoff's current law, the bias current can be detected regardless of the detection position and the detection method.

In general, since the excitation inductance of the transformer is very large, the response speed required for suppressing the magnetic bias is sufficiently slower than the response speed of the current control of the reactor L1, and when αβ 0 conversion is performed on the voltage from the terminal f connected to the high-voltage side of the primary power supply 60 to the primary connection point a, the connection point b, and the connection point c of the transformer 30, the component contributing to the magnetic bias current and the component contributing to the zero-phase current can be considered independently of each other fig. 11 is a control block diagram in the case where the detected magnetic bias current and the zero-phase current are input independently, and the control block includes a sensor 54 for detecting the magnetic bias current, a sensor 55 for detecting the input current, subtracters 51 to 53 for calculating the difference currents with command values i α, i β, and i0, PI (proportional integral) control units 56 to 58, a αβ 0/abc conversion unit 59, a PWM control unit 61, an abc/αβ 0 conversion unit 62, and voltage/current conversion units 66 to 68.

The zero-phase current is affected by the average of the duty cycles of the phases, and the bias current is affected by the deviation of the duty cycles of the phases. Here, in the current control of the reactor L1, the PI control unit 58 performs PI control so that the current of the reactor L1 follows the command value i0, with the current flowing through the reactor L1 or the zero-phase current of the transformer 30 as a detection value and the average duty ratio of the 1 st bridge circuit 12 as an operation amount. In contrast, in the control for suppressing the bias current, the

PI control units

56 and 57 perform PI control so that the bias current becomes zero, with the bias current of the transformer 30 being a detection value and the deviation from the average value of the duty ratio of each phase being an operation amount. This allows independent consideration of current control for reactor L1 and control for suppressing the bias current.

In an ideal state without bias, the current passing through the reactor L1 is halved and flows through the primary winding of the transformer 30 as a zero-phase current.

The zero-phase current flowing through the primary side winding does not transmit electric power to the 2 nd bridge circuit 22, and the primary side bridge circuit 10 behaves like a three-parallel bidirectional chopper circuit in consideration of taking out only the zero-phase current based on the principle of superposition. The three-parallel bidirectional chopper circuit has the function of a transformer by coupling a part of the reactors of the parallel bidirectional chopper circuit and eliminating magnetic flux, and the volume of the whole magnetic element is reduced compared with the case of no coupling.

By controlling the current of reactor L1 by the duty ratio of the 1 st bridge circuit 12, the amount of power transmission between primary-side power supply 60 and primary-side power storage unit 11 can be controlled.

In the present embodiment, the switching pattern of the 1 st bridge circuit 12 is maintained as it is, and the switching waveform of the 2 nd bridge circuit 22 is phase-shifted, whereby electric power is mutually transmitted between the primary power storage unit 11 and the secondary power storage unit 21.

(Explanation of action and Effect)

Next, the operation and effects of the DC/DC converter of embodiment 1 will be described.

Fig. 12 is a diagram showing the switching states that the 1 st bridge circuit 12 can take. Fig. 13 is a diagram showing the switching states that the 2 nd bridge circuit 22 can take.

In fig. 12 and 13, "ON" (ON) indicates that the switch or the diode or both of them are in the ON state, and "OFF" (OFF) indicates that the switch and the diode are in the OFF state.

Hereinafter, Ph.1 to Ph.8 indicate switching states (phases) that can be adopted by the 1 st bridge circuit 12, and PH.1 to PH.9, PH.7-2, PH.2-3, PH.3-4, PH.4-5, PH.5-6, and PH.6-7 indicate switching states (phases) that can be adopted by the 2 nd bridge circuit 22.

There is a correlation between the amount of application of the phase shift between the 1 st bridge circuit 12 and the 2 nd bridge circuit 22 and the amount of transmission power transferred between the 1 st bridge circuit 12 and the 2 nd bridge circuit 22 via the transformer 30. Here, a method of applying the phase shift between the 1 st bridge circuit 12 and the 2 nd bridge circuit 22 will be described.

As an example, fig. 14 is a diagram showing a relationship between the switching carrier of the 1 st bridge circuit 12 and the switching carrier of the 2 nd bridge circuit 22. Fig. 15 is a waveform diagram showing the switching timing of the semiconductor element in the main operation mode of embodiment 1.

In the case of the 1 st bridge circuit 12, switching based on a general triangular wave carrier comparison is performed as the primary side carrier. In contrast, in the case of the 2 nd bridge circuit 22, the leading phase shift Ψ is applied₁、Ψ₂With leading carrier comparison and application of a lagging phase shift phi₁、Φ₂Switching is performed by a combination of the hysteretic carrier comparisons of (c).

When the phase shift amount is 0, the secondary side carrier coincides with the primary side carrier in fig. 14.

In the case of the 1 st bridge circuit 12, as in the case of the general triangular wave carrier comparison PWM, the triangular wave carrier on the primary side shown in fig. 14 crosses the command value waveform of the duty ratio, and the on/off states of the upper arm and the lower arm in one branch are switched at the same timing as shown in fig. 15 (SW11 to SW 16). In contrast, in the case of the 2 nd bridge circuit 22, the on/off states of the upper arm and the lower arm in one branch are not necessarily switched at the same timing, and may be switched at different timings as shown in fig. 15 (SW21 to SW26), for example.

In addition, in the above paragraphs, the upper arm and the lower arm expressed as one branch of the primary-side bridge circuit 12 are switched at "the same timing", but this is an expression for making the difference between the switching pattern of the primary-side bridge circuit 12 and the switching pattern of the secondary-side bridge circuit 22 obvious for convenience, and is not intended to exclude the possibility of applying the dead time. The dead time is preferably applied as appropriate even when the ZVT operation described later is performed.

Fig. 16 is a diagram showing a relationship between an on/off state of each switch of the 1 st bridge circuit 12 and a vector potential, and fig. 16 shows a relationship between a main operating phase and a vector potential when clarke conversion (αβ 0 conversion) is performed on an output voltage of the 1 st bridge circuit 12 (primary side) and the output voltage is projected onto the αβ plane.

Fig. 17 is a diagram showing a relationship between an on/off state of each switch of the 2 nd bridge circuit 22 and a vector potential, and fig. 17 shows a relationship between a main operating phase and a vector potential when clarke conversion (αβ 0 conversion) is performed on an output voltage of the 2 nd bridge circuit 22 (secondary side) and the output voltage is projected onto the αβ plane.

Further, the positions shown by dots in fig. 16 and 17 are vector potentials at the main phase when the bus voltage is set to a constant value, and fig. 16 and 17 show the relative relationship between the vector potentials corresponding to each. In fig. 16, a vector a (1, 0, 0), a vector b (0, 1, 0), and a vector c (0, 0, 1) are unit vector potentials indicating the influence on the vector potential in the drawing when the upper branch connected to the branch of the connection point a, the connection point b, and the connection point c in fig. 1 is in the on state. Similarly, in fig. 17, a vector r (1, 0, 0), a vector s (0, 1, 0), and a vector t (0, 0, 1) are unit vector potentials indicating the influence of the upper branch line connected to the branch of the connection point r, the connection point s, and the connection point t in fig. 1, respectively, in the drawing when the upper branch line is in the on state.

The switches of the 2 nd bridge circuit 22 are switched as follows: in accordance with the phase difference of the transformer, the vector potential corresponding to the vector potential outputted from the 1 st bridge circuit 12 is mainly outputted or the appropriate vector potential in fig. 17 is outputted after the output state of one or more switches is switched from the corresponding vector potential, in accordance with the switching timing indicated by the carrier wave of the secondary side bridge circuit 22.

Further, as a method of determining the switching timing of the 2 nd bridge circuit 22, the following method and the like may be considered: the switching timing of the 2 nd bridge circuit 22 is controlled by changing the duty ratio instead of changing the carrier as in fig. 14, and as a result, the same switching pattern is obtained. The method of determining the switching timing of the 2 nd bridge circuit 22 is merely an example, and numerous logically equivalent methods can be considered, and therefore, other methods can be used. For example, in the case where the method of transforming the carrier wave is not general in the process of mounting to a microcomputer, there is a possibility that it is more convenient to modulate the duty ratio equivalently, and the like.

The transformer 30 has a phase difference of 30 ° between each phase terminal on the primary side and each phase terminal on the secondary side. In the present embodiment, the 1 st bridge circuit 12 outputs a vector potential shown in fig. 16, and the 2 nd bridge circuit 22 outputs a vector potential shown in fig. 17, thereby controlling the power transmission between the primary side electric storage unit 11 and the secondary side electric storage unit 21.

In the symbols shown in fig. 16, "1" indicates a state in which the upper arm is on and the lower arm is off, and "1" indicates a state in which the upper arm is off and the lower arm is on. For example, if it is ph.2(1, -1, -1), it corresponds to ph.2, which is the main phase of operation in fig. 12. Ph.2(1, -1, -1) represents a state in which the upper branch having a branch of the connection point a is on and the lower branch is off, the upper branch having a branch of the connection point b is off and the lower branch is on, and the upper branch having a branch of the connection point c is off and the lower branch is on.

Among the vector potentials shown in FIG. 17, there are points (pH.2-3, pH.3-4, pH.4-5, pH.5-6, pH.6-7, and pH.7-2) corresponding to the state of the branch output neutral point potential of the 2 nd bridge circuit 22.

In the circuit of fig. 1, the 2 nd bridge circuit 22 regards the switch of the 2 nd bridge circuit 22 in the off-off state (defined as a state in which both the upper and lower switches of the branch are off) as a state in which the neutral point potential is output.

As shown in fig. 18, the 2 nd bridge circuit 22 may have a three-level inverter configuration that outputs a neutral point voltage. That is, the 2 nd bridge circuit 22 may be configured by a three-level inverter such as an NPC (neutral point clamp) circuit or a TNPC (T-type neutral point clamp) circuit. In this case, in the off-off state, the switches (SW27-1, SW27-2, and the like) connected to the neutral point potential are turned on, whereby the same operation as the configuration of fig. 1 can be performed.

The symbol "1" shown in fig. 17 indicates a state in which the upper arm is on and the lower arm is off, "-1" indicates a state in which the upper arm is off and the lower arm is on, and "0" indicates a state in which the upper arm and the lower arm are off. For example, if ph.2(1, -1, 0) is set, the state in which the upper branch of the branch having the connection point r is connected to the lower branch and the lower branch is disconnected, the upper branch of the branch having the connection point s is disconnected from the lower branch and the upper branch of the branch having the connection point t is disconnected from the lower branch, corresponds to ph.2, which is the main operation phase in fig. 13.

When the DC/DC converter 100 is operated, it is necessary to apply vector potentials of the same phase to the transformers 30 having a phase difference of 30 ° between the primary side phase terminals and the secondary side phase terminals.

The transformer 30 has a phase difference of 30 ° between each phase terminal on the primary side and each phase terminal on the secondary side. The state in which the vector potentials of the same phase are applied to the primary-side phase terminals and the secondary-side phase terminals of the transformer 30 corresponds to a state in which the potential at the connection point of one branch of the 1 st bridge circuit 12 or the 2 nd bridge circuit 22 is the neutral point potential.

