CN103879036A - High-strength fiber double-layer interweaved composite hose and production method thereof - Google Patents
High-strength fiber double-layer interweaved composite hose and production method thereof Download PDFInfo
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- CN103879036A CN103879036A CN201410137891.5A CN201410137891A CN103879036A CN 103879036 A CN103879036 A CN 103879036A CN 201410137891 A CN201410137891 A CN 201410137891A CN 103879036 A CN103879036 A CN 103879036A
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Abstract
The invention discloses a high-strength fiber double-layer interweaved composite hose and a production method of the composite hose. The high-strength fiber double-layer interweaved composite hose comprises a hose blank, wherein in an inner surface and an outer surface of the hose blank, a rubber material layer is composited on at least the inner surface of the hose blank; the hose blank is a double-layer fabric with a double-layer section, and six paths of warps form a circulative weaving tissue; the double-layer fabric comprises an inner layer and an outer layer, the outer layer comprises an outer-layer warp and an outer-layer weft, the inner layer comprises an inner-layer warp and an inner-layer weft, and the inner-layer weft is interweaved with the inner-layer warp and is also interweaved with the outer-layer warp, so that the inner layer and the outer layer are interweaved into a whole body. According to the high-strength fiber double-layer interweaved composite hose disclosed by the invention, the woven hose blank has good flexibility, high pressure resistance, a few interweaving points, small yarn strength loss and small torsion degree; superlarge-aperture and high-pressure-resistance hoses meeting the market demand can be produced without special modification on the original device; the production process is simple; the practical value is high, and the production generalization performance is excellent.
Description
Technical field
The present invention relates to a kind of high strength fibre bilayer interweave composite soft tube and production method thereof.
Background technology
General flexible pipe pipe method for weaving on the market, utilizes warp, parallel fiber to be woven into plain weave or the twill flexible pipe through, latitude individual layer, to form tubular fabric; Fabric is all individual layer tatting, and the pipe of producing can not meet the bearing capacity of heavy caliber flexible pipe.At present domesticly to meet flexible pipe high strength, only have selection fiber species, or overstriking graticule, improve graticule density, but this pipe firmly, easily come unstuck, rough surface, resistance to water-flow are large, wear no resistance, and are not suitable with the market demand.
For manufacturing enterprise, generally research and develop sample tissue production according to the market demand.Be all to obtain test sample by above-mentioned production technology and develop any product, through sample test repeatedly, finally develop the product according with the demands of the market.The weaving method of the extraneous custom of using, can not meet market to the high withstand voltage comparatively soft fundamental again of heavy caliber.
Summary of the invention
The object of the present invention is to provide a kind of rational in infrastructurely, be conducive to improve the compressive resistance of pipe and the high strength fibre bilayer of flexibility interweave composite soft tube and production method thereof.
Technical solution of the present invention is:
A kind of high strength fibre bilayer composite soft tube that interweaves, is characterized in that: comprise pipe, and in the inside and outside surface of pipe, at least inner surface composite colloid material layer; Described pipe is that cross section is double-deck two-layer fabric, and six road warps are a braiding loop organization; Two-layer fabric comprises skin, internal layer, and skin comprises outer warp, outer parallel, and internal layer comprises internal layer warp, internal layer parallel, and internal layer parallel both interweaved with internal layer warp, interweaves again with outer warp, makes ectonexine be woven into one.
Internal layer parallel, outer parallel are three groups, interweave with shuttle back and forth form and warp of circular arc.
The interweave production method of composite soft tube of high strength fibre bilayer, is characterized in that: comprise the following steps:
(1) pipe braiding: warp is that a complete loop organization is arranged by 6 tunnels; Tat and knit internal layer with A, B shuttle woven outer layer; B shuttle and the A shuttle ectonexine that is interweaved, internal layer parallel both interweaved with internal layer warp, interweaved again with outer warp, made ectonexine be woven into one;
(2) colloid is compound: apply macromolecule sizing material in the one-shot forming of pipe fabric surfaces externally and internally; Or inner surface bonding glue material single face-formed; Or inner surface bonding glue material, outer surface coating adhesive mill base double-faced forming.
The pipe of the present invention braiding has that flexibility is good, pipe compression resistance is high, intertwined point is few, yarn strength loss is little, twist is little, equipment not being carried out to special transformation just can produce and meet the super large caliber of market demand, high voltage bearing flexible pipe, production technology is simple, has high practical value and well produces generalization.
