CN110034652A - A kind of axial-flux electric machine - Google Patents

A kind of axial-flux electric machine Download PDF

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Publication number
CN110034652A
CN110034652A CN201810028850.0A CN201810028850A CN110034652A CN 110034652 A CN110034652 A CN 110034652A CN 201810028850 A CN201810028850 A CN 201810028850A CN 110034652 A CN110034652 A CN 110034652A
Authority
CN
China
Prior art keywords
pole
bracket
magnetic pole
iron core
rear end
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810028850.0A
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Chinese (zh)
Inventor
蒋德福
岳喜军
王军
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Unicorn Motor Technology Co Ltd
Original Assignee
Jiangsu Unicorn Motor Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jiangsu Unicorn Motor Technology Co Ltd filed Critical Jiangsu Unicorn Motor Technology Co Ltd
Priority to CN201810028850.0A priority Critical patent/CN110034652A/en
Publication of CN110034652A publication Critical patent/CN110034652A/en
Pending legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/22Rotating parts of the magnetic circuit
    • H02K1/27Rotor cores with permanent magnets
    • H02K1/2793Rotors axially facing stators
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K21/00Synchronous motors having permanent magnets; Synchronous generators having permanent magnets
    • H02K21/12Synchronous motors having permanent magnets; Synchronous generators having permanent magnets with stationary armatures and rotating magnets
    • H02K21/24Synchronous motors having permanent magnets; Synchronous generators having permanent magnets with stationary armatures and rotating magnets with magnets axially facing the armatures, e.g. hub-type cycle dynamos
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/04Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/04Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/20Casings or enclosures characterised by the shape, form or construction thereof with channels or ducts for flow of cooling medium

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Iron Core Of Rotating Electric Machines (AREA)

Abstract

The invention discloses a kind of axial-flux electric machines, including outer cover body, rotor, armature winding structure.Outer cover body includes drive end bearing bracket and rear end cap, and drive end bearing bracket and rear end cap are oppositely arranged to form sealing structure.It is provided with radiator liquid inlet interface and radiator liquid discharge coupling above drive end bearing bracket and rear end cap, is provided with liquid radiating runner on drive end bearing bracket and rear end cap.Rotor includes main shaft and pole bracket, and pole bracket is fixedly connected on main shaft, and pole bracket is equipped with several magnetic pole putting holes, is fixedly connected with magnetic pole in magnetic pole putting hole.Armature winding structure is connect by stator core with drive end bearing bracket and rear end cap, and armature winding structure includes iron core yoke part and iron core interconnecting piece, and several through slots are uniformly provided on iron core interconnecting piece, and plate-shaped conductive piece is equipped in through slot.The present invention can enable motor obtain operational efficiency it is maximized on the basis of, substantially increase power, torque density, motor weight reduces, and saves material, and torque fluctuation minimizes, high reliablity.