Therefore, the branch of the 2 nd bridge circuit 22 may take an off-off state corresponding to a state of outputting the neutral point potential. The potential at the connection point of the off-off branch of the 2 nd bridge circuit 22 is determined by the vector potential output from the 1 st bridge circuit 12. If the switching states of the 1 st bridge circuit 12 are ph.2, ph.3, ph.4, ph.5, ph.6, and ph.7, and the switching states of the 2 nd bridge circuit 22 are ph.2, ph.3, ph.4, ph.5, ph.6, and ph.7, the phases of both ends of the transformer 30 are identical, and the potential of the connection point of the branch in the off-off state is exactly the neutral point potential.

However, the three-phase transformer has variations in leakage inductance, variations in coupling inductance, which is undesirable in the design stage, and parasitic components. Therefore, when the vector potential outputted from the 1 st bridge circuit 12 is transmitted to the 2 nd bridge circuit 22 via the coupling of the transformer, the potential of the connection point of the branch in the off-off state is not necessarily exactly the neutral point potential. It is of course conceivable that the connection point potential of the branch in the open-close state deviates from the neutral point potential or that potential oscillation is caused by switching.

As a method for suppressing the influence of the variation of the transformer 30, the following method is considered: a method of enhancing the coupling of the three-phase transformer and additionally inserting a reactor at a portion corresponding to the leakage inductance, a method of adjusting the switching timing of each phase on the primary side, a method of adjusting the switching timing of each phase on the secondary side, and the like.

Further, as a method of suppressing oscillation, the following method is considered: a method of forcibly stopping oscillation by setting the 2 nd bridge circuit 22 to a three-level circuit, a method of suppressing oscillation by inserting a resistance between a point at which the low voltage side of the voltage dividing capacitor C1 of the secondary side electric storage unit and the high voltage side of the voltage dividing capacitor C2 are connected and the connection point m, a method of suppressing oscillation by inserting a resistance between a point at which the low voltage side of the voltage dividing capacitor C1 of the secondary side electric storage unit and the high voltage side of the voltage dividing capacitor C2 are connected and the connection point r, the connection point s, or the connection point t of each phase on the secondary side, and the like.

In the branch in the off-off state, a current that may cause a resonance phenomenon may flow through a capacitance component such as a parasitic capacitance connected in parallel to the switch, and a main circuit current that continuously transmits the main power of the converter may not flow. Therefore, a current flows in the on-state switches of the remaining two branches of the 2 nd bridge circuit 22 that are not in the off-off state, whereby electric power transmission occurs between the primary-side electric storage unit 11 and the secondary-side electric storage unit 21.

(Explanation of action and Effect)

Next, the operation and effect of the DC/DC converter will be described in further detail.

The switching pattern shown in fig. 15 represents a state in which the same amount of leading phase shift and lagging phase shift is applied.

In the DC/DC converter of the present embodiment, generally, when the amount of application of the leading phase shift increases, the amount of power transmission in the regenerative direction increases, and when the amount of application of the lagging phase shift increases, the amount of power transmission in the power running direction increases.

The amount of phase shift applied between the primary side carrier and the secondary side carrier is determined with reference to the primary side carrier. Various methods of determining the amount of phase shift applied to the secondary-side bridge circuit 22 may be considered, but with a leading phase shift Ψ₁、Ψ₂And a lag phase shift Φ₁、Φ₂The following expressions (1) to (4) can be defined, for example, respectively. Here, a lead variable ψ and a lag variable Φ are determined, and an average value of the on duty of the upper branch of the 1 st bridge circuit 12 is represented by D. At this time, the relationship between the primary side carrier and the secondary side carrier is as shown in fig. 14. In fig. 14, the state where the phase shift amount is 0 refers to a state where the secondary side carrier overlaps the primary side carrier as a reference.

[ mathematical formula 1]

[ mathematical formula 2]

[ mathematical formula 3]

[ mathematical formula 4]

In the case where neither the leading phase shift nor the lagging phase shift is applied, the 1 st bridge circuit 12 and the 2 nd bridge circuit 22 output "vector potentials in correspondence with each other". Hereinafter, the on duty of the upper arm of the 1 st bridge circuit 12 is simply referred to as "duty". Fig. 19 is a circuit diagram showing reference numerals such as current and voltage used in the description of power transmission in embodiment 1. Fig. 20 is a diagram showing an output waveform when the duty ratio is 50%. Fig. 21 is a diagram showing an output waveform when the duty ratio is 16.7%. Fig. 22 is a diagram showing an output waveform when the duty ratio is 83.3%. In these waveform diagrams, there are portions where a plurality of lines overlap each other, and these portions are slightly shifted from each other for easy observation. The same processing is also performed for the waveform diagrams of fig. 23 and later.

When a voltage is applied to the transformer 30 by the 1 st bridge circuit 12 (ph.2, ph.3, ph.4, ph.5, ph.6, ph.7), the two branches corresponding to the respective cases of the 2 nd bridge circuit 22 are in the on state (ph.2, ph.3, ph.4, ph.5, ph.6, ph.7) respectively corresponding to the "vector potentials".

When all the switches of the 1 st bridge circuit 12 are in the lower arm on state (ph.1) or the upper arm on state (ph.8), no voltage is applied to the transformer 30. At this time, all the branches of the switches of the 2 nd bridge circuit 22 are in an off-off state (ph.1), or all the branches are in an upper-branch on state (ph.8), or all the branches are in a lower-branch on state (ph.9).

In fig. 20, 21, and 22, when the turns ratio of the interleaved-Y-wired three-phase transformer shown in fig. 1 is set to 1: at time n, the ratio of the voltage Vcap of the primary power storage unit 11 to the voltage Vout of the secondary power storage unit 21 is 1: 4n/3, when the turn ratio of the Y-delta connection three-phase transformer shown in FIG. 2 is set as 1: at time n, the ratio of the voltage Vcap of the primary power storage unit 11 to the voltage Vout of the secondary power storage unit 21 is 1: 2 n/3.

The state of the voltage ratio shown in the above paragraph is defined as a state in which the voltage Vcap of the primary side electric storage unit 11 is equalized with the voltage Vout of the secondary side electric storage unit 21. In the present embodiment, the transmission of the generated electric power via the transformer 30 is performed when the voltage of the primary-side power storage unit 11 is higher than the equilibrium state.

Next, the circuit operation when the leading phase shift or the lagging phase shift or both are applied will be explained. Fig. 20 to 37 show waveforms under respective conditions of duty ratios and phase shifts.

In addition, the current of the primary-side power supply 60, which is apparent from kirchhoff's current law according to the respective phase currents of the transformer 30, and the voltage of the neutral connection point n, which is apparent from kirchhoff's voltage law according to the respective phase voltages of the transformer 30, are not shown in the waveforms of fig. 20 to 37.

The leading phase shift and the lagging phase shift have electric power transmission functions in a regeneration direction and a power running direction respectively, and are in a mutually cancelling relationship. If the same amount of leading phase shift and lagging phase shift is applied, the electric power goes to and from only the primary-side electric storage unit 11 and the secondary-side electric storage unit 21, and the average transmission electric power amount is zero. Fig. 23 to 25 are waveform diagrams when the same amount of leading phase shift and lagging phase shift is applied. Fig. 23 shows a waveform of a duty ratio of 50%, fig. 24 shows a waveform of a duty ratio of 16.7%, and fig. 25 shows a waveform of a duty ratio of 83.3%.

The 1 st bridge circuit 12 performs a zero voltage transition (hereinafter, referred to as ZVT) operation when the up-down switches are switched by the capacitors C11 to C16 connected in parallel.

ZVT is a soft switching method known in DAB (Dual Active Bridge) method and the like. The MOSFET or IGBT, in which a current flows in the forward direction, is turned off, and the current is commutated to a capacitor connected in parallel with the upper and lower arms, thereby charging and discharging the capacitor. At this time, the potential at the connection point of the upper and lower arms fluctuates according to the charge and discharge of the capacitor. In this way, the potential of the connection point is switched to cause a current to flow to the antiparallel diode of the opposite arm, and when a current flows through the antiparallel diode, the MOSFET or IGBT of the opposite arm is turned on, thereby realizing the switching of the potential of the connection point by the soft switch.

In each of the waveforms in fig. 23, 24, and 25, a phase shift of both the lead and the lag is applied to the secondary-side switch, and thereby electric power flows between the primary-side circuit and the secondary-side circuit via the transformer, and a current in a direction suitable for switching by ZVT flows in the 1 st bridge circuit 12, whereby switching by soft switching can be performed. In the 2 nd bridge circuit 22, no Current flows when it is turned on or off, and Switching by soft Switching (ZCS: Zero Current Switching) is possible.

Fig. 26 to 28 show operation waveforms in the power running operation to which the hysteresis phase shift is applied. Fig. 26 shows a waveform at a duty ratio of 50%, fig. 27 shows a waveform at a duty ratio of 16.7%, and fig. 28 shows a waveform at a duty ratio of 83.3%.

Fig. 29 to 31 show operation waveforms in the case of the reproduction operation to which the lead phase shift is applied. Fig. 29 shows a waveform at a duty ratio of 50%, fig. 30 shows a waveform at a duty ratio of 16.7%, and fig. 31 shows a waveform at a duty ratio of 83.3%.

Fig. 32 to 34 are operation waveform diagrams in the power running operation to which the lag phase shift and the lead phase shift smaller than the amount of the lag phase shift are applied. Fig. 32 shows a waveform at a duty ratio of 50%, fig. 33 shows a waveform at a duty ratio of 16.7%, and fig. 34 shows a waveform at a duty ratio of 83.3%.

Fig. 35 to 37 are operation waveform diagrams at the time of the reproduction operation to which the leading phase shift and the lagging phase shift smaller than the leading phase shift are applied. Fig. 35 shows a waveform at a duty ratio of 50%, fig. 36 shows a waveform at a duty ratio of 16.7%, and fig. 37 shows a waveform at a duty ratio of 83.3%.

When the same amount of electric power is transmitted, the instantaneous current of the 1 st bridge circuit 12 that is switched changes and the current suitable for ZVT increases in the case where the lag phase shift and the lead phase shift smaller than the lag phase shift are applied (fig. 32 to 34) as compared with the case where the lag phase shift is applied only in the powering operation (fig. 26 to 28).

In addition, compared to the case where the leading phase shift is applied during the regenerative operation (fig. 29 to 31), in the case where the leading phase shift and the lagging phase shift smaller than the leading phase shift are applied (fig. 35 to 37), the current at the moment when the 1 st bridge circuit 12 performs switching changes, and the current suitable for ZVT increases.

These phenomena can be regarded as the occurrence of a partial regenerative operation during the overall power running operation, or the occurrence of a partial power running operation during the overall regenerative operation. This generates circulating power to and from the transformer 30, which does not contribute to the transmission power as a whole, and a part of the energy of the circulating power can be used for soft switching.

By using the amount of phase shift of both the lead and lag, a current in a direction suitable for switching by ZVT can be caused to flow through the 1 st bridge circuit 12, and switching by soft switching can be performed. In addition, in the 2 nd bridge circuit 22, a current does not flow when it is turned on or off, and switching by soft switching (ZCS) is possible.

