CN109400105A - A kind of preparation method of anti-picking aerogel blanket - Google Patents
A kind of preparation method of anti-picking aerogel blanket Download PDFInfo
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- CN109400105A CN109400105A CN201811124685.5A CN201811124685A CN109400105A CN 109400105 A CN109400105 A CN 109400105A CN 201811124685 A CN201811124685 A CN 201811124685A CN 109400105 A CN109400105 A CN 109400105A
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- picking
- aerogel blanket
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- aerosil felt
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B30/00—Compositions for artificial stone, not containing binders
- C04B30/02—Compositions for artificial stone, not containing binders containing fibrous materials
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
- C04B41/46—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with organic materials
- C04B41/48—Macromolecular compounds
- C04B41/483—Polyacrylates
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/60—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only artificial stone
- C04B41/61—Coating or impregnation
- C04B41/62—Coating or impregnation with organic materials
- C04B41/63—Macromolecular compounds
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Silicon Compounds (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The invention belongs to heat-insulating heat-preserving material field, a kind of open preparation method of anti-picking aerogel blanket.It takes positive esters of silicon acis, second alcohol and water to be uniformly mixed, sequentially adds NH later4F solution and ammonium hydroxide stir evenly, and obtain silicon dioxide gel;After fibrofelt is impregnated in silicon dioxide gel, static aging carries out hydrophobically modified processing, then carries out solvent displacement with dehydrated alcohol, and re-dry processing obtains aerosil felt;Aerosil felt is purged, radiation treatment is carried out to the tow sides of aerosil felt;It is dry to get anti-picking aerogel blanket by Aqueous Adhesives difference even application in the tow sides of aerosil felt.The method that the present invention uses electron beam to irradiate aerosil felt surface, makes aerosil felt surface hydrophilic, and then be conducive to Aqueous Adhesives sprawling on aerosil felt surface, and then prevents the occurrence of losing powder.
Description
Technical field
The invention belongs to heat-insulating heat-preserving material fields, and in particular to a kind of preparation method of anti-picking aerogel blanket.
Background technique
Currently, tapping a new source of energy, improving existing energy utilization rate and the energy saving great attention for having caused various countries.China
It is the barren country of an energy, therefore, reasonable energy utilization, the energy saving sustainable development to Chinese society have important
Meaning.It employs new technology, the heat-insulating heat-preserving material that new process development is environmentally friendly is energy saving most effective, most economical
One of measure.
SiO2For aeroge as a kind of emerging ultra heat insulating material, thermal coefficient is extremely low, static far below under room temperature
The thermal coefficient of air 0.25W/mK, with the incomparable heat insulation and preservation effect of other materials, and density is low, anti-water resistance
Combustion, environmentally protective, anticorrosion, non-aging, long service life, referred to as super heat preserving and insulating material.It is currently used primarily in work
The insulation in the fields such as industry pipeline, industrial furnace body, survival capsule, communications and transportation, household electrical appliance, glass.But due to its preparation
The reason of method, SiO2Aerogel blanket generally existing felt body in transport, construction and use process fall off airsetting rubber powder the case where,
Picking situation not only brings inconvenience to construction, brings threat to construction personnel's health, while can also reduce aerogel blanket sheet
The performance of body.Therefore under the premise of guarantee aerogel blanket good heat preservation and insulation, a kind of aeroge not lost powder is developed
Composite material guarantees the health of production, user of service, and the various demands for meeting market are very important.At present usually
Anti- picking scheme is to stick on aeroge fibrofelt surface using glass-fiber-fabric, aluminium foil cloth etc., and this mode high labor cost is unfavorable
In large-scale production, and front and back sides stick the flexible of rear material and reduce, and bad curling, bending, storage and transportation, construction and installation are not square enough
Just.The coat preparing technology on aerogel blanket surface is one of the method for avoiding it from losing powder developed recently.It is typically employed in airsetting
Glue surface coats solvent based coating with anti-slag-falling, and solvent based coating one can bring environmental pollution, in addition will lead to solvent infiltration
It penetrates into inside aeroge, destroys pore structure, reduce its heat-proof quality.
