CN105703089A - Carbon fiber heating cable and high-temperature electric wire connection mode and processing technology thereof - Google Patents

Carbon fiber heating cable and high-temperature electric wire connection mode and processing technology thereof Download PDF

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Publication number
CN105703089A
CN105703089A CN201610232027.2A CN201610232027A CN105703089A CN 105703089 A CN105703089 A CN 105703089A CN 201610232027 A CN201610232027 A CN 201610232027A CN 105703089 A CN105703089 A CN 105703089A
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CN
China
Prior art keywords
carbon fiber
silica gel
electric wire
shrink tube
temperature electric
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Granted
Application number
CN201610232027.2A
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Chinese (zh)
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CN105703089B (en
Inventor
严秋松
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hunan Huazhong Technology Co Ltd
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Hunan Huazhong Technology Co Ltd
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Priority to CN201610232027.2A priority Critical patent/CN105703089B/en
Publication of CN105703089A publication Critical patent/CN105703089A/en
Application granted granted Critical
Publication of CN105703089B publication Critical patent/CN105703089B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/70Insulation of connections
    • H01R4/72Insulation of connections using a heat shrinking insulating sleeve
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/58Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation characterised by the form or material of the contacting members
    • H01R4/62Connections between conductors of different materials; Connections between or with aluminium or steel-core aluminium conductors

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  • Resistance Heating (AREA)

Abstract

The invention provides a carbon fiber heating cable and high-temperature electric wire connection mode, which comprises a left carbon fiber heating wire and a high-temperature electric wire, wherein a left carbon fiber wire core is exposed at the right end of the left carbon fiber heating wire; a right wire core is exposed at the left end of the high-temperature electric wire; the left carbon fiber wire core is connected with the right wire core through a fixed clamp; an internal heat shrink tube sleeves the outside of the fixed clamp; a silicon rubber case sleeves the outside of the internal heat shrink tube; and an external heat shrink tube sleeves the outside of the silicon rubber case. The invention further provides a carbon fiber heating cable and high-temperature electric wire connection processing technology. Compared with the prior art, the processing technology has the beneficial effects that the left carbon fiber heating wire is firmly docked with the high-temperature electric wire and is not easily broken; the left carbon fiber heating wire and high-temperature electric wire connection is relatively firm, and has the advantages of being scientific in design, firm in connection, convenient to dock, waterproof and anticreep; and the docking point is free of tension.