In the present embodiment, even when the duty ratio of the 1 st bridge circuit 12 varies, power transmission can be continued. That is, even when the voltage of the primary-side power supply 60 changes, the power transmission with the secondary-side power supply 70 can be continued by varying the duty ratio.

In the case of the interleaved-Y wiring type, the upper limit of the voltage boosting ratio between the voltage of the primary-side power supply 60 and the voltage of the secondary-side power supply 70 can be expressed by the following expression (5).

[ math figure 5]

In the case of Y- Δ connection, the upper limit of the boosting ratio of the voltage of the primary-side power supply 60 to the voltage of the secondary-side power supply 70 can be expressed by the following expression (6).

[ mathematical formula 6]

When power is transmitted between the primary-side power storage unit 11 and the secondary-side power storage unit 21, the voltage of the primary-side power storage unit 11 rises. When the equality sign of the above equation (5) or (6) is satisfied, the phase shift amount does not overlap with the 2 nd bridge circuit 22, and power is not transmitted between the primary power storage unit 11 and the secondary power storage unit 21.

As an operation example of the present embodiment, an operation waveform shown in fig. 23 will be described in detail based on the switching pattern shown in fig. 15. In the switching pattern shown in FIG. 15, the same amount of leading phase shift and lagging phase shift is applied, and the 1 st bridge circuit 12 is switched during the switching phases (PH.2-3, PH.3-4, PH.4-5, PH.5-6, PH.6-7) of the 2 nd bridge circuit 22.

In the 2 nd bridge circuit 22, there is a switching state corresponding to the vector potential outputted from the 1 st bridge circuit 12, but normally, a commutation period is provided before and after switching of the switching state of the 1 st bridge circuit 12, and the 2 nd bridge circuit 22 outputs a switching pattern corresponding to a commutation path.

At the start of commutation, the semiconductor element is turned on by ZCS which turns on in a state where no current flows. At the end of commutation, ZCS shutdown is used to turn off the semiconductor element in a state where no current flows.

When the ZCS is turned on to shift the 2 nd bridge circuit 22 to the switching phase, the phases of the voltages of the primary phase terminals (connection points a, b, and c) and the secondary phase terminals (connection points r, s, and t) of the transformer 30 are shifted from each other, and a current corresponding to the voltages at both ends flows through the transformer 30.

When the switching phase of the 2 nd bridge circuit 22 is taken as a reference, when the potential at the connection point of the branch to be switched of the 1 st bridge circuit 12 is a neutral point, the phases at both ends of the transformer are aligned and balanced. Therefore, in the lead phase shift period, a voltage is applied so that the forward current of the switch flows through the branch to be switched more, and the current required for ZVT by the soft switch is increased.

When the switches of the 1 st bridge circuit 12 are switched by ZVT, the phase of the voltage applied to both ends of the transformer 30 changes, and the current path of the phase immediately before the switching phase naturally disappears and switches to the steady state. In this state, the vector potential of the 1 st bridge circuit 12 and the vector potential of the 2 nd bridge circuit 22 are balanced in phase with each other, as in the case immediately before the switching phase.

When the current path disappears, the semiconductor element (preferably a diode) turns off and ZCS turns off when the current flowing through the semiconductor element is zero.

In the power running operation, when the switching state of the 1 st bridge circuit 12 is ph.2 and the switching state of the 2 nd bridge circuit 22 is ph.2, the current path of the 1 st bridge circuit 12 is a superposition of the following two current paths ph.2(1) and ph.2 (2).

Current path ph.2 (1): (primary side electric storage unit 11) → (connection point d) → (switch SW12) → (connection point a) → (transformer 30) → (connection point b) → (switch SW13) → (connection point e) → (primary side electric storage unit 11)

Current path ph.2 (2): (primary side electric storage unit 11) → (connection point d) → (switch SW12) → (connection point a) → (transformer 30) → (connection point c) → (switch SW15) → (connection point e) → (primary side electric storage unit 11)

By causing a current to flow in parallel to the current path ph.2(1) and the current path ph.2(2), the 1 st bridge circuit 12 transmits power to the secondary side or receives power from the secondary side.

At this time, the current path ph.2 of the 2 nd bridge circuit 22 is as follows.

Current path ph.2: (secondary side power supply 70) → (connection point v) → (switch SW23) → (connection point s) → (transformer 30) → (connection point r) → (switch SW22) → (connection point u) → (secondary side power supply 70)

When a current flows through the current path ph.2, the 2 nd bridge circuit 22 receives power from the primary side or transmits power to the primary side.

When the switching state of the 1 st bridge circuit 12 is ph.3 and the switching state of the 2 nd bridge circuit 22 is ph.3, the current path of the 1 st bridge circuit 12 overlaps the following two current paths ph.3(1) and ph.3 (2).

Current path ph.3 (1): (primary side electric storage unit 11) → (connection point d) → (switch SW12) → (connection point b) → (transformer 30) → (connection point c) → (switch SW15) → (connection point e) → (primary side electric storage unit 11)

Current path ph.3 (2): (primary side electric storage unit 11) → (connection point d) → (switch SW14) → (connection point a) → (transformer 30) → (connection point c) → (switch SW15) → (connection point e) → (primary side electric storage unit 11)

By causing a current to flow in parallel through the current path ph.3(1) and the current path ph.3(2), the 1 st bridge circuit 12 transmits power to the secondary side or receives power from the secondary side.

At this time, the current path ph.3 of the 2 nd bridge circuit 22 is as follows.

Current path ph.3: (secondary side power supply 70) → (connection point v) → (switch SW25) → (connection point t) → (transformer 30) → (connection point r) → (switch SW22) → (connection point u) → (secondary side power supply 70)

When a current flows through the current path ph.3, the 2 nd bridge circuit 22 receives power from the primary side or transmits power to the primary side.

When the switching state of the 1 st bridge circuit 12 is ph.2 or ph.3 and the switching state of the 2 nd bridge circuit 22 is ph.2 to 3, a current flows through a path where the current path ph.2 and the current path ph.3 overlap in the 2 nd bridge circuit 22, and commutation from the current path ph.2 to the current path ph.3 occurs.

When the switching state of the 1 st bridge circuit 12 is switched from ph.2 to ph.3, the switch SW13 is turned on, and the switch SW14 is turned on.

The paths of current path ph.2(2) and current path ph.3(1) are the same.

If the leading phase shift is applied in many cases, the balance of the transmission power between the primary-side power supply 60 and the primary-side power storage unit 11 and between the primary-side power storage unit 11 and the secondary-side power storage unit 21 is automatically achieved by the switching state corresponding to the lagging phase shift extending and contracting in accordance with the diode on period.

The switching pattern of the current path varies according to the duty cycle. Fig. 38 and 39 are diagrams showing the sequence of the operation phases of the primary-side bridge circuit 10 and the secondary-side bridge circuit 20 after the duty ratio of the primary-side bridge circuit 10 is changed from fig. 15.

In the operation shown in FIG. 15, the primary bridge circuit 10 is switched during the periods of PH7-2, PH2-3, PH3-4, PH4-5, PH5-6, and PH6-7 of the secondary bridge circuit 20. The secondary side bridge circuit 20 ZCS-opens the branch in the off-off state immediately before at the beginning of PH7-2, PH2-3, PH3-4, PH4-5, PH5-6, PH 6-7. At the end of PH7-2, PH2-3, PH3-4, PH4-5, PH5-6, PH6-7, the current path of the immediately following phase is ensured due to the relation of the voltages of the primary side bridge circuit 10 and the secondary side bridge circuit 20, and the current path of the immediately preceding phase disappears.

The ZCS off can be realized by turning off the switch at the moment when the current path disappears and the current becomes zero. Although it is difficult to turn off the switch at the point where the current is zero, the ZCS turn-off can be realized without any problem in practical use by utilizing the function of the antiparallel diode. For example, when the MOSFET performs a synchronous rectification operation or the like, the reverse current of the MOSFET is turned OFF (ZVS-OFF) before the ZCS is turned OFF, and the MOSFET commutates to the antiparallel diode, whereby the zero current turn-OFF can be realized by the function of the antiparallel diode.

When the switch or diode is in the off-state, the branch transitions to the off-off state. In the series of operations, the zero-current switching is established in the switch of the secondary side bridge circuit 20, and the zero-voltage switching is established in the switch of the primary side bridge circuit 10, so that the soft switching operation can be established at all the phase switching time points.

In the operation shown in fig. 38, when ph.1 is switched to ph.2, ph.4, and ph.6, the secondary bridge circuit 20 performs the turn-on operation at zero current. By switching the phase of the secondary side bridge circuit 20 before the primary side bridge circuit 10, a current increases in a direction in which power is transmitted from the secondary side bridge circuit 20 to the primary side bridge circuit 10, and a current favorable for ZVT flows in the primary side bridge circuit 10, so that soft switching by ZVT can be realized. When the primary side bridge circuit is switched from ph.1 to ph.2, ph.4, and ph.6, the current increases in the direction in which power is transmitted from the primary side bridge circuit 10 to the secondary side bridge circuit 20. At this time, the voltages output to the transformer by the primary side bridge circuit 10 and the secondary side bridge circuit 20 are not zero, and the phases of the voltages are matched, so that electric power is exchanged between the primary side bridge circuit 10 and the secondary side bridge circuit 20 via the transformer in the power running or regeneration direction. After the phase of the primary side bridge circuit 10 is switched, the current increases in the direction in which power is transmitted from the secondary side bridge circuit 20 to the primary side bridge circuit 10, and the switch of the secondary side bridge circuit 20 is turned off at the time point when the current is zero, so that the phase of the secondary side bridge circuit 20 is switched from ph.2, ph.4, ph.6 to ph.1.

In the operation shown in fig. 39, when ph.1 is switched to ph.3, ph.5, and ph.7, the secondary bridge circuit 20 performs the turn-on operation at zero current. By switching the phase of the secondary side bridge circuit 20 before the primary side bridge circuit 10, a current increases in a direction in which power is transmitted from the secondary side bridge circuit 20 to the primary side bridge circuit 10, and a current favorable for ZVT flows in the primary side bridge circuit 10, so that soft switching by ZVT can be realized. When the primary side bridge circuit is switched from ph.1 to ph.2, ph.4, and ph.6, the current increases in the direction in which power is transmitted from the primary side bridge circuit 10 to the secondary side bridge circuit 20. At this time, the voltages output to the transformer by the primary side bridge circuit 10 and the secondary side bridge circuit 20 are not zero, and the phases of the voltages are matched, so that electric power is exchanged between the primary side bridge circuit 10 and the secondary side bridge circuit 20 via the transformer in the power running or regeneration direction. After the phase of the primary side bridge circuit 10 is switched, the current increases in the direction in which power is transmitted from the secondary side bridge circuit 20 to the primary side bridge circuit 10, and the phase of the secondary side bridge circuit 20 is switched from ph.3, ph.5, and ph.7 to ph.1 by turning off the switch of the secondary side bridge circuit 20 at the time point when the current is zero.