Description

A kind of axial-flux electric machine
Technical field
The present invention relates to field of motor manufacturing, in particular to a kind of axial-flux electric machine.
Background technique
The working principle and design of traditional permanent magnet DC motor mainly pass through the current-carrying conductor in radial magnetic field, It will be by the effect of power, the size of power are as follows: F=BIL on the conductor.(note: F is stress, magnetic flux density B, electric current I, conductor Length L) if magnetic flux and sense of current out of plumb, shape in an angle (α), then the size of power are as follows: F=BILsin α.Then paint Torque caused by envelope curve coil are as follows: T1=2rF=2rBIL sin α.And generated total torque on coil are as follows: T2=ZT1= Z2rF=Z2rBILsin α.(note: torque T, a length of r of coil effective edge, coil total number of turns are Z)
By principle and structure as above, that there are volumes is big for such conventional motors, low efficiency, cost are high, with unfavorable more than material etc. Factor.Since conventional motors volume is big in many fields, so that in product type selection by various limitations.Usually pass through raising Design voltage and revolving speed reduce the weight and volume of motor, can bring the reduction of increase and the safety of cost in this way.
Summary of the invention
Goal of the invention: the purpose of the present invention is to solve deficiency in the prior art, providing a kind of can enable motor to obtain Operational efficiency it is maximized on the basis of, substantially increase power, torque density, motor weight reduces, and saves material, torque fluctuation is most Smallization, the axial-flux electric machine of high reliablity.
Technical solution: a kind of axial-flux electric machine of the present invention, including outer cover body, rotor, armature winding structure;
Outer cover body includes drive end bearing bracket and rear end cap, and drive end bearing bracket and rear end cap are oppositely arranged to form sealing structure;
Rotor includes main shaft and pole bracket, and pole bracket is fixedly connected on main shaft, main shaft be equipped with first bearing and Second bearing, main shaft are connected by first bearing, second bearing and drive end bearing bracket, rear end cap;First bearing and second bearing difference The two sides of pole bracket are placed in, pole bracket is equipped with several magnetic pole putting holes, is fixedly connected with magnetic pole in magnetic pole putting hole;
Armature winding structure is connect by stator core with drive end bearing bracket and rear end cap, and armature winding structure includes iron core yoke part With iron core interconnecting piece, iron core connecting portion is uniformly provided with several through slots, through slot in the top of iron core yoke part on iron core interconnecting piece In be equipped with plate-shaped conductive piece, between several through slots and iron core interconnecting piece formed iron core teeth portion;
Radiator liquid inlet interface and radiator liquid discharge coupling are provided with above drive end bearing bracket and rear end cap, drive end bearing bracket is with after Liquid radiating runner is provided on end cap, liquid radiating runner is connected to radiator liquid inlet interface, radiator liquid discharge coupling.
Further, the quantity of pole bracket is two, and the structure of magnetic pole and the structure of magnetic pole putting hole match, magnetic pole It is fixed on two pole brackets in corresponding magnetic pole putting hole, is fixed between two pole brackets by two locknuts, locked Mother is set on main shaft.
It advanced optimizes, the outer ring of pole bracket is equipped with screw hole, passes through insertion screw hole between two pole brackets Coupling bar is mutually fixed.
It advanced optimizes, pole bracket is circular ring structure, and magnetic pole is uniformly arranged on pole bracket.
Further, the quantity of armature winding structure is two and is respectively placed in the two sides of pole bracket.
Further, plate-shaped conductive piece includes interconnecting piece and two groups of extensions, and interconnecting piece is in through slot.
It advanced optimizes, two groups of extensions are respectively arranged on the both ends of interconnecting piece.
Further, through slot matches setting with interconnecting piece, and plate-shaped conductive piece is by any position in through slot.
The utility model has the advantages that
The armature winding structure that the present invention the designs theory a piece of using a slot, conductor structure are changed to by original round shape Plate-shaped conductive piece increases conductive area, and resistance becomes smaller, and loss becomes smaller, and temperature reduces, and efficiency improves, and generates electric current after energization Density is big, disperses thermal energy, and when starting, plate-shaped conductive piece winding is nearly free from approach effect, greatly reduces kelvin effect, increases Staring torque is added.The multi-pass slot structure of armature winding structure, reduces magnetic pull, and torque fluctuation substantially reduces, and electric current becomes Smoothly, motor shakes very little, lower noise.
