CN102230759A - Base fabric and manufacturing method thereof - Google Patents

Base fabric and manufacturing method thereof Download PDF

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Publication number
CN102230759A
CN102230759A CN201110127137XA CN201110127137A CN102230759A CN 102230759 A CN102230759 A CN 102230759A CN 201110127137X A CN201110127137X A CN 201110127137XA CN 201110127137 A CN201110127137 A CN 201110127137A CN 102230759 A CN102230759 A CN 102230759A
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yarn
base fabric
weft
seam
weft yarn
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CN201110127137XA
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孙颖
陈利
张典堂
李嘉禄
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Tianjin Polytechnic University
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Tianjin Polytechnic University
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Abstract

The invention discloses a base fabric and a manufacturing method thereof. The base fabric is characterized by consisting of three series of yarns, namely warp yarns, weft yarns and seam yarns and comprising a warp interwoven base fabric and a weft interwoven base fabric; the warp interwoven base fabric consists of three yarn series, namely a layer of warp yarns, two layers of weft yarns and seam yarns, and the seam yarns are interwoven along the direction of the warp yarns; the weft interwoven base fabric consists of three yarn series, namely two layers of warp yarns, a layer of weft yarn and seam yarns, and the seam yarns are interwoven along the direction of the weft yarns; the warp yarn series and the weft yarn series are arranged without interweaving points and keep a straight state; and the warp yarn series and the weft yarn series are interwoven with each other and restrained into a whole base fabric. The manufacturing method is finished by weaving on a horizontal type three-dimensional weaving machine and comprises the following steps of: 1, preparing to feed yarns; 2, forming closed sheds at the first time; 3, penetrating the weft yarns for the first time; 3, forming the closed sheds at the second time; and 5, penetrating the weft yarns for the second time and repeating the steps from 2 to 5 to manufacture the base fabric.

Description

A kind of base fabric and manufacture method thereof
Technical field
The present invention relates to the protective materials technology, be specially a kind of base fabric and manufacture method thereof.This base fabric is used to do bullet resistant material, can improve the ballisticimpact performance of bullet resistant material.
Background technology
In recent years, because the regions of the world conflict is continuous, terrorist incident spreads incessantly, constantly occurs from the threat of violence of pistol, the fragment that explodes.As the last line of defense of protection life security, bullet resistant material is one of important component part that constitutes individual protection equipment key technology.The shellproof grade of bullet resistant material is by GA141-2010 " the alert flak jackets general technical specifications of the using " standard code of The Ministry of Public Security of the People's Republic of China, MOPS's promulgation.Its safety requirements regulation also limits cup depth except stoping bullet to penetrate the bullet resistant material, and promptly under penetrativity not, the compressive deformation that the impact of bullet causes on back lining materials must not be greater than 25mm.
It is strong and can realize characteristics such as large tracts of land protection that textile and composite thereof have designability, can satisfy requirements such as the essential lightweight of individual protection equipment, protection validity and comfortableness.The high-performance fiber bullet resistant material has replaced traditional iron and steel gradually and pottery becomes main flow lightweight bulletproof material.High performance fibre material can be woven into the fabric of multiple structure, and then makes the bullet resistant material with layer structure by laminating technology or RTM technology etc.Each woven in the bullet resistant material is referred to as base fabric.At present, just known to the applicant, the base fabric that is used for bullet resistant material mainly contains UD cloth, plain and twill.
UD (Uni-directional) cloth claims not have latitude cloth, one-way tape again, also claim the one-way fiber aligned fabric, be meant especially superhigh molecular weight polyethylene fibers carried out impregnation, drying through even, parallel, straight and upright lining up after the continuous band, obtain the continuous preimpregnation band of single orientation fibers.U.S. Pat 