In the above description, the operation of performing ZCS off at the time point when the current flowing through each switch becomes zero when the 2 nd bridge circuit 22 is off was described.

However, it is difficult in practical use to detect the time point when the current flowing through the switch becomes zero and switch the operation. It is also difficult to control so that the amount of electric power transmitted from the primary-side power supply 60 to the primary-side electric storage unit 11 and the amount of electric power transmitted from the primary-side electric storage unit 11 to the secondary-side electric storage unit 21, which are controlled by the 1 st bridge circuit 12, are properly equalized due to the relationship between the errors of the sensors and the passive elements, the control variation, and the like.

Preferably, the problem of the 2 nd bridge circuit 22 being difficult to set the timing strictly at the time of turning off can be solved by using the current flowing through the antiparallel diode in the forward direction before the current flowing through the switch becomes zero.

First, with reference to the amount of electric power transmitted from primary power supply 60 to primary power storage unit 11, only lag variable Φ is increased in the case of power running operation and only lead variable ψ is increased in the case of regeneration operation, and a switching pattern for transmitting electric power from primary power storage unit 11 to secondary power storage unit 21 is created. At this time, a switching pattern for transmitting electric power that is balanced with the amount of electric power transmitted from the primary-side power supply 60 to the primary-side power storage unit 11 in calculation is determined.

Then, the lead variable ψ is increased, and a value obtained by reducing the amount of transmitted power in the powering direction by about several% to several tens% depending on the amount of transmitted power (that is, a value by which the amount of transmitted power in the regenerative direction is increased at the time of the regenerative operation) is set as a command value for the amount of transmitted power from the primary power storage unit 11 to the secondary power storage unit 21.

If switching is performed in this state, when the switches of the 2 nd bridge circuit 22 are turned off, the switches are turned off in a state where a forward current of the antiparallel diodes flows, and commutation from the switches to the diodes occurs by ZVS depending on the kinds of the switches. At this time, the voltage at the connection point with the transformer 30 is not changed, and the substantial hysteresis phase period is extended. At the time point when the flowing current becomes zero, the diode is disconnected and the switching is caused, resulting in a ZCS operation by the antiparallel diode.

In the above description of the embodiments, in order to clarify the essence of the present invention, there are no ideal states such as voltage drop of each switching element and diode in the circuit, resistance, inductance, parasitic capacitance, and excitation inductance of the transformer. But in actual circuits they are both present more or less. Various methods have been known for adding circuits for compensating for these resistance components, capacitance components, and inductance components, and the addition of these additional circuits to the configuration of the present invention, the change of the circuits within an equal range, and the like are performed as appropriate.

As described above, according to embodiment 1, the duty ratio of the 1 st bridge circuit 12 is adjusted in accordance with the voltage variation of the primary side power supply 60, and thus the operation can be performed in accordance with the power supply voltage variation.

Further, since the switching pattern of the 2 nd bridge circuit 22 is configured by simultaneously processing the leading phase shift and the lagging phase shift with reference to the switching pattern of the 1 st bridge circuit 12, soft switching can be realized even when the power transmission amount is small, and the switching loss can be reduced.

Further, when it is difficult to strictly determine the phase shift amount in practical use, it is possible to flexibly cope with the case where an error is present in practical use and to reduce the switching loss by adopting a method of performing soft switching by inverting the current to the antiparallel diode by making the lead phase shift a little larger.

In addition, the excitation current of the transformer can be used also at the time of soft switching. For example, when the switch of the primary lower arm is turned on, the excitation current changes so that the forward current flowing through the switch of the lower arm increases. Therefore, if there is no bias and the average value of the excitation current is held at zero, the excitation current can be used for the soft switching. Soft switching operation using the excitation current of the transformer has been studied in LLC circuits and the like, and has been put to practical use in some cases.

While the switches or diodes of the upper and lower arms of the secondary side bridge circuit 20 are in the off-off state, the connection points of the upper and lower arms of the secondary side bridge circuit 20 are electrically connected to only the phase terminals of the transformer 30, and are electrically separated from other wirings. At this time, at the connection point of the upper and lower arms of the secondary side bridge circuit 20, a minute current flows into the connection point or a minute current flows out from the connection point, and the voltage may easily change. This state may cause a resonance phenomenon caused by, for example, a parasitic capacitance component of the switches or diodes of the upper and lower branches of the secondary side bridge circuit 20 and a leakage inductance component of the transformer 20. Triggered by such a resonance phenomenon, there is a problem of electromagnetic radiation noise caused by a sharp oscillation of the voltage at the connection point between the upper and lower arms of the secondary side bridge circuit 20. When this problem cannot be tolerated due to EMC or the like, the DC/DC converter circuit 100A is formed by adding resistors such as the resistors R21, R22, and R23 in fig. 51 to the DC/DC converter circuit 100 in embodiment 1, whereby voltage oscillation can be suppressed. In the case of the additional resistor, since loss due to the additional resistor occurs, the resistance value is determined in a range in which problems such as hunting can be tolerated, and it is desirable to increase the resistance value as much as possible.

Embodiment 2.

In embodiment 1, when only the hysteresis phase shift is applied, the switching element of the secondary side bridge circuit 20 operates only in synchronization with the antiparallel diode. Therefore, in embodiment 2, a case will be described in which the switching element of the secondary side bridge circuit 20 is replaced with a diode.

(description of the overall Structure)

Fig. 40 is a main circuit configuration diagram of DC/DC converter 101 according to embodiment 2. Fig. 40 shows a modification in which the switching elements of the secondary side bridge circuit 20 according to embodiment 1 are replaced with diodes. In this case, the transmission direction of the power is unidirectional from the primary side to the secondary side.

The DC/DC converter 101 according to embodiment 2 includes a primary side bridge circuit 10, a secondary side bridge circuit 20, a transformer 30, a reactor unit 40, and a control device 50.

The DC/DC converter 101 is connected between the DC primary side power supply 60 and the DC secondary side power supply 70.

The primary side bridge circuit 10 has a 1 st bridge circuit 12. The 1 st bridge circuit 12 has six switching elements SW11, SW12, SW13, SW14, SW15, SW16, and capacitors C11, C12, C13, C14, C15, C16 connected in parallel to the respective switching elements. However, the external capacitors C11, C12, C13, C14, C15, and C16 are not necessarily required, and the parasitic capacitances of the switching elements located at equivalent positions in the circuit structure may be used instead.

In fig. 40, MOSFET and IGBT are used as the symbols for the switching elements, but the switching elements shown in the circuit diagram may not necessarily be used. Various switching elements can be freely applied, and not only elements made of Si, but also SiC-MOSFETs made of a wide band gap semiconductor such as SiC or GaN, GaN-HEMTs, and the like can be used as the switching elements.

In embodiment 2, the secondary side bridge circuit 20 has a 2 nd bridge circuit 122. The 2 nd bridge circuit 122 has six diodes D21, D22, D23, D24, D25, D26.

The cathode of the diode D21 is connected to the anode of the diode D22 at a connection point r. The cathode of the diode D23 is connected to the anode of the diode D24 at a connection point s. The cathode of the diode D25 is connected to the anode of the diode D26 at a connection point t.

The 2 nd bridge circuit 122 is connected to the secondary-side phase terminals of the transformer 30 at a connection point r, a connection point s, and a connection point t.

Next, a method of configuring the three-phase transformer will be described.

The transformer 30 is configured such that a zero-phase current when the phase current on the primary side is subjected to clarke transformation (αβ 0 transformation) does not induce a magnetic flux in the core of the transformer, and has a phase difference between the primary side and the secondary side.

Fig. 41 is a main circuit configuration diagram of a 1 st modification of the DC/DC converter 101 according to embodiment 2. Fig. 40 shows a case where the transformer 30 is configured in the staggered-Y wiring manner, and fig. 41 shows a circuit diagram in a case where the transformer 30 is configured in the Y- Δ wiring manner. The configuration of the other parts is the same as that of the DC/DC converter of fig. 40 in the modification of fig. 41, and therefore, the description thereof will not be repeated.

In the structure of the transformer 30, other modifications besides the structure shown in fig. 41 are also conceivable. A configuration in which a plurality of cores (toroidal cores) are combined as shown in fig. 3 or 4, a configuration in which cores having a symmetrical magnetic circuit are used as shown in fig. 5, a configuration in which three-pole cores represented by a three-phase transformer of commercial frequency as shown in fig. 6 or 7 are used, or the like can be employed. The connection points a, b, c, n, r, s, and t in fig. 4 to 7 correspond to the connection points a, b, c, n, r, s, and t in fig. 40 or 41, respectively.

In the case of magnetically coupling the cores to each other, it is desirable to form the magnetic circuit symmetrically as shown in fig. 5, but the magnetic flux generated by the zero-phase current may be eliminated by using a three-pole core such as a three-phase transformer of commercial frequency as shown in fig. 6 or 7.

In particular, when a Y- Δ configuration as shown in fig. 4 is employed using a plurality of cores, a current is induced in the secondary winding by a magnetic field generated by a zero-phase current flowing through the primary winding, and a magnetic field generated by a circulating current in the Δ connection flowing through the secondary winding is balanced with a magnetic field generated by a current flowing through the primary winding, so that a cross-link magnetic flux generated by a zero-phase current flowing through the primary winding is cancelled.

As shown in fig. 3 or 6, when the transformer is configured by the interleaved-Y connection method in which the primary winding is divided into a plurality of windings, the magnetic fluxes can be canceled by each other by the current flowing through the primary winding, and therefore, there is an advantage that the zero-phase current can reduce the copper loss without inducing a current in the secondary winding. Further, since the secondary side winding has a neutral point, the common mode potential oscillation of the secondary side winding can be suppressed by electrically connecting the neutral point of the secondary side bus voltage to the secondary side winding.

As shown in fig. 4 or 7, when the transformer is configured by the Y- Δ connection method, a two-winding transformer having a simple structure, an open-wired three-phase transformer, or the like can be used, and thus there is an advantage that design and manufacturing are easy. However, since the circulating current flowing in the Δ connection is generated in proportion to the zero-phase current of the primary winding, there is a disadvantage that the copper loss increases, and the bias may be generated due to the voltage drop of the winding resistance. In addition, in the case where the cores are magnetically coupled to each other and are formed of a single core, even when the Y- Δ structure is adopted, the induction of the secondary side winding current due to the zero-phase current of the primary side winding does not occur.

In order to suppress the magnetic flux induced by the zero-phase current in the primary side terminal, the following methods are conceivable: the magnetic path of the magnetic field generated in the core is induced with a uniform magnetic field, or the magnetic path is opened to equivalently increase the magnetic resistance and avoid the generation of magnetic flux. These methods are all exemplified as methods for preventing the magnetic flux from being induced by the magnetic field generated in the core by the zero-phase current at the primary side terminal, and other structures that exhibit the same function may be employed.

A method of canceling magnetic flux generated by a zero-phase current and a method of shifting the phase between a primary winding and a secondary winding are fields that have been widely discussed in terms of a three-phase transformer for commercial frequency and the like.

The structure of the transformer and the peripheral auxiliary element (such as an extrapolation reactor for compensating the leakage inductance) may be equivalently changed in the circuit, the magnetic circuit, or the combination of the circuit and the magnetic circuit as appropriate.