Summary of the invention
The purpose of the present invention is to provide a kind of preparation methods of anti-picking aerogel blanket.
To achieve the above object, the technical solution adopted by the present invention is as follows:
A kind of preparation method of anti-picking aerogel blanket, steps are as follows:
(1), it takes positive esters of silicon acis, second alcohol and water to be uniformly mixed, sequentially adds NH later4F solution and ammonium hydroxide stir evenly, and obtain two
Silica sol;Wherein, with molar ratio computing, positive esters of silicon acis: ethyl alcohol: water=1: (4 ~ 12): (2 ~ 4);NH4The additional amount of F solution is protected
Card is with molar ratio computing, NH4F: positive esters of silicon acis=(0.002 ~ 0.01): 1;The additional amount of ammonium hydroxide guarantees with molar ratio computing, NH3: positive silicon
Acid esters=(0.005 ~ 0.015): 1;
(2), after fibrofelt being impregnated in the silicon dioxide gel obtained by step (1), static 8 ~ 24 h of aging at 30 ~ 60 DEG C;
(3), fibrofelt obtained by step (2) is subjected to hydrophobically modified processing, then carries out solvent displacement, re-dry with dehydrated alcohol
Processing, obtains aerosil felt;
(4), aerosil felt obtained by purge step (3) removes floating powder on surface;
(5), radiation treatment is carried out to the tow sides of aerosil felt obtained by step (4) respectively as electron beam;
It is (6), dry by the tow sides of Aqueous Adhesives difference even application aerosil felt obtained by step (5),
Up to anti-picking aerogel blanket.
Preferably, in step (1), the positive esters of silicon acis is ethyl orthosilicate or methyl orthosilicate.
Preferably, in step (2), the time of fibrofelt impregnation of silica colloidal sol is 12 ~ 24 h.
Preferably, in step (3), fibrofelt obtained by step (2) is placed in modification liquid carry out hydrophobically modified processing 12 ~
24 h, the modification liquid are modifying agent and dehydrated alcohol in molar ratio 1: the mixed liquor of (2 ~ 5) composition, the modifying agent are pregnancy
Base disiloxane or trim,ethylchlorosilane.
Preferably, in step (3), the displacement number of dehydrated alcohol is 2 ~ 3 times, and the time replaced every time is 12 ~ 36 h.
Preferably, in step (5), the irradiation dose of electron beam is 1 ~ 5 kGy, and the time is 1 ~ 5 min.
Preferably, in step (6), the Aqueous Adhesives are aqueous acrylic emulsion, water-and acrylate lotion, aqueous
Polyaminoester emulsion or aqueous epoxy resin emulsion, the range of viscosities of Aqueous Adhesives are 70 ~ 80 Pas.
The present invention prevents the de- of felt body surface particles by coating Aqueous Adhesives on aerosil felt surface
It falls, since aerosil felt passes through silicic acid anhydride, when its surface sprays Aqueous Adhesives, it is difficult to ensure that aqueous viscous
Knot agent is uniformly sprawled on its surface, and the method that the present invention uses electron beam to irradiate aerosil felt surface makes
Aerosil felt surface hydrophilic, and then be conducive to Aqueous Adhesives sprawling on aerosil felt surface, into
And the occurrence of preventing picking, while the heat-proof quality of aerosil felt will not be caused brokenly because infiltration is too deep
It is bad, dust pollution question of the aerosil felt in storage and transportation, installation, use process can be overcome.
Specific embodiment
Below in conjunction with specific embodiment, the present invention will be further described.It should be understood that following embodiment is merely to illustrate this
The range of invention and is not intended to limit the present invention.