The rotor structure that the present invention designs is simple, firm, in the axial each arrangement armature winding structure in the both sides of magnetic pole, composition One closure flux circuit had not only met the technical requirements of motor rotor without using magnetic yoke, but also effectively reduced rotor block Product, to reduce the weight and volume of motor;Magnetic pole is set in magnetic pole putting hole, and magnetic pole is detachable, facilitates the replacement of magnetic pole;Magnetic The outer ring of pole bracket is equipped with screw hole, is mutually fixed using coupling bar by screw hole between two pole brackets, effectively improves entirety The stability of structure.
The present invention is not necessarily to coiling and embedding in manufacturing process, it is easy to accomplish production automation improves motor performance Consistency, stability manufacture time and labour saving.The high efficiency of various different capacities, high density, big can be produced using the technology Torque, lightweight, energy-saving material-saving motor, be electric car, electric yacht, power driven equipment, generating set, aerospace, The fields such as military equipment provide good power source, while the reducing energy consumption that can be carried out to conventional motors.
Detailed description of the invention
Fig. 1 is the schematic diagram of the section structure of the invention;
Fig. 2 is the left view of Fig. 1;
Fig. 3 is the perspective view of rotor of the present invention;
Fig. 4 is the main view of rotor of the present invention;
Fig. 5 is the left view of Fig. 4;
Fig. 6 is the schematic diagram of armature winding structure of the present invention;
Fig. 7 is the structural schematic diagram of plate-shaped conductive piece.
Drawing reference numeral: 1- outer cover body, 11- drive end bearing bracket, 12- rear end cap, 13- radiator liquid inlet interface, 14- cooling fluid Body discharge coupling, 15- liquid radiating runner, 2- rotor, 21- main shaft, 22- pole bracket, 23- first bearing, the second axis of 24- It holds, 25- magnetic pole putting hole, 26- magnetic pole, 27- locknut, 28- screw hole, 3- armature winding structure, 31- iron core yoke part, 32- iron core connects Socket part, 33- through slot, 34- iron core teeth portion, 4- stator core, 5- plate-shaped conductive piece, 51- interconnecting piece, 52- extension.
Specific embodiment
Embodiments of the present invention are illustrated by particular specific embodiment below, those skilled in the art can be by this explanation The revealed content of book is understood other advantages and efficacy of the present invention easily.
As shown in Figs. 1-2, a kind of axial-flux electric machine, including outer cover body 1, rotor 2, armature winding structure 3.Shell sheet Body 1 includes drive end bearing bracket 11 and rear end cap 12, and drive end bearing bracket 11 and rear end cap 12 are oppositely arranged to form sealing structure.Drive end bearing bracket 11 is with after The top of end cap 12 is provided with radiator liquid inlet interface 13 and radiator liquid discharge coupling 14, on drive end bearing bracket 11 and rear end cap 12 It is provided with liquid radiating runner 15, liquid radiating runner 15 is connected to radiator liquid inlet interface 13, radiator liquid discharge coupling 14.
As in Figure 3-5, rotor 2 includes main shaft 21 and pole bracket 22, and pole bracket 22 is fixedly connected on main shaft 21, Main shaft 21 is equipped with first bearing 23 and second bearing 24, main shaft 21 by first bearing 23, second bearing 24 and drive end bearing bracket 11, Rear end cap 12 connects.First bearing 23 and second bearing 24 are respectively placed in the two sides of pole bracket 22, and pole bracket 22 is equipped with Several magnetic pole putting holes 25 are fixedly connected with magnetic pole 26 in magnetic pole putting hole 25.
As shown in fig. 6, armature winding structure 3 is connect by stator core 4 with drive end bearing bracket 11 and rear end cap 12, armature winding Structure 3 includes iron core yoke part 31 and iron core interconnecting piece 32, and iron core interconnecting piece 32 is located at the top of iron core yoke part 31, and iron core connects Uniformly be provided with several through slots 33 in portion 32, be equipped with plate-shaped conductive piece 5 in through slot 33, several through slots 33 and iron core interconnecting piece 32 it Between formed iron core teeth portion 34.