(description of work)

In an ideal state where there is no variation in leakage inductance, no individual difference in switching elements, no variation in wiring impedance, or the like, the switching elements of each phase of the 1 st bridge circuit 12 operate at the same duty ratio.

As shown in fig. 10, consider when the branches of each phase of the 1 st bridge circuit 12 are switched based on the same duty ratio. The timings of the phase branch changeover switches of the 1 st bridge circuit 12 are shifted from 1/3 in the switching period T, and the voltages applied to the connection point a, the connection point b, and the connection point c are rectangular wave voltages shifted in phase by 120 °.

The above-described operation of the 1 st bridge circuit 12 is referred to as a multiphase operation or a carrier phase shift operation or the like in the bidirectional chopper circuit driven in parallel, in a manner similar to a generally known one.

In fig. 10, the waveform of each phase is shifted in phase by 1/3 of the switching cycle based on the rising timing of the voltage at the connection point of each phase. This is an example of a phase shift method, and may be based on the time of voltage drop, or may be based on the center of the upper arm on time or the center of the lower arm on time.

In a general PWM method using a triangular wave carrier, the same multiphase operation can be realized by shifting the phase of each triangular wave carrier generating a switching pattern by 120 °.

However, when the leakage inductance or the number of turns of the transformer varies, asymmetric distortion between the phases occurs in the current for transmitting power on the primary side and the secondary side in the coordinate space when αβ 0 transformation is performed on the phase voltage and the phase current of the transformer 30, and this current distortion is caused by the difference between the voltage on the primary side and the voltage on the secondary side, and therefore, in order to correct this current distortion, it is necessary to adjust the voltage output by the 1 st bridge circuit 12 or the 2 nd bridge circuit 122 or both of them.

In other words, the current flowing through the reactor L1 can be controlled by adjusting the average value of the duty ratios of the respective phases of the 1 st bridge circuit 12. The primary-side zero-phase current of the transformer 30 connected to the 1 st bridge circuit 12 is determined by an average value of output duty ratios of the phases of the 1 st bridge circuit 12.

It is desirable that the 1 st bridge circuit 12 can control the zero-phase current by controlling only the average value of the output duty ratio, but when the bias occurs in the transformer 30, the bias phenomenon can be suppressed by changing the balance of the duty ratios of the respective phases.

The 1 st bridge circuit 12 performs a multiphase operation (carrier phase shift operation). Therefore, when the currents of the phases of the transformer 30 flow to the primary power storage unit 11, a period in which only the current of any one of the a-phase, the b-phase, and the c-phase flows has a timing shifted by 120 ° in one switching cycle, or a period in which only the current of any one of the a-phase, the b-phase, and the c-phase does not flow has a timing shifted by 120 ° in one switching cycle.

It is needless to say that the bias current can be detected by detecting all the respective phase currents of the three-phase transformer.

In addition, when αβ 0 conversion is performed over a range from the terminal f connected to the high-voltage side of the primary power supply 60 to the primary-side connection point a, the connection point b, and the connection point c of the transformer 30, the bias current and the zero-phase current can be considered separately (fig. 11).

Here, in the current control of the reactor L1, PI control is performed such that the current of the reactor L1 follows the command value, with the current flowing through the reactor L1 or the zero-phase current of the transformer 30 as a detection value and the average duty ratio of the 1 st bridge circuit 12 as an operation amount. In contrast, in the control for suppressing the bias current, the bias current is set to zero by PI control using the detected value of the bias current and the deviation from the average value of the duty ratios of the respective phases as the operation amount. This allows independent consideration of current control for reactor L1 and control for suppressing the bias current.

In an ideal state without bias, the current passing through the reactor L1 is divided into three equal parts and flows as a zero-phase current through the primary winding of the transformer 30. However, since the bias current actually flows in the three-phase transformer, the current of the reactor L1 is not exactly halved.

The zero-phase current flowing through the primary side winding does not transmit electric power to the 2 nd bridge circuit 122, and when it is considered that only the zero-phase current is taken out based on the principle of superposition, the primary side bridge circuit 10 behaves like a three-parallel bidirectional chopper circuit. The three-parallel bidirectional chopper circuit has the function of a transformer by coupling a part of the reactors of the parallel bidirectional chopper circuit and eliminating magnetic flux, and the volume of the whole magnetic element is reduced compared with the case of no coupling.

By controlling the current of reactor L1 at the duty ratio of the 1 st bridge circuit 12, the amount of power transmission between primary-side power supply 60 and primary-side power storage unit 11 can be controlled.

The 1 st bridge circuit 12 can perform soft switching by using the excitation current and each phase current flowing through the transformer 30.

In the present embodiment, the voltage of the primary power storage cell 11 fluctuates up and down by maintaining the switching mode of the 1 st bridge circuit 12. Since the amount of electric power flowing from the 1 st bridge circuit 12 to the 2 nd bridge circuit 122 through the transformer 30 varies up and down due to the voltage of the primary power storage cell 11 varying up and down, electric power can be sequentially transmitted from the primary power supply 60 to the secondary power supply 70.

(Explanation of action and Effect)

Next, the operation and effects of the DC/DC converter of embodiment 2 will be described.

The 1 st bridge circuit 12 performs switching based on a normal triangular wave carrier. In contrast, the diode of the 2 nd bridge circuit 122 is shifted in phase in the hysteresis direction and turned on.

In the present embodiment, the transformer 30 generates a phase difference of 30 ° between the primary-side phase terminals and the secondary-side phase terminals, and the 1 st bridge circuit 12 outputs a vector potential shown in fig. 16 and the 2 nd bridge circuit 122 outputs a vector potential shown in fig. 17, whereby electric power is exchanged between the primary-side electric storage unit 11 and the secondary-side electric storage unit 21.

Among the vector potentials shown in FIG. 17, there are points (pH.2-3, pH.3-4, pH.4-5, pH.5-6, pH.6-7, and pH.7-2) corresponding to the states of the branch output neutral point potential of the 2 nd bridge circuit 122.

In the circuit of fig. 40, since the 2 nd bridge circuit 122 cannot output the neutral point voltage, a case where the diode of the 2 nd bridge circuit 122 is in an off-off state (defined as a state where both the upper and lower diodes of the branch are off) is handled as a state where the neutral point potential is branched and output.

In the circuit of fig. 40, the symbol "1" shown in fig. 17 indicates a state where the upper arm is on and the lower arm is off, "-1" indicates a state where the upper arm is off and the lower arm is on, and "0" indicates a state where the upper arm and the lower arm are off. For example, if ph.2(1, -1, 0) is set, the state in which the upper branch of the branch having the connection point r is connected to the lower branch and the lower branch is disconnected, the upper branch of the branch having the connection point s is disconnected from the lower branch and the upper branch of the branch having the connection point t is disconnected from the lower branch, corresponds to ph.2, which is the main operation phase in fig. 13.

When the DC/DC converter 101 operates, it is necessary to apply vector potentials of the same phase to the transformers 30 having a phase difference of 30 ° between the primary-side phase terminals and the secondary-side phase terminals.

The transformer 30 has a phase difference of 30 ° between each phase terminal on the primary side and each phase terminal on the secondary side. The state in which the vector potentials of the same phase are applied to the primary-side phase terminals and the secondary-side phase terminals of the transformer 30 corresponds to a state in which the potential at the connection point of one branch of the 1 st bridge circuit 12 or the 2 nd bridge circuit 122 is the neutral point potential.

Therefore, the branch of the 2 nd bridge circuit 122 takes an off-off state equivalent to a state of outputting the neutral point potential. The potential at the connection point of the off-off branch of the 2 nd bridge circuit 122 is determined by the vector potential output from the 1 st bridge circuit 12. When the switching states of the 1 st bridge circuit 12 are ph.2, ph.3, ph.4, ph.5, ph.6, and ph.7, the switching states of the 2 nd bridge circuit 122 change to ph.2, ph.3, ph.4, ph.5, ph.6, and ph.7, the phases of both ends of the transformer 30 coincide, and the connection point of the branch in the off-off state becomes a neutral point potential.

However, in a three-phase transformer, there are variations and parasitic components represented by leakage inductance and undesirable coupling inductance. Therefore, it is not always necessary that the vector potential output from the 1 st bridge circuit 12 is transmitted to the 2 nd bridge circuit 122 as it is, and the connection point potential of the branch in the off-off state is exactly the neutral point potential. It is of course conceivable that the potential of the branch in the open-close state deviates from the neutral point potential, or that potential oscillation is caused by switching.

As a method for suppressing the influence of the variation of the transformer 30, the following method is considered: a method of enhancing the coupling of a three-phase transformer, and additionally inserting a reactor at a portion corresponding to a leakage inductance, and a method of adjusting the amount of each phase shift between the phases on the secondary side.

No current flows in the branch that becomes the off-off state. Therefore, a current flows in the on-state switches of the remaining two branches of the 2 nd bridge circuit 122 that are not in the off-off state, whereby electric power transmission occurs between the primary-side electric storage unit 11 and the secondary-side electric storage unit 21.

(Explanation of action and Effect)

Next, the operation and effect of the DC/DC converter will be described in further detail. Fig. 43 is a diagram showing an example of the switching pattern in embodiment 2. The switching pattern shown in fig. 43 shows a case where the diode of the 2 nd bridge circuit 122 is turned on with a delay with respect to the 1 st bridge circuit 12.

The amount of phase shift applied between the primary side carrier and the secondary side carrier is determined with reference to the primary side carrier. Various methods of determining the amount of phase shift application of the secondary side bridge circuit 22 can be considered, and the amount of hysteresis phase shift is defined as, for example, the following equations (7) to (8). Here, a hysteresis variable Φ is determined, and an average value of the on duty of the upper branch of the 1 st bridge circuit 12 is represented by D. At this time, the relationship between the primary side carrier and the secondary side carrier is as shown in fig. 44. In fig. 44, the state where the phase shift amount is 0 refers to a state where the secondary side carrier overlaps the primary side carrier as a reference.

[ math figure 7]

[ mathematical formula 8]

Fig. 45 to 47 are waveform diagrams when no power is transmitted. The 1 st bridge circuit 12 and the 2 nd bridge circuit 122 output vector potentials in a corresponding relationship with each other. Fig. 45 shows a waveform when the on duty of the upper arm of the 1 st bridge circuit 12 is 50%, fig. 46 shows a waveform when the duty is 16.7%, and fig. 47 shows a waveform when the duty is 83.3%.

When a voltage is applied to the transformer 30 by the 1 st bridge circuit 12 (ph.2, ph.3, ph.4, ph.5, ph.6, ph.7), the states (ph.2, ph.3, ph.4, ph.5, ph.6, ph.7) in which the two branches corresponding to the respective cases of the 2 nd bridge circuit 122 are on are "vector potentials" in correspondence with each other.

When all three branches of the 1 st bridge circuit 12 are in the upper arm on state or the lower arm on state (ph.1, ph.8), no voltage is applied to the transformer 30. At this time, the diodes of the 2 nd bridge circuit 122 are in an off-off state (ph.1) in all branches.