This weaving method does not have anything obviously to distinguish with common twill weave on the surface, is mainly:
common twill is taking 3 road warps as a complete loop organization, and this technique is complete loop organization of 6 road warp.
as A shuttle or B are tatted into parallel remove, still have the braid of intact.
can greatly improve the compression resistance of pipe.
pipe softness, extension and the low twist of coefficient of dilatation are little.
Brief description of the drawings
Below in conjunction with drawings and Examples, the invention will be further described.
Fig. 1 is the structural representation of one embodiment of the invention.
Fig. 2 is the pilotaxitic texture schematic diagram of pipe.
Detailed description of the invention
A kind of high strength fibre bilayer composite soft tube that interweaves, comprise pipe 1, in the inside and outside surface of pipe, at least (in the present embodiment, inside and outside surface arranges respectively TPU material layer 2,3 to inner surface composite colloid material layer, or high molecular bonding sizing material in inner surface lining, outer surface is coated with high molecular bonding sizing material mill base); Described pipe is that cross section is double-deck two-layer fabric, and six road warps are a braiding loop organization; Two-layer fabric comprises skin, internal layer, skin comprises outer warp 4,5,6,7,8,9 and outer parallel 10,11,12, internal layer comprises internal layer warp 13,14,15,16,17,21 and internal layer parallel 18,19,20, internal layer parallel both interweaved with internal layer warp, interweave with outer warp again, make ectonexine be woven into one.
Internal layer parallel, outer parallel are three groups, interweave with shuttle back and forth form and warp of circular arc.
The interweave production method of composite soft tube of above-mentioned high strength fibre bilayer, comprises the following steps:
(1) pipe braiding: warp is that a complete loop organization is arranged by 6 tunnels; Tat and knit internal layer with A, B shuttle woven outer layer; B shuttle and the A shuttle ectonexine that is interweaved, internal layer parallel both interweaved with internal layer warp, interweaved again with outer warp, made ectonexine be woven into one;
(2) colloid is compound: apply high molecular bonding sizing material in the one-shot forming of pipe fabric surfaces externally and internally; Or the bonding high molecular bonding sizing material of inner surface single face-formed; Or the bonding high molecular bonding sizing material of inner surface, outer surface is coated with high molecular bonding sizing material mill base double-faced forming.
Claims (3)
1. the high strength fibre bilayer composite soft tube that interweaves, is characterized in that: comprise pipe, and in the inside and outside surface of pipe, at least inner surface composite colloid material layer; Described pipe is that cross section is double-deck two-layer fabric, and six road warps are a braiding loop organization; Two-layer fabric comprises skin, internal layer, and skin comprises outer warp, outer parallel, and internal layer comprises internal layer warp, internal layer parallel, and internal layer parallel both interweaved with internal layer warp, interweaves again with outer warp, makes ectonexine be woven into one.
2. the high strength fibre bilayer according to claim 1 composite soft tube that interweaves, is characterized in that: internal layer parallel, outer parallel are three groups, interweaves with shuttle back and forth form and warp of circular arc.
3. the high strength fibre bilayer claimed in claim 1 production method for composite soft tube that interweaves, is characterized in that: comprise the following steps:
(1) pipe braiding: warp is that a complete loop organization is arranged by 6 tunnels; Tat and knit internal layer with A, B shuttle woven outer layer; B shuttle and the A shuttle ectonexine that is interweaved, internal layer parallel both interweaved with internal layer warp, interweaved again with outer warp, made ectonexine be woven into one;
(2) colloid is compound: apply macromolecule sizing material in the one-shot forming of pipe fabric surfaces externally and internally; Or inner surface bonding glue material single face-formed; Or inner surface bonding glue material, outer surface coating adhesive mill base double-faced forming.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410137891.5A CN103879036A (en) | 2014-04-08 | 2014-04-08 | High-strength fiber double-layer interweaved composite hose and production method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410137891.5A CN103879036A (en) | 2014-04-08 | 2014-04-08 | High-strength fiber double-layer interweaved composite hose and production method thereof |