It is advanced optimized as to the technical program, the quantity of pole bracket 22 is two, the structure and magnetic of magnetic pole 26 The structure of pole putting hole 25 matches, and magnetic pole 26 is fixed on two pole brackets 22 in corresponding magnetic pole putting hole 25, and two Fixed by two locknuts 27 between a pole bracket 22, locknut 27 is set on main shaft 21.The outer ring of pole bracket 22 is equipped with Screw hole 28 is mutually fixed by the coupling bar of insertion screw hole 28 between two pole brackets 22.Pole bracket 22 is circular ring structure, magnetic It uniformly arranges on pole bracket 22 pole 26.
The quantity of armature winding structure 3 is two and is respectively placed in the two sides of pole bracket 22.As shown in fig. 7, plate is led Electric piece 5 includes interconnecting piece 51 and two groups of extensions 52, and interconnecting piece 51 is in through slot 33.Two groups of 52 companies of being respectively arranged on of extension The both ends of socket part 51.Through slot 33 matches setting with interconnecting piece 51, and plate-shaped conductive piece 5 is by any position in through slot 33.
The theory a piece of using a slot of armature winding structure 3, conductor structure have been changed to plate-shaped conductive piece by original round shape 5, conductive area is increased, resistance becomes smaller, and loss becomes smaller, and temperature reduces, and efficiency improves, and generation current density is big after energization, point Heat radiation energy, when starting, 5 winding of plate-shaped conductive piece is nearly free from approach effect, greatly reduces kelvin effect, increases starting Torque.33 structure of multi-pass slot of armature winding structure 3, reduces magnetic pull, and torque fluctuation substantially reduces, and electric current is smoothened, Motor shakes very little, lower noise.
2 structure of rotor of this motor is simple, firm, in the axial each arrangement armature winding structure 3 in the both sides of magnetic pole 26, composition One closure flux circuit had not only met the technical requirements of motor rotor without using magnetic yoke, but also effectively reduced 2 body of rotor Product, to reduce the weight and volume of motor.Magnetic pole 26 is set in magnetic pole putting hole 25, and magnetic pole 26 is detachable, facilitates magnetic pole 26 Replacement;The outer ring of pole bracket 22 is equipped with screw hole 28, utilizes coupling bar to pass through 28 phase of screw hole between two pole brackets 22 It is fixed, effectively improve integrally-built stability.
The axial-flux electric machine improves consistency, the stability of motor performance in manufacture view.Using Sheet Metal Forming Technology, The accuracy of manufacture and high production efficiency, it is easy to accomplish mechanization;Complete machine is assembled using special equipment and mold, assembly precision and production It is high-efficient, it is easy to accomplish automated production;Using structure of the invention, it is easy to accomplish motor module metaplasia produces, good product consistency.
The axial-flux electric machine is in aspect of performance, high efficiency, high density, large torque, lightweight.Winding forms very big Current density, output power of motor and torque are big, and overload capacity has also obtained big raising;The circuit of axial flux designs magnetic circuit It is short, motor high conversion efficiency, while own wt and volume are reduced, the quality of mating vehicle reduces, and saves the energy and peace Fill space;The armature structure of plate-shaped conductive piece 5, substantially increases copper factor, and motor outer diameter becomes smaller.
The axial-flux electric machine in terms of cost, saves material, energy conservation, time and labour saving.Motor is mainly aluminum shell, magnetic with material Steel, non-ferrous metal etc. save material;When the external input energy, the monomer power supply number of configuration is reduced, and has saved the energy, simultaneously Reduce the matched complete vehicle quality of institute.Labor intensity reduces, and labor efficiency is high, saves work efficiency;Save large-scale stamping equipment, mould Tool, tooling save equipment;Shorten the product manufacturing period.
The present invention improves the consistency of motor performance, stability, high efficiency, high density, large torque, lightweight section material, Energy conservation, saving of labor, the energy-saving electric machine of various different capacities can be produced using the technology, be electric car, electric yacht, electric power The fields such as driving equipment, generating set, aerospace, military equipment provide good power source.
Above-mentioned specific embodiment, only technical concept and structure feature to illustrate the invention, it is therefore intended that allow and be familiar with this The stakeholder of item technology can implement accordingly, but the above content is not intended to limit protection scope of the present invention, all according to this hair Any equivalent change or modification made by bright Spirit Essence, should all fall under the scope of the present invention.