In fig. 45, 46, and 47, when the turns ratio of the interleaved-Y-connected three-phase transformer shown in fig. 40 is set to 1: when n is greater, the ratio of the voltage of the primary power storage cell 11 to the voltage of the secondary power storage cell 21 is 1: 4n/3, when the turn ratio of the Y-delta connection three-phase transformer shown in FIG. 41 is set as 1: when n is greater, the ratio of the voltage of the primary power storage cell 11 to the voltage of the secondary power storage cell 21 is 1: 2 n/3.

These states of no power transmission are defined as states in which the voltage of the primary side electric storage unit 11 is equalized with the voltage of the secondary side electric storage unit 21. In the present embodiment, the time of generating transmission of electric power via the transformer 30 is when the DC/DC converter is operated in a state where the voltage of the primary side power storage unit 11 is higher than the equilibrium state.

In the case of the interleaved-Y wiring type, the upper limit of the voltage boosting ratio of the voltage of the primary side power supply 60 to the voltage of the secondary side power supply 70 can be expressed by the following expression (9).

[ mathematical formula 9]

In the case of Y- Δ connection, the upper limit of the boosting ratio of the voltage of the primary-side power supply 60 to the voltage of the secondary-side power supply 70 can be expressed by the following expression (10).

[ mathematical formula 10]

When power is transmitted between the primary power storage unit 11 and the secondary power storage unit 21, the voltage of the primary power storage unit 11 increases. Therefore, the case where the equality sign of the above equation holds is when power is not transmitted between the primary-side power storage cell 11 and the secondary-side power storage cell 21.

Next, an operation when power transmission is performed will be described. Fig. 42 is a circuit diagram for explaining power transmission according to embodiment 2. Fig. 45 to 48 show waveforms under the conditions of the respective duty ratios and phase shifts.

In fig. 45 to 48, the current of the primary-side power supply 60, which is apparent from kirchhoff's current law on the basis of the respective phase currents of the transformer 30, and the voltage of the neutral connection point n, which is apparent from kirchhoff's voltage law on the basis of the respective phase voltages of the transformer 30, are not shown.

The 1 st bridge circuit 12 performs ZVT operation when switching between upper and lower switches by using a capacitor or the like connected in parallel to each switch.

In the operating waveform in the case of no power transmission, a waveform with a duty ratio of 50% for the upper arm being turned on is shown in fig. 45, a waveform with a duty ratio of 16.7% is shown in fig. 46, and a waveform with a duty ratio of 83.3% is shown in fig. 47. The field current of the three-phase transformer is highlighted in fig. 45, 46, 47. Due to the excitation current of the three-phase transformer, a current flows through the 1 st bridge circuit 12 in a direction suitable for switching by ZVT, and switching by soft switching can be performed.

Fig. 43, 48, and 49 are operation waveform diagrams when electric power is transmitted in the power running direction and a hysteresis phase shift is generated. The waveform at the duty ratio of 50% is shown in fig. 43, the waveform at the duty ratio of 16.7% is shown in fig. 48, and the waveform at the duty ratio of 83.3% is shown in fig. 49.

Fig. 43, 48, and 49 show the state of no excitation current. When the influence of the excitation current is taken into consideration, the current suitable for ZVT increase in the branch for switching is determined at the timing when the 1 st bridge circuit 12 performs switching, and the soft switching operation can be performed over the entire range of the rated current by determining the range of the rated current and appropriately determining the amount of the excitation current.

In the 2 nd bridge circuit 122, there is a switching state corresponding to the vector potential outputted from the 1 st bridge circuit 12, but normally, after the switching state of the 1 st bridge circuit 12 is switched, there is a commutation period, and a switching pattern corresponding to a commutation path is outputted from the 2 nd bridge circuit 122.

When the diode is turned on and the 2 nd bridge circuit 122 shifts to the commutation period, the phases of the voltages at the primary side phase terminals and the secondary side phase terminals of the transformer 30 are shifted, and a current corresponding to the voltages at both ends flows through the transformer 30.

When the switches of the 1 st bridge circuit 12 are switched by ZVT, the phase of the voltage applied to both ends of the transformer 30 changes, and the commutation path naturally disappears. Then, as before the transition to the switching phase, the switching is performed to a stable state in which the vector potential of the 1 st bridge circuit 12 and the vector potential of the 2 nd bridge circuit 122 are in the same phase.

In the above description of the embodiments, in order to clarify the essence of the present invention, an ideal state in which the voltage drop of each switching element and diode, the resistance, inductance, parasitic capacitance, excitation inductance of the transformer, and the like do not exist in the circuit has been described, but they exist in a larger or smaller size in the actual circuit. Various methods have been known for adding circuits for compensating for these resistance components, capacitance components, and inductance components, and the addition of these additional circuits to the configuration of the present invention, the change of the circuits within an equal range, and the like are performed as appropriate.

As described above, according to embodiment 2, the duty ratio of the 1 st bridge circuit 12 is adjusted in accordance with the voltage variation of the primary side power supply 60, and thus the operation can be performed in accordance with the power supply voltage variation.

By using the excitation current of the transformer, the current required for soft switching of the 1 st bridge circuit 12 can be increased, and it can be set so that soft switching operation can be performed in the entire range of the rated current.

Finally,

embodiments

1 and 2 are summarized with reference to the drawings again.

The DC/DC converter 100 shown in fig. 1 includes at least: a transformer 30 having a neutral point NP1 in a primary winding, a 1 st reactor L1 connected between neutral point NP1 and primary power supply 60, a 1 st bus bar pair composed of a 1 st positive electrode line PL1 and a 1 st negative electrode line NL1, an electricity storage unit 11 connected between a 1 st positive electrode line PL1 and a 1 st negative electrode line NL1, a 1 st bridge circuit 12 connected to the 1 st bus bar pair (PL2, NL2) and the primary winding, a 2 nd bus bar pair composed of a 2 nd positive electrode line PL2 and a 2 nd negative electrode line NL2, and a 2 nd bridge circuit 22 connected between a secondary winding and the 2 nd bus bar pair of transformer 30. A secondary power supply 70 as a load circuit is connected to the 2 nd bus line pair (PL2, NL 2).

With such a configuration, the voltage-time product applied to reactor L1 can be reduced by the primary-side winding of transformer 30, and therefore, the core volume and the number of turns of reactor L1 through which the current of the primary-side power supply (assumed to be low voltage and large current) flows can be reduced.

Preferably, 1 st bridge circuit 12 includes a 1 st branch connected between 1 st positive line PL1 and 1 st negative line NL 1. The 1 st branch includes a 1 st switching element SW11 and a 2 nd switching element SW12 connected in series between a 1 st positive line PL1 and a 1 st negative line NL 1. The DC/DC converter further includes a control device 50 for controlling the switching duty of the 1 st switching element SW11 and the 2 nd switching element SW 12. The control device 50 determines the switching duty ratio according to the change in the voltage Vin of the primary-side power supply 60. Preferably, the control device 50 determines the switching duty ratio based on the ratio of the voltage Vin of the primary-side power supply 60 to the voltage Vcap of the electric storage unit 11.

Preferably, 1 st bridge circuit 12 includes 1 st, 2 nd and 3 rd branches connected in parallel between 1 st positive line PL1 and 1 st negative line NL 1. The 1 st branch includes a 1 st switching element SW11 and a 2 nd switching element SW12 connected in series between a 1 st positive line PL1 and a 1 st negative line NL 1. The 2 nd branch includes a 3 rd switching element SW13 and a 4 th switching element SW14 connected in series between the 1 st positive line PL1 and the 1 st negative line NL 1. The 3 rd branch includes a 5 th switching element SW15 and a 6 th switching element SW16 connected in series between the 1 st positive line PL1 and the 1 st negative line NL 1. The DC/DC converter 100 further includes a control device 50 that controls the switching duty ratios of the 1 st to 6 th switching elements SW11 to SW 16. The control device 50 determines the switching duty ratio according to the change in the voltage Vin of the primary-side power supply 60. Preferably, the control device 50 determines the switching duty ratio based on the ratio of the voltage Vin of the primary-side power supply 60 to the voltage Vcap of the electric storage unit 11.

For example, when the voltage Vin of the primary power supply 60 decreases, the control device 50 determines the switching duty ratios of the 1 st to 6 th switching elements SW11 to SW16 so that the voltage Vcap of the primary bus bar pair is stabilized near the target voltage while suppressing the decrease. Conversely, when the voltage Vin of the primary power supply 60 rises, the control device 50 determines the switching duty ratios of the 1 st to 6 th switching elements SW11 to SW16 so that the rise of the voltage Vcap of the primary bus bar pair is suppressed and stabilized in the vicinity of the target voltage. By performing the control as described above, in a Dual Active Bridge (Dual Active Bridge) circuit in which the ratio between the voltage of the primary-side bus pair and the voltage of the secondary-side bus pair operates and the efficiency greatly affects, even when the ratio between the voltage of the primary-side power supply 60 and the voltage of the secondary-side power supply 70 changes, the DC/DC conversion operation can be performed while the ratio between the voltage of the primary-side bus pair and the voltage of the secondary-side bus pair is maintained well, and the circuit can be made tolerant to variations in the power supply voltage.

Preferably, the transformer 30 is configured such that the primary side input/output and the secondary side input/output have a phase difference. By providing the phase difference, currents flowing through the semiconductor switches of the 1 st bridge circuit 12 on the primary side and the 2 nd bridge circuit 22 on the secondary side are different, and can be used for soft switching operation.

More preferably, as shown in fig. 1, 3 and 6, the winding pattern of the transformer 30 is a cross-Y wiring pattern. In the transformer of the cross-Y connection method, the number of turns of the primary side circuit through which a large current flows is smaller and the winding resistance is smaller than in the case of the Y- Δ connection method when the same step-up ratio is observed.

As shown in fig. 3, the transformer 30 includes: a 1 st core 321, a 2 nd core 322, and a 3 rd core 323; a 1 st winding 301, a 2 nd winding 302, and a 3 rd winding 303 that constitute a primary side winding; and a 4 th winding 304, a 5 th winding 305, and a 6 th winding 306 that constitute secondary side windings. The 1 st winding 301 is divided into a 1 st winding part 301-1 and a 2 nd winding part 301-2, the 2 nd winding 302 is divided into a 3 rd winding part 302-1 and a 4 th winding part 302-2, and the 3 rd winding 303 is divided into a 5 th winding part 303-1 and a 6 th winding part 303-2. The 1 st core 321 is wound with the 1 st winding portion 301-1, the 6 th winding portion 303-2, and the 4 th winding 304. The 2 nd core 322 is wound with the 2 nd winding portion 301-2, the 3 rd winding portion 302-1, and the 5 th winding 305. The 4 th winding portion 302-2, the 5 th winding portion 303-1, and the 6 th winding 306 are wound around the 3 rd core 323.

According to the configuration shown in fig. 3, a three-phase transformer in which the primary side and the secondary side are coupled with each other with a phase difference can be configured by studying the winding method of a single-phase transformer using a toroidal core or the like.