Description

A kind of carbon fiber heating cable and high temperature electric wire connected mode and processing technique thereof
Technical field
The present invention is a kind of carbon fiber heating cable and high temperature electric wire connected mode and processing technique thereof, relate to a kind of electric wire connected mode for connecting two wires。
Background technology
In electric power maintenance process, power equipment maintaining workman often adopts welding or twist-on to be linked together by two wires, is then wound around insulating tape outside docking point again, just completes connection。The drawback that this connected mode exists is in that: 1. the electric wire heart yearn of welding or twist-on is high not as the tensile strength of complete electric wire heart yearn, easily ruptures;2. insulating tape only plays insulation and every heavy effect, can not be tightly coupled together by the insulation rubber of two wires, and the docking point being easily caused two wires equally is easily pulled off。So, existing connected mode is easily caused power circuit fracture, interruption of power supply。
In order to solve above Problems existing, people are seeking a kind of desirably technical solution always。
Summary of the invention
For the deficiency that prior art exists, it is an object of the present invention to provide a kind of carbon fiber heating cable and high temperature electric wire connected mode and processing technique thereof, with the problem solving to propose in above-mentioned background technology, the present invention is easy to use, being easy to operation, good stability, reliability is high。
To achieve these goals, the present invention realizes by the following technical solutions: a kind of carbon fiber heating cable and high temperature electric wire connected mode, including left carbon fiber heating line and high temperature electric wire, the right-hand member of described left carbon fiber heating line is exposed left carbon fiber core, the left end of described high temperature electric wire is exposed right core, it is connected by fixation clamp between described left carbon fiber core and right core, the outside of described fixation clamp is cased with heat-shrink tube in a layer, the outside of described interior heat-shrink tube is cased with one layer of silica gel sheath, and the outside of described silica gel sheath is cased with one layer of outer heat-shrink tube。
Further, the material of described fixation clamp is zinc。
Further, the appearance cake of described fixation clamp has one layer of silica gel。
Further, described interior heat-shrink tube is identical with the material of outer heat-shrink tube。
A kind of carbon fiber heating cable is connected processing technique with high temperature electric wire, comprises the following steps:
Step 1, wire stripper are used to be peelled off by the crust of left carbon fiber heating line and the link of high temperature electric wire, left carbon fiber core and right core are exposed, the more left carbon fiber core exposed and right core afterbody are tightened, by fixation clamp, left carbon fiber core and right core are fixed;
Step 2, with left carbon fiber core and right core junction point silica gel on fixation clamp, makes silica gel that fixation clamp surface and left carbon fiber core and right core junction are completely covered;
Step 3, on fixation clamp and after left carbon fiber core and the right core junction complete silica gel of point, uses interior heat-shrink tube left carbon fiber core and right core junction to be wrapped in interior heat-shrink tube together with fixation clamp;
Step 4, is wrapped up interior heat-shrink tube together with the left carbon fiber core within interior heat-shrink tube and right core by silica gel sheath;
Step 5, at silica gel sheath and interior heat-shrink tube gap point silica gel, makes silica gel that left carbon fiber heating line and silica gel sheath junction are completely covered, makes silica gel that high temperature electric wire and silica gel sheath junction are completely covered。
Step 6, is wrapped up silica gel sheath by outer heat-shrink tube, makes silica gel sheath, interior heat-shrink tube, left carbon fiber core and right core be wrapped in inside outer heat-shrink tube。
Beneficial effects of the present invention: a kind of carbon fiber heating cable of the present invention and high temperature electric wire connected mode and processing technique thereof, make left carbon fiber heating line and high temperature electric wire docking firmly, not easy fracture, make left carbon fiber heating line and high temperature electric wire connect more firm, there is design science, be connected firmly, docking point from pulling force, docking the convenient and anti-creeping advantage of waterproof。
Accompanying drawing explanation
By reading detailed description non-limiting example made with reference to the following drawings, the other features, objects and advantages of the present invention will become more apparent upon:
Fig. 1 is the fixation clamp schematic diagram of a kind of carbon fiber heating cable of the present invention and high temperature electric wire connected mode;