Claims (8)

1. a kind of axial-flux electric machine, it is characterised in that: including outer cover body, rotor, armature winding structure;
The outer cover body includes drive end bearing bracket and rear end cap, and the drive end bearing bracket and rear end cap are oppositely arranged to form sealing structure;
The rotor includes main shaft and pole bracket, and the pole bracket is fixedly connected on main shaft, and the main shaft is equipped with the One bearing and second bearing, the main shaft are connected by first bearing, second bearing and drive end bearing bracket, rear end cap;The first axle The two sides that pole bracket is respectively placed in second bearing are held, the pole bracket is equipped with several magnetic pole putting holes, the magnetic pole Magnetic pole is fixedly connected in putting hole;
The armature winding structure is connect by stator core with drive end bearing bracket and rear end cap, and the armature winding structure includes iron core Yoke portion and iron core interconnecting piece, the iron core connecting portion are uniformly provided in the top of iron core yoke part, and on the iron core interconnecting piece Several through slots are equipped with plate-shaped conductive piece in the through slot, and iron core teeth portion is formed between several through slots and iron core interconnecting piece;
Radiator liquid inlet interface and radiator liquid discharge coupling, the drive end bearing bracket are provided with above the drive end bearing bracket and rear end cap Be provided with liquid radiating runner on rear end cap, the liquid radiating runner and radiator liquid inlet interface, radiator liquid export Orifice.
2. a kind of axial-flux electric machine according to claim 1, it is characterised in that: the quantity of the pole bracket is two A, the structure of the magnetic pole and the structure of magnetic pole putting hole match, and the magnetic pole is fixed on corresponding on two pole brackets Magnetic pole putting hole in, fixed between two pole brackets by two locknuts, the locknut be set to main shaft on.
3. a kind of axial-flux electric machine according to claim 2, it is characterised in that: the outer ring of the pole bracket is equipped with Screw hole is mutually fixed by the coupling bar of insertion screw hole between two pole brackets.
4. a kind of axial-flux electric machine according to claim 1 or 2 or 3, it is characterised in that: the pole bracket is annulus Structure, the magnetic pole are uniformly arranged on pole bracket.
5. a kind of axial-flux electric machine according to claim 1, it is characterised in that: the quantity of the armature winding structure is Two and it is respectively placed in the two sides of pole bracket.
6. a kind of axial-flux electric machine according to claim 1, it is characterised in that: the plate-shaped conductive piece includes interconnecting piece With two groups of extensions, the interconnecting piece is in through slot.
7. a kind of axial-flux electric machine according to claim 6, it is characterised in that: extension described in two groups is respectively arranged on company The both ends of socket part.
8. a kind of axial-flux electric machine according to claim 1, it is characterised in that: the through slot is matched with interconnecting piece to be set It sets, the plate-shaped conductive piece is by any position in through slot.
CN201810028850.0A 2018-01-12 2018-01-12 A kind of axial-flux electric machine Pending CN110034652A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810028850.0A CN110034652A (en) 2018-01-12 2018-01-12 A kind of axial-flux electric machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810028850.0A CN110034652A (en) 2018-01-12 2018-01-12 A kind of axial-flux electric machine

Publications (1)

Publication Number Publication Date
CN110034652A true CN110034652A (en) 2019-07-19

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Country Status (1)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20050035672A1 (en) * 2003-08-11 2005-02-17 Ward Terence G. Cooling and handling of reaction torque for an axial flux motor
KR20050075461A (en) * 2004-01-15 2005-07-21 주식회사서영테크 Method of winding of armature for an axial flux permanent magnet coreless machines
CN104113174A (en) * 2014-07-24 2014-10-22 东南大学 Single-layer squirrel cage double-stator brushless double-fed motor
US20150091410A1 (en) * 2013-10-02 2015-04-02 Regal Beloit Australia Pty Ltd. Axial flux electrical machines and methods of manufacturing the same.
CN105308837A (en) * 2013-04-12 2016-02-03 西门子公司 Axial flux machine having a lightweight design
WO2016034570A1 (en) * 2014-09-02 2016-03-10 Höganäs Ab (Publ) Stator assembly for an axial flux machine
CN207732601U (en) * 2018-01-12 2018-08-14 江苏独角客电机科技有限公司 A kind of axial-flux electric machine

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20050035672A1 (en) * 2003-08-11 2005-02-17 Ward Terence G. Cooling and handling of reaction torque for an axial flux motor
KR20050075461A (en) * 2004-01-15 2005-07-21 주식회사서영테크 Method of winding of armature for an axial flux permanent magnet coreless machines
CN105308837A (en) * 2013-04-12 2016-02-03 西门子公司 Axial flux machine having a lightweight design
US20150091410A1 (en) * 2013-10-02 2015-04-02 Regal Beloit Australia Pty Ltd. Axial flux electrical machines and methods of manufacturing the same.
CN104113174A (en) * 2014-07-24 2014-10-22 东南大学 Single-layer squirrel cage double-stator brushless double-fed motor
WO2016034570A1 (en) * 2014-09-02 2016-03-10 Höganäs Ab (Publ) Stator assembly for an axial flux machine
CN207732601U (en) * 2018-01-12 2018-08-14 江苏独角客电机科技有限公司 A kind of axial-flux electric machine

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