Preferably, the winding pattern of the transformer 30 is a Y-delta connection pattern, as shown in fig. 2, 4, and 7. The Y- Δ connection method simplifies the structure of the transformer and facilitates the design and manufacture of the DC/DC converter 100, compared to the cross-Y connection method.

Preferably, as shown in fig. 8 and 9, the DC/DC converter 100 further includes 2 nd reactors La, Lb, Lc inserted between the primary winding of the transformer 30 and the output of the 1 st bridge circuit 12.

With this configuration, the influence of variation in the leakage inductance of the transformer 30 on the circuit operation can be suppressed.

More preferably, the control device 50 of the DC/DC converter 100 controls the switching of the switching elements of the 1 st bridge circuit 12 and the 2 nd bridge circuit 22 so that ZCS is turned on in the 2 nd bridge circuit 22.

In this way, by performing ZCS on and soft-switching the switching element of the secondary side circuit, the switching loss of the DC/DC converter 100 can be reduced.

Preferably, the controller 50 of the DC/DC converter 100 performs switching control of the switching elements of the 1 st bridge circuit 12 and the 2 nd bridge circuit 22 so that the upper and lower arms of the 1 st bridge circuit 12 are switched on/off by a Zero Voltage Transition (ZVT) operation, using externally connected capacitors C11 to C16 connected in parallel to the switching elements SW12 to SW16 of the 1 st bridge circuit 12.

In this way, the switching element of the primary-side circuit is soft-switched by the ZVT operation, whereby the switching loss of the DC/DC converter 100 can be reduced.

Preferably, as shown in fig. 40 to 42, the 2 nd bridge circuit 122 is a diode bridge circuit. The DC/DC converter 101 performs unidirectional power transmission from the primary-side power supply 60 to the secondary-side power supply 70 as a load circuit.

With such a configuration, the cost of the DC/DC converter 101 can be reduced by reducing the switching elements of the secondary side circuit.

More preferably, the control device 50 of the DC/DC converter 101 performs switching control of the switching elements of the 1 st bridge circuit 12 and the 2 nd bridge circuit 22 so that the upper and lower arms of the 1 st bridge circuit 12 are switched on and off by the zero voltage transition operation, using an externally connected capacitor connected in parallel with the switching elements of the 1 st bridge circuit 12.

In this way, the switching element of the primary-side circuit is soft-switched by the ZVT operation, whereby the switching loss of the DC/DC converter 101 can be reduced.

In addition, in the DC/DC converter 101, by using the exciting current of the transformer 30, the soft switching operation can be realized even when there is no power transmission from the primary side power supply to the secondary side power supply or the power transmission is small. In particular, soft switching can be performed even when the transmission power is small and there is no auxiliary operation performed by the secondary side circuit.

While the switches or diodes of the upper and lower arms of the secondary side bridge circuit 20 are in the off-off state, the connection points of the upper and lower arms of the secondary side bridge circuit 20 are electrically connected to only the phase terminals of the transformer 30, and are electrically separated from other wirings. At this time, at the connection point of the upper and lower arms of the secondary side bridge circuit 20, a minute current flows into the connection point or a minute current flows out from the connection point, and the voltage may easily change. This state may cause a resonance phenomenon caused by, for example, a parasitic capacitance component of the switches or diodes of the upper and lower branches of the secondary side bridge circuit 20 and a leakage inductance component of the transformer 20. Triggered by such a resonance phenomenon, there is a problem of electromagnetic radiation noise caused by a sharp oscillation of the voltage at the connection point between the upper and lower arms of the secondary side bridge circuit 20. When this problem cannot be tolerated due to EMC or the like, the DC/DC converter circuit 101A is formed by adding resistors such as R21, R22, and R23 in fig. 52 to the DC/DC converter circuit 101 of embodiment 2, whereby voltage oscillation can be suppressed. In the case of the additional resistor, since loss due to the additional resistor occurs, the resistance value is determined in a range in which problems such as hunting can be tolerated, and it is desirable to increase the resistance value as much as possible.

Embodiment 3

In embodiment 3, a control method for expanding a region in which soft switching operation is possible will be described.

(description of the overall Structure)

The power conversion device according to embodiment 3 has the circuit configuration of the DC/DC converter 100 shown in fig. 1, as in embodiment 1. The control device 50 is characterized by the following: the on state of the group of switches in the upper and lower arms of the secondary side bridge circuit 20 is instantaneously switched between the upper and lower sides so that the current flowing through the branch to be switched becomes zero or a current close to zero at this time (10% or less of the maximum current flowing through the branch at the time of rated operation).

The overall configuration of the DC/DC converter in embodiment 3 will be described. Fig. 1 is a main circuit configuration diagram of a DC/DC converter 100 according to the present embodiment.

In the DC/DC converter 100 of the present embodiment, one end of a reactor L1 is connected to a neutral point NP1 of the transformer 30 having almost no effective interlinkage magnetic flux with respect to a zero-phase current at the time of clark conversion of a current flowing through the transformer 30, and the primary power supply 60 is connected to the other end of the reactor L1. A primary bridge circuit 10 and a secondary bridge circuit 20 are connected to both ends of a transformer 30, a power storage unit 11 having a capacitor is connected to bus bars (PL1, NL1) of the primary bridge circuit 10, and a secondary power supply 70 is connected to bus bars (PL2, NL2) of the secondary bridge circuit 20. The DC/DC converter 100 is characterized in that the ratio of the voltage of the primary-side power supply 60 to the bus voltage of the secondary-side bridge circuit 20 can be adjusted by adjusting the ratio of the voltages of the primary-side power supply 60 and the primary-side power storage unit 11 by switching the primary-side bridge circuit 10.

Hereinafter, a group of two switches connected in series is sometimes referred to as a branch, each switch is referred to as a branch, and particularly, a switch on the high-voltage side is referred to as an upper branch and a switch on the low-voltage side is referred to as a lower branch with reference to a connection point.

Next, a method of configuring the transformer 30 will be described, fig. 1 shows a case where the transformer 30 is configured in an interleaved-Y connection manner, and the transformer 30 is configured such that a zero-phase current when clark conversion (αβ 0 conversion) is performed on each phase current on the primary side does not induce a magnetic flux inside the core of the transformer and has a phase difference between the primary side and the secondary side.

Fig. 2 is a main circuit configuration diagram of a 1 st modification of DC/DC converter 100 according to embodiment 1. Fig. 1 shows a case where the transformer 30 is constructed in an interleaved-Y wiring manner, and fig. 2 shows a circuit diagram when the transformer 30 is constructed in a Y- Δ wiring manner. The configuration of the other parts is the same as that of the DC/DC converter of fig. 1, and therefore, the description thereof will not be repeated.

As shown in fig. 4 or 7, when the transformer is configured by the Y- Δ connection method, a two-winding transformer having a simple structure, an open-wired three-phase transformer, or the like can be used, and thus there is an advantage that design and manufacturing are easy. However, since the circulating current flowing in the Δ connection is generated in proportion to the zero-phase current of the primary winding, there is a disadvantage that the copper loss increases, and the bias may be generated due to the voltage drop of the winding resistance. In addition, in the case where the cores are magnetically coupled to each other and are formed of a single core, even when the Y- Δ structure is adopted, the induction of the secondary side winding current due to the zero-phase current of the primary side winding may not occur.

(description of work)

In fig. 10, the waveforms of the respective phases are operated with the phase shifted by 1/3 of the switching period with reference to the rising timing of the voltages Vae, Vbe, and Vce at the connection point of the respective phases. This is an example of the phase shift method, and may be based on the time of voltage drop, or may be based on the center of the upper arm on time or the center of the lower arm on time.

PI control units

(description of work)

The power conversion device according to embodiment 3 controls the on state of the group of switches in the upper and lower arms of the secondary side bridge circuit 20 to be instantaneously switched between the upper and lower sides so that the current flowing through the branch to be switched at this time becomes zero or a current close to zero, thereby expanding the region in which soft switching operation is possible.

The power converter according to embodiment 1 has the following features: the control device 50 operates the switches of the primary bridge circuit 10 and the secondary bridge circuit 20 in different orders according to the voltage ratio between the primary power supply 60 and the power storage unit 110 such as a middle capacitor, and all the operation modes include a period in which the groups of switches in the upper and lower arms of the secondary bridge circuit 20 are simultaneously off and in an off-off state.

In addition, in the power conversion device according to embodiment 1, when switching the on state of the group of switches of the upper and lower arms of the secondary-side bridge circuit 20 between the upper and lower arms, a period in which the group of switches of the upper and lower arms is intentionally turned off-off is used between a period in which one switch of the group of switches of the upper and lower arms is in the on state and a period in which the other switch of the group of switches of the upper and lower arms is in the on state, and soft switching is performed using this point.

Therefore, when the on states of the groups of switches in the upper and lower arms of the secondary bridge circuit 20 alternate between the upper and lower positions, a period of off-off state is required to exist during the switching operation of the on states of the groups of switches in the upper and lower arms in a series. While there is a period in which the secondary-side branch is in the off-off state during the operation of embodiment 1 of the DC/DC converter 100, the operation of embodiment 3 of the DC/DC converter 100 has the following features: when the on state of the group of switches in the upper and lower arms of the secondary side bridge circuit 20 is switched between the upper and lower sides, an instantaneous switching operation is performed.

Here, the instantaneous switching operation is a case where the switching state is instantaneously switched similarly to the switching operation of a general bidirectional chopper circuit, a full-bridge inverter circuit, or the like without an off-off period excluding the dead time. The instantaneous switching operation of embodiment 3 is characterized by: the switching is performed at a time point when the current flowing from each phase terminal of the transformer 30 connected to the connection point of the upper and lower arms to be switched is zero or close to zero. To achieve this, the control device 50 is characterized by controlling the sequence and timing of switching of the switches of the primary side bridge circuit 10 and the secondary side bridge circuit 20 and the bus voltages of the primary side bridge circuit 10 and the secondary side bridge circuit 20 so that the current flowing through the phase terminals of the transformer 30 connected to the connection point of the upper and lower arms at the time of instantaneous switching becomes zero or close to zero.

By performing coordinate conversion known by the name of clarke conversion/park conversion or the like on a vector obtained by setting a set of currents flowing through the terminals of the transformer 30, a state in which each phase current of the three-phase transformer 30 connected to the connection point of the upper and lower arms of the secondary side bridge circuit 20 is zero can be expressed as a point on a coordinate plane on the paper.

The main part of the operation of the DC/DC converter circuit 100 can be expressed by representing the respective phase currents excluding the zero-phase component from the current flowing through the transformer 30, and the main part of the operation of the DC/DC converter circuit can be expressed by plotting the respective phase current trajectories flowing through the transformer 30 on a coordinate plane obtained by appropriately performing clark transformation/park transformation or the like. A current trajectory on a coordinate plane indicating each phase current of the DC/DC converter circuit 100 is a broken line-like curve bent at a timing at which each switch of the primary side bridge circuit 10 or the secondary side bridge circuit 20 is switched on/off. The position of the point on the coordinate plane where each line segment is bent, which is indicated on the coordinate plane, indicates the phase current at the switching time point, and is an important element for determining whether soft switching on the primary side and the secondary side has succeeded.