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| CN103879036A true CN103879036A (en) | 2014-06-25 |
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| CN201410137891.5A Pending CN103879036A (en) | 2014-04-08 | 2014-04-08 | High-strength fiber double-layer interweaved composite hose and production method thereof |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104264313A (en) * | 2014-09-02 | 2015-01-07 | 中国人民解放军总后勤部油料研究所 | Double-layer joined reinforcement layer |
| CN104264314A (en) * | 2014-09-02 | 2015-01-07 | 中国人民解放军总后勤部油料研究所 | Method for designing multi-layer cylindrical fabric |
| CN104712856A (en) * | 2014-12-09 | 2015-06-17 | 南通倍佳机械科技有限公司 | Two-layer composite hose and manufacturing method thereof |
| CN106977906A (en) * | 2017-04-13 | 2017-07-25 | 东南大学 | A kind of nano combined flexible pipe of high performance polyurethane and preparation method thereof |
| CN108443600A (en) * | 2018-05-18 | 2018-08-24 | 公安部上海消防研究所 | Disposably weave double-layer siamesed formula fire hose and preparation method thereof |
| CN111041640A (en) * | 2019-06-20 | 2020-04-21 | 南通倍佳机械科技有限公司 | Multi-layer tubular braided fabric and hose thereof |
| CN112771298A (en) * | 2018-09-28 | 2021-05-07 | Mtp有限责任公司 | Extensible flexible hose, particularly but not exclusively for irrigation, and method for making same |
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| JPS59225921A (en) * | 1983-06-07 | 1984-12-19 | Tokyo Gas Co Ltd | Lining material for pipeline |
| JP2006297750A (en) * | 2005-04-20 | 2006-11-02 | Yokohama Rubber Co Ltd:The | Abrasion resistant hose and its production method |
| CN101945755A (en) * | 2008-01-07 | 2011-01-12 | 费德罗-莫格尔动力系公司 | Multilayer protectiveness weaving sleeve and building method thereof |
| CN203115331U (en) * | 2012-11-14 | 2013-08-07 | 陕西延长石油西北橡胶有限责任公司 | 12-inch double-framework-layer high-intensity polyurethane hose |
| CN203792799U (en) * | 2014-04-08 | 2014-08-27 | 蔡宝祥 | High-strength fiber dual-layer interweaved composite hose |
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2014
- 2014-04-08 CN CN201410137891.5A patent/CN103879036A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS59225921A (en) * | 1983-06-07 | 1984-12-19 | Tokyo Gas Co Ltd | Lining material for pipeline |
| JP2006297750A (en) * | 2005-04-20 | 2006-11-02 | Yokohama Rubber Co Ltd:The | Abrasion resistant hose and its production method |
| CN101945755A (en) * | 2008-01-07 | 2011-01-12 | 费德罗-莫格尔动力系公司 | Multilayer protectiveness weaving sleeve and building method thereof |
| CN203115331U (en) * | 2012-11-14 | 2013-08-07 | 陕西延长石油西北橡胶有限责任公司 | 12-inch double-framework-layer high-intensity polyurethane hose |
| CN203792799U (en) * | 2014-04-08 | 2014-08-27 | 蔡宝祥 | High-strength fiber dual-layer interweaved composite hose |
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104264313A (en) * | 2014-09-02 | 2015-01-07 | 中国人民解放军总后勤部油料研究所 | Double-layer joined reinforcement layer |
| CN104264314A (en) * | 2014-09-02 | 2015-01-07 | 中国人民解放军总后勤部油料研究所 | Method for designing multi-layer cylindrical fabric |
| CN104264313B (en) * | 2014-09-02 | 2016-04-20 | 中国人民解放军总后勤部油料研究所 | A kind of double-deck access node enhancement layer |
| CN104264314B (en) * | 2014-09-02 | 2016-08-17 | 中国人民解放军总后勤部油料研究所 | A kind of method for designing of multi-layer barrel fabric |
| CN104712856A (en) * | 2014-12-09 | 2015-06-17 | 南通倍佳机械科技有限公司 | Two-layer composite hose and manufacturing method thereof |
| CN105135090A (en) * | 2014-12-09 | 2015-12-09 | 南通倍佳机械科技有限公司 | Double-layer composite hose and manufacturing method thereof |
| WO2016091057A1 (en) * | 2014-12-09 | 2016-06-16 | 南通倍佳机械科技有限公司 | Double-layer composite hose and manufacturing method therefor |
| CN106977906A (en) * | 2017-04-13 | 2017-07-25 | 东南大学 | A kind of nano combined flexible pipe of high performance polyurethane and preparation method thereof |
| CN108443600A (en) * | 2018-05-18 | 2018-08-24 | 公安部上海消防研究所 | Disposably weave double-layer siamesed formula fire hose and preparation method thereof |
| CN112771298A (en) * | 2018-09-28 | 2021-05-07 | Mtp有限责任公司 | Extensible flexible hose, particularly but not exclusively for irrigation, and method for making same |
| CN112771298B (en) * | 2018-09-28 | 2022-09-20 | Mtp有限责任公司 | Extensible flexible hose and method of making same |
| CN111041640A (en) * | 2019-06-20 | 2020-04-21 | 南通倍佳机械科技有限公司 | Multi-layer tubular braided fabric and hose thereof |
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Application publication date: 20140625 |