Embodiment 1
A kind of preparation method of anti-picking aerogel blanket, steps are as follows:
(1), it takes ethyl orthosilicate, dehydrated alcohol and water to be uniformly mixed, sequentially adds the NH of 2 mol/L later4F solution and 0.2
The ammonium hydroxide of moL/L stirs evenly, and obtains silicon dioxide gel;Wherein, with molar ratio computing, ethyl orthosilicate: dehydrated alcohol: water=1
:12:4;NH4The additional amount of F solution guarantees with molar ratio computing, NH4F: ethyl orthosilicate=0.008: 1;The additional amount of ammonium hydroxide guarantees
With molar ratio computing, NH3: ethyl orthosilicate=0.01: 1;
(2), after glass mat being impregnated 20 h in the silicon dioxide gel obtained by step (1), the static aging 12 at 40 DEG C
h;
(3), glass mat obtained by step (2) is placed in modification liquid and carries out hydrophobically modified 20 h of processing, the modification liquid
For modifying agent and dehydrated alcohol, 1: 5 mixed liquor formed, the modifying agent are hexamethyldisiloxane in molar ratio;Hydrophobically modified
After treatment then carries out solvent with dehydrated alcohol and replaces 2 times, and the time replaced every time is 24 h, and re-dry processing obtains
Aerosil felt;
(4), aerosil felt obtained by purge step (3) removes floating powder on surface;
(5), radiation treatment, spoke are carried out to the tow sides of aerosil felt obtained by step (4) respectively as electron beam
It is 2 kGy according to dosage, the time is 3 min;
(6), by aqueous acrylic emulsion difference even application silica gas obtained by step (5) of 70 Pas of range of viscosities
The tow sides of gel felt, it is dry to get anti-picking aerogel blanket.
Embodiment 2
A kind of preparation method of anti-picking aerogel blanket, steps are as follows:
(1), it takes ethyl orthosilicate, dehydrated alcohol and water to be uniformly mixed, sequentially adds the NH of 2 mol/L later4F solution and 0.2
The ammonium hydroxide of moL/L stirs evenly, and obtains silicon dioxide gel;Wherein, with molar ratio computing, ethyl orthosilicate: dehydrated alcohol: water=1
:10:3;NH4The additional amount of F solution guarantees with molar ratio computing, NH4F: ethyl orthosilicate=0.01: 1;The additional amount of ammonium hydroxide guarantee with
Molar ratio computing, NH3: ethyl orthosilicate=0.008: 1;
(2), after glass mat being impregnated 24 h in the silicon dioxide gel obtained by step (1), the static aging 20 at 60 DEG C
h;
(3), glass mat obtained by step (2) is placed in modification liquid and carries out hydrophobically modified 24 h of processing, the modification liquid
For modifying agent and dehydrated alcohol, 1: 4 mixed liquor formed, the modifying agent are hexamethyldisiloxane in molar ratio;Hydrophobically modified
After treatment then carries out solvent with dehydrated alcohol and replaces 3 times, and the time replaced every time is 24 h, and re-dry processing obtains
Aerosil felt;
(4), aerosil felt obtained by purge step (3) removes floating powder on surface;
(5), radiation treatment, spoke are carried out to the tow sides of aerosil felt obtained by step (4) respectively as electron beam
It is 3 kGy according to dosage, the time is 2 min;
(6), by aqueous polyurethane emulsion difference even application silica gas obtained by step (5) of 75 Pas of range of viscosities
The tow sides of gel felt, it is dry to get anti-picking aerogel blanket.
Embodiment 3
A kind of preparation method of anti-picking aerogel blanket, steps are as follows:
(1), it takes ethyl orthosilicate, dehydrated alcohol and water to be uniformly mixed, sequentially adds the NH of 2 mol/L later4F solution and 0.2
The ammonium hydroxide of moL/L stirs evenly, and obtains silicon dioxide gel;Wherein, with molar ratio computing, ethyl orthosilicate: dehydrated alcohol: water=1
:8:3;NH4The additional amount of F solution guarantees with molar ratio computing, NH4F: ethyl orthosilicate=0.006: 1;The additional amount of ammonium hydroxide guarantee with
Molar ratio computing, NH3: ethyl orthosilicate=0.012: 1;
(2), after glass mat being impregnated 24 h in the silicon dioxide gel obtained by step (1), the static aging 24 at 50 DEG C
h;
(3), glass mat obtained by step (2) is placed in modification liquid and carries out hydrophobically modified 18 h of processing, the modification liquid
For modifying agent and dehydrated alcohol, 1: 3 mixed liquor formed, the modifying agent are trim,ethylchlorosilane in molar ratio;At hydrophobically modified
After reason, solvent then being carried out with dehydrated alcohol and is replaced 3 times, the time replaced every time is 30 h, and re-dry processing obtains two
Silica aerogel felt;
(4), aerosil felt obtained by purge step (3) removes floating powder on surface;
(5), radiation treatment, spoke are carried out to the tow sides of aerosil felt obtained by step (4) respectively as electron beam
It is 5 kGy according to dosage, the time is 2 min;
(6), by water-and acrylate lotion difference even application silica obtained by step (5) of 80 Pas of range of viscosities
The tow sides of aerogel blanket, it is dry to get anti-picking aerogel blanket.
Claims (7)
1. a kind of preparation method of anti-picking aerogel blanket, which is characterized in that steps are as follows:
(1), it takes positive esters of silicon acis, second alcohol and water to be uniformly mixed, sequentially adds NH later4F solution and ammonium hydroxide stir evenly, and obtain two
Silica sol;Wherein, with molar ratio computing, positive esters of silicon acis: ethyl alcohol: water=1: (4 ~ 12): (2 ~ 4);NH4The additional amount of F solution is protected
Card is with molar ratio computing, NH4F: positive esters of silicon acis=(0.002 ~ 0.01): 1;The additional amount of ammonium hydroxide guarantees with molar ratio computing, NH3: positive silicon
Acid esters=(0.005 ~ 0.015): 1;
(2), after fibrofelt being impregnated in the silicon dioxide gel obtained by step (1), static 8 ~ 24 h of aging at 30 ~ 60 DEG C;
(3), fibrofelt obtained by step (2) is subjected to hydrophobically modified processing, then carries out solvent displacement, re-dry with dehydrated alcohol
Processing, obtains aerosil felt;
(4), aerosil felt obtained by purge step (3) removes floating powder on surface;
(5), radiation treatment is carried out to the tow sides of aerosil felt obtained by step (4) respectively as electron beam;
It is (6), dry by the tow sides of Aqueous Adhesives difference even application aerosil felt obtained by step (5),
Up to anti-picking aerogel blanket.
2. the preparation method of anti-picking aerogel blanket as described in claim 1, it is characterised in that: in step (1), the positive silicon
Acid esters is ethyl orthosilicate or methyl orthosilicate.
3. the preparation method of anti-picking aerogel blanket as described in claim 1, it is characterised in that: in step (2), fibrofelt leaching
The time of stain silicon dioxide gel is 12 ~ 24 h.
4. the preparation method of anti-picking aerogel blanket as described in claim 1, it is characterised in that: in step (3), by step
(2) gained fibrofelt, which is placed in modification liquid, carries out hydrophobically modified 12 ~ 24 h of processing, and the modification liquid is modifying agent and anhydrous second
Alcohol in molar ratio 1: the mixed liquor of (2 ~ 5) composition, the modifying agent are hexamethyldisiloxane or trim,ethylchlorosilane.
5. the preparation method of anti-picking aerogel blanket as described in claim 1, it is characterised in that: in step (3), dehydrated alcohol
Displacement number be 2 ~ 3 times, the time replaced every time be 12 ~ 36 h.
6. the preparation method of anti-picking aerogel blanket as described in claim 1, it is characterised in that: in step (5), electron beam
Irradiation dose is 1 ~ 5 kGy, and the time is 1 ~ 5 min.