As shown in fig. 50, when the trajectory of each phase current of the transformer 30 is displayed on a plane showing coordinate axes indicating the intervals of 120 ° in the direction of each phase current of the primary side terminal of the transformer 30, at a point where the trajectory of the current is located on any one of the three coordinate axes, the current flowing through the terminal of the transformer 30 connected to the upper and lower arm connection point of the corresponding one phase among the respective phase currents flowing through the secondary side is zero. This is derived from the relationship between the primary-side phase terminals and the secondary-side phase terminals of the three-phase transformer 30 having a phase difference.

In the power converter according to embodiment 3, the controller 50 performs instantaneous switching of the upper and lower arms of the secondary side bridge circuit 20 when the point indicating each phase current is located on or near the coordinate axis indicating the interval of 120 ° between the directions of each phase current on the primary side terminal of the three-phase transformer 30 on the trajectory showing each phase current of the three-phase transformer 30 on the coordinate plane.

In embodiment 3, when the branch on the secondary side is instantaneously switched, it is necessary to operate such that the upper and lower sides of the switch on the secondary side are switched at a timing when the transformer current trajectory is on the axis by controlling the timing of the switches on the primary side and the secondary side and the bus voltage. Factors that determine the shape of the current trajectory include, for example, the leakage inductance of the transformer, the coupling inductance of the transformer, the timing of switching between the primary side and the secondary side, and the primary side bus voltage and the secondary side bus voltage. In embodiment 3, the bus voltage of the primary side bridge circuit 10, the bus voltage of the secondary side bridge circuit 20, and the respective phase currents of the transformer 30 are detected, the timing of switching the primary side and secondary side switches that can be mainly operated is adjusted, the primary side bus voltage or/and the secondary side bus voltage is controlled to adjust the respective phase currents of the transformer 30, and the respective phase current trajectory of the transformer 30 is controlled to realize switching of the secondary side branch based on zero current as viewed on the coordinate axis.

In the switching operation of embodiment 1, when there is a period of the off-off state, since the current does not go, if the parasitic capacitance and the off-resistance are ignored, the current flowing through the midpoint of the branch is zero in principle, and the switching of the zero current by the secondary side switch can be realized because there is a period of the off-off state. In contrast, in embodiment 3, it is difficult to strictly set the current flowing through the branch midpoint at the switching timing of the secondary-side switch to zero, and it is sufficient to consider that the switching is performed in a state where a certain current flows in the vicinity of zero, and an operation having a certain degree of tolerance in practical use should be taken into consideration, such as operating a switch having 10% or less of the maximum current at the time of rated operation as a soft switch. Even if the flowing current is not strictly zero, the effect of reducing the switching loss of the secondary-side switch can be expected when the secondary-side branch is switched up and down after the control, for example, by a current smaller than the maximum current at the time of rated operation.

The power conversion device according to embodiment 1 cannot operate in the switching mode described above, and this occurs mainly when the average of the lower-side on duty ratios of the primary-side bridge circuit is around 1/3 or 2/3. For example, the power conversion device according to embodiment 3 can detect that inequalities of the following expressions (11) and (12) are satisfied using the ratio of the primary-side bus voltage to the secondary-side bus voltage, and operate as the DC/DC converter circuit 100 that performs the operation according to embodiment 3.

[ mathematical formula 11]

[ mathematical formula 12]

Note that, in the case of the interleaved-Y winding, if a ratio obtained by dividing the number of turns on the primary side by the number of turns on the secondary side is n, d0 is expressed by the following equation (13).

[ mathematical formula 13]

In the Y- Δ winding, if the ratio of the number of primary turns divided by the number of secondary turns is n, d0 is expressed by the following equation (14).

[ mathematical formula 14]

D0 is represented by the following formula (15).

[ mathematical formula 15]

Embodiment 4.

In embodiment 4, a resistor is added to suppress oscillation during the off-off period of the secondary side bridge circuit.

The power conversion device according to embodiment 4 includes, in addition to the configuration of the DC/DC converter circuit 100 or the DC/DC converter 101 shown in embodiment 1 or embodiment 2, resistors R21, R22, and R23 that connect the neutral point that divides the positive line of the secondary-side bridge circuit 20, the negative line of the secondary-side bridge circuit 20, or the bus voltage of the secondary-side bridge circuit 20 to the connection points of the upper and lower arms of each phase of the secondary-side bridge circuit 20 (fig. 51 and 52). These resistances have the following effects: when the switches or diodes of the upper and lower arms of each phase of the secondary side bridge circuit 20 are in the off state simultaneously in the upper and lower directions, the oscillation of the voltage or the oscillation of the current that may occur at the upper and lower arm connection points, the oscillation of the current that may flow through the terminals of the transformer 30 connected to the upper and lower arm connection points, and the oscillation of the voltage or the oscillation of the current that may occur at each wiring that is affected by the path through which the current that flows through the terminals of the transformer 30 connected to the upper and lower arm connection points flows are suppressed.

In the power converter according to embodiment 1 or embodiment 2, while the groups of switches or diodes in the upper and lower arms of the secondary side bridge circuit 20 are in the off-off state, the connection points of the upper and lower arms of the secondary side bridge circuit 20 are electrically connected only to the phase terminals of the transformer 30, and are electrically separated from other wirings. At this time, at the connection point of the upper and lower arms of the secondary side bridge circuit 20, a minute current flows into the connection point or a minute current flows out from the connection point, and the voltage may easily change. This state may cause a resonance phenomenon caused by, for example, a parasitic capacitance component of the switches or diodes of the upper and lower branches of the secondary side bridge circuit 20 and a leakage inductance component of the transformer 20. Triggered by such a resonance phenomenon, there is a problem of electromagnetic radiation noise caused by a sharp oscillation of the voltage at the connection point between the upper and lower arms of the secondary side bridge circuit 20. When this problem cannot be tolerated due to EMC or the like, the DC/DC converter circuit 100 according to embodiment 1 or the DC/DC converter circuit 101 according to embodiment 2 can be provided with the above-described resistance, thereby suppressing voltage oscillation. In the case of the additional resistor, since loss occurs due to the additional resistor, the resistance value is determined in a range in which problems such as hunting can be tolerated, and it is desirable to make the resistance value as large as possible.

The embodiments disclosed herein are to be considered in all respects as illustrative and not restrictive. The scope of the present invention is defined by the claims rather than the description of the above embodiments, and is intended to include all modifications within the meaning and scope equivalent to the claims.

Claims

1. A DC/DC converter is provided with:

a transformer having a neutral point at least at the primary side winding;

a 1 st reactor connected between the neutral point and a primary side power supply;

the 1 st bus-bar pair consists of a 1 st positive line and a 1 st negative line;

an electric storage unit connected between the 1 st positive electrode line and the 1 st negative electrode line;

a 1 st bridge circuit connected to the 1 st bus bar pair and the primary side winding;

the 2 nd bus pair consists of a 2 nd positive electrode line and a 2 nd negative electrode line; and

a 2 nd bridge circuit connected between the secondary side winding of the transformer and the 2 nd bus bar pair,

the load circuit is connected to the 2 nd bus pair.

2. The DC/DC converter of claim 1,

said 1 st bridge circuit comprising a 1 st branch connected between said 1 st positive line and said 1 st negative line,

the 1 st branch includes a 1 st switching element and a 2 nd switching element connected in series between the 1 st positive line and the 1 st negative line,

the DC/DC converter further includes a control device for controlling switching duty ratios of the 1 st switching element and the 2 nd switching element,

the control device determines the switching duty ratio according to a change in the voltage of the primary side power supply.

3. The DC/DC converter of claim 1,

the 1 st bridge circuit includes a 1 st branch, a 2 nd branch and a 3 rd branch connected in parallel between the 1 st positive line and the 1 st negative line,

the 2 nd branch includes a 3 rd switching element and a 4 th switching element connected in series between the 1 st positive line and the 1 st negative line,

the 3 rd branch includes a 5 th switching element and a 6 th switching element connected in series between the 1 st positive line and the 1 st negative line,

the DC/DC converter further includes a control device for controlling switching duty ratios of the 1 st to 6 th switching elements,

4. The DC/DC converter according to any one of claims 1 to 3, wherein the transformer is configured such that a primary side input/output and a secondary side input/output have a phase difference.

5. The DC/DC converter of claim 4, wherein the winding pattern of the transformer is an interleaved-Y wiring pattern.

6. The DC/DC converter of claim 5,

the transformer includes:

the 1 st iron core, the 2 nd iron core and the 3 rd iron core;

a 1 st winding, a 2 nd winding and a 3 rd winding which form the primary side winding; and

a 4 th winding, a 5 th winding and a 6 th winding which constitute the secondary side winding,

the 1 st winding is divided into a 1 st winding part and a 2 nd winding part,

the 2 nd winding is divided into a 3 rd winding part and a 4 th winding part,

the 3 rd winding is divided into a 5 th winding part and a 6 th winding part,

the 1 st core is wound with the 1 st winding portion, the 6 th winding portion, and the 4 th winding,

the 2 nd winding portion, the 3 rd winding portion, and the 5 th winding are wound around the 2 nd core,

the 4 th winding portion, the 5 th winding portion, and the 6 th winding are wound around the 3 rd core.

7. The DC/DC converter of claim 4, wherein the winding of the transformer is Y-delta wired.

8. The DC/DC converter according to any one of claims 1 to 7, further comprising a 2 nd reactor, the 2 nd reactor being interposed between a primary side winding of the transformer and an output of the 1 st bridge circuit.

9. The DC/DC converter according to any one of claims 4 to 8, wherein the DC/DC converter performs switching control of switching elements of the 1 st bridge circuit and the 2 nd bridge circuit such that ZCS on is performed in the 2 nd bridge circuit.

10. The DC/DC converter according to any one of claims 4 to 8,

the DC/DC converter further includes an externally connected capacitor connected in parallel with the switching element of the 1 st bridge circuit,

the DC/DC converter controls switching of the switching elements of the 1 st bridge circuit and the 2 nd bridge circuit using the externally connected capacitor so that on/off switching of upper and lower arms of the 1 st bridge circuit is performed by a zero voltage transition operation.

11. The DC/DC converter according to any one of claims 4 to 8,

the 2 nd bridge circuit is a diode bridge circuit,

the DC/DC converter performs unidirectional power transmission from the primary-side power supply to the load circuit.

12. The DC/DC converter of claim 11,

13. The DC/DC converter according to any one of claims 4 to 8 and 10, wherein the DC/DC converter sets a dead time at the time of switching between the upper and lower arms of the 2 nd bridge circuit, and performs the switching operation between the upper and lower arms in a state where the current flowing through the upper and lower arms of the 2 nd bridge circuit is zero or substantially zero.

14. The DC/DC converter according to any one of claims 9 to 12, wherein the DC/DC converter includes a resistor that connects a connection point of the upper and lower arms of the 2 nd bridge circuit and a neutral point that is generated by a positive electrode line or a negative electrode line of the 2 nd bridge circuit, a voltage dividing capacitor, or the like, and suppresses oscillation of a voltage that may be generated at the connection point of the upper and lower arms of the 2 nd bridge circuit.