Fig. 2 is the silica gel schematic diagram of a kind of carbon fiber heating cable of the present invention and high temperature electric wire connected mode;
Fig. 3 is the interior heat-shrink tube schematic diagram of the present invention a kind of carbon fiber heating cable and high temperature electric wire connected mode;
Fig. 4 is the silica gel sheath schematic diagram of a kind of carbon fiber heating cable of the present invention and high temperature electric wire connected mode;
Fig. 5 is the outer heat-shrink tube schematic diagram of the present invention a kind of carbon fiber heating cable and high temperature electric wire connected mode;
In figure: heat-shrink tube, 6-silica gel sheath, 7-outer heat-shrink tube, 11-left carbon fiber core, the right core of 21-in the left carbon fiber heating line of 1-, 2-high temperature electric wire, 3-fixation clamp, 4-silica gel, 5-。
Detailed description of the invention
For the technological means making the present invention realize, creation characteristic, reach purpose and effect and be easy to understand, below in conjunction with detailed description of the invention, the present invention is expanded on further。
Refer to Fig. 1 to Fig. 5, the present invention provides a kind of technical scheme: a kind of carbon fiber heating cable and high temperature electric wire connected mode, including left carbon fiber heating line 1 and high temperature electric wire 2, the right-hand member of left carbon fiber heating line 1 is exposed left carbon fiber core 11, the left end of high temperature electric wire 2 is exposed right core 21, it is connected by fixation clamp 3 between left carbon fiber core 11 with right core 21, the outside of fixation clamp 3 is cased with in one layer heat-shrink tube 5, the outside of interior heat-shrink tube 5 is cased with one layer of silica gel sheath 6, and the outside of silica gel sheath 6 is cased with one layer of outer heat-shrink tube 7。
The material of fixation clamp 3 is zinc, and the appearance cake of fixation clamp 3 has one layer of silica gel 4, and interior heat-shrink tube 5 is identical with the material of outer heat-shrink tube 7。
As one embodiment of the present of invention: realize connecting by following steps:
Step 1, wire stripper are used to be peelled off by the crust of left carbon fiber heating line 1 and the link of high temperature electric wire 2, left carbon fiber core 11 and right core 21 are exposed, again the left carbon fiber core 11 exposed and right core 21 afterbody are tightened, by fixation clamp 3, left carbon fiber core 11 and right core 21 are fixed, such as Fig. 1;
Step 2, with left carbon fiber core 11 and right core 21 junction point silica gel 4 on fixation clamp 3, makes silica gel 4 that fixation clamp 3 surface and left carbon fiber core 11 and right core 21 junction are completely covered, such as Fig. 2;
Step 3, on fixation clamp 3 and after left carbon fiber core 11 and the right core 21 junction complete silica gel 4 of point, uses interior heat-shrink tube 5 to be wrapped in interior heat-shrink tube 5 by left carbon fiber core 11 and right core 21 junction together with fixation clamp 3, such as Fig. 3;
Step 4, is wrapped up interior heat-shrink tube 5 together with the left carbon fiber core 11 within interior heat-shrink tube 5 and right core 21 by silica gel sheath 6, such as Fig. 4;
Step 5, at silica gel sheath 6 and interior heat-shrink tube 5 gap point silica gel 4, makes silica gel 4 that left carbon fiber heating line 1 and silica gel sheath 6 junction are completely covered, makes silica gel 4 that high temperature electric wire 2 and silica gel sheath 6 junction are completely covered。
Step 6, is wrapped up silica gel sheath 6 by outer heat-shrink tube 7, makes silica gel sheath 6, interior heat-shrink tube 5, left carbon fiber core 11 and right core 21 be wrapped in outer heat-shrink tube 7 internal, such as Fig. 5。
The ultimate principle of the present invention and principal character and advantages of the present invention have more than been shown and described, to those skilled in the art, obviously the invention is not restricted to the details of above-mentioned one exemplary embodiment, and when without departing substantially from the spirit of the present invention or basic feature, it is possible to realize the present invention in other specific forms。Therefore, no matter from which point, embodiment all should be regarded as exemplary, and be nonrestrictive, the scope of the invention rather than described above limits, it is intended that all changes in the implication of the equivalency dropping on claim and scope included in the present invention。Any accompanying drawing labelling in claim should be considered as the claim that restriction is involved。
In addition, it is to be understood that, although this specification is been described by according to embodiment, but not each embodiment only comprises an independent technical scheme, this narrating mode of description is only for clarity sake, description should be made as a whole by those skilled in the art, and the technical scheme in each embodiment through appropriately combined, can also form other embodiments that it will be appreciated by those skilled in the art that。