7. the preparation method of anti-picking aerogel blanket as described in claim 1, it is characterised in that: described aqueous in step (6)
Adhesive be aqueous acrylic emulsion, water-and acrylate lotion, aqueous polyurethane emulsion or aqueous epoxy resin emulsion, it is aqueous
The range of viscosities of adhesive is 70 ~ 80 Pas.
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Cited By (19)
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CN110093783A (en) * | 2019-05-28 | 2019-08-06 | 深圳中凝科技有限公司 | A kind of aeroge composite mortar felt and its preparation method and application |
CN110106695A (en) * | 2019-04-14 | 2019-08-09 | 泰州浩纳新材料科技有限公司 | A kind of silica nanometer heat preservation felt insulation |
CN110156431A (en) * | 2019-05-22 | 2019-08-23 | 江南大学 | A kind of aeroge modified cotton fiber core material of vacuum heat insulation plate and preparation method thereof |
CN110558646A (en) * | 2019-09-10 | 2019-12-13 | 北京科技大学 | Fireproof suit based on silicon dioxide aerogel composite material and preparation method |
CN110902690A (en) * | 2019-12-25 | 2020-03-24 | 巩义市泛锐熠辉复合材料有限公司 | Method for rapidly preparing hydrophobic silica aerogel by repeatedly increasing and decreasing pressure |
CN110978737A (en) * | 2019-11-07 | 2020-04-10 | 巩义市泛锐熠辉复合材料有限公司 | Preparation method of powder falling prevention composite silica aerogel felt |
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CN111851070A (en) * | 2020-07-07 | 2020-10-30 | 巩义市泛锐熠辉复合材料有限公司 | Heat-insulating flame-retardant sheet and preparation method thereof |
CN111908889A (en) * | 2020-07-11 | 2020-11-10 | 巩义市泛锐熠辉复合材料有限公司 | Composite fiber reinforced aerogel felt and preparation method thereof |
CN111925186A (en) * | 2020-07-11 | 2020-11-13 | 巩义市泛锐熠辉复合材料有限公司 | Preparation method of aluminum silicate fiber reinforced aerogel felt and impregnation reaction kettle |
CN112054133A (en) * | 2019-06-05 | 2020-12-08 | 江苏泛亚微透科技股份有限公司 | Surface-packaged doped modified silica aerogel felt product for lithium ion power storage battery of electric automobile and manufacturing method thereof |
CN112999988A (en) * | 2019-12-18 | 2021-06-22 | 航天特种材料及工艺技术研究所 | Powder falling prevention wave-transparent aerogel and preparation method and application thereof |
CN113620643A (en) * | 2021-09-18 | 2021-11-09 | 巩义市泛锐熠辉复合材料有限公司 | Preparation method of powder falling prevention silicon dioxide aerogel felt |
CN113651592A (en) * | 2021-08-20 | 2021-11-16 | 巩义市泛锐熠辉复合材料有限公司 | Preparation method of anti-buffering silicon dioxide aerogel heat insulation sheet |
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CN114538824A (en) * | 2022-03-08 | 2022-05-27 | 浙江元通线缆制造有限公司 | Preparation method of aerogel heat insulation felt and aerogel flame-retardant heat insulation cable |
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CN114538824A (en) * | 2022-03-08 | 2022-05-27 | 浙江元通线缆制造有限公司 | Preparation method of aerogel heat insulation felt and aerogel flame-retardant heat insulation cable |
CN115043641A (en) * | 2022-06-30 | 2022-09-13 | 巩义市泛锐熠辉复合材料有限公司 | Tough wet-process fibrofelt reinforced aerogel composite material and preparation method thereof |
CN116199522A (en) * | 2023-01-17 | 2023-06-02 | 武汉中科先进材料科技有限公司 | PU sponge-based silicon aerogel felt and preparation method thereof |
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