Claims (5)

1. a carbon fiber heating cable and high temperature electric wire connected mode, including left carbon fiber heating line and high temperature electric wire, it is characterized in that: the right-hand member of described left carbon fiber heating line is exposed left carbon fiber core, the left end of described high temperature electric wire is exposed right core, it is connected by fixation clamp between described left carbon fiber core and right core, the outside of described fixation clamp is cased with heat-shrink tube in a layer, and the outside of described interior heat-shrink tube is cased with one layer of silica gel sheath, and the outside of described silica gel sheath is cased with one layer of outer heat-shrink tube。
2. a kind of carbon fiber heating cable according to claim 1 and high temperature electric wire connected mode, it is characterised in that: the material of described fixation clamp is zinc。
3. a kind of carbon fiber heating cable according to claim 1 and high temperature electric wire connected mode, it is characterised in that: the appearance cake of described fixation clamp has one layer of silica gel。
4. a kind of carbon fiber heating cable according to claim 1 and high temperature electric wire connected mode, it is characterised in that: described interior heat-shrink tube is identical with the material of outer heat-shrink tube。
5. the processing technique that a carbon fiber heating cable as claimed in claim 1 is connected with high temperature electric wire, it is characterised in that: comprise the following steps:
Step 1, wire stripper are used to be peelled off by the crust of left carbon fiber heating line and the link of high temperature electric wire, left carbon fiber core and right core are exposed, the more left carbon fiber core exposed and right core afterbody are tightened, by fixation clamp, left carbon fiber core and right core are fixed;
Step 2, with left carbon fiber core and right core junction point silica gel on fixation clamp, makes silica gel that fixation clamp surface and left carbon fiber core and right core junction are completely covered;
Step 3, on fixation clamp and after left carbon fiber core and the right core junction complete silica gel of point, uses interior heat-shrink tube left carbon fiber core and right core junction to be wrapped in interior heat-shrink tube together with fixation clamp;
Step 4, is wrapped up interior heat-shrink tube together with the left carbon fiber core within interior heat-shrink tube and right core by silica gel sheath;
Step 5, at silica gel sheath and interior heat-shrink tube gap point silica gel, makes silica gel that left carbon fiber heating line and silica gel sheath junction are completely covered, makes silica gel that high temperature electric wire and silica gel sheath junction are completely covered;
Step 6, is wrapped up silica gel sheath by outer heat-shrink tube, makes silica gel sheath, interior heat-shrink tube, left carbon fiber core and right core be wrapped in inside outer heat-shrink tube。
CN201610232027.2A 2016-04-14 2016-04-14 A kind of carbon fiber heating cable and high temperature electric wire connection type and its processing technology Expired - Fee Related CN105703089B (en)

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CN201610232027.2A CN105703089B (en) 2016-04-14 2016-04-14 A kind of carbon fiber heating cable and high temperature electric wire connection type and its processing technology

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CN201610232027.2A CN105703089B (en) 2016-04-14 2016-04-14 A kind of carbon fiber heating cable and high temperature electric wire connection type and its processing technology

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110657076A (en) * 2019-09-16 2020-01-07 北京控制工程研究所 Wire switching insulation processing structure for Hall thruster
WO2021105860A1 (en) * 2019-11-26 2021-06-03 Trimtabs Ltd Cables and methods of their production

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101071923A (en) * 2007-03-29 2007-11-14 钱生宏 Carbon fiber electric joint
CN204391672U (en) * 2015-02-12 2015-06-10 陆阳泉 Buried electric wire, cable joint encapsulation process device
CN204616124U (en) * 2015-05-05 2015-09-02 江苏兴缘高温线缆有限公司 Conductor joint heating line
CN205565014U (en) * 2016-04-14 2016-09-07 湖南华众科技有限公司 Carbon fiber heating wire cable and high temperature electric wire connector

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101071923A (en) * 2007-03-29 2007-11-14 钱生宏 Carbon fiber electric joint
CN204391672U (en) * 2015-02-12 2015-06-10 陆阳泉 Buried electric wire, cable joint encapsulation process device
CN204616124U (en) * 2015-05-05 2015-09-02 江苏兴缘高温线缆有限公司 Conductor joint heating line
CN205565014U (en) * 2016-04-14 2016-09-07 湖南华众科技有限公司 Carbon fiber heating wire cable and high temperature electric wire connector

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110657076A (en) * 2019-09-16 2020-01-07 北京控制工程研究所 Wire switching insulation processing structure for Hall thruster
WO2021105860A1 (en) * 2019-11-26 2021-06-03 Trimtabs Ltd Cables and methods of their production
US11508498B2 (en) 2019-11-26 2022-11-22 Trimtabs Ltd Cables and methods thereof
US11823814B2 (en) 2019-11-26 2023-11-21 Trimtabs Ltd Cables and methods thereof

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Granted publication date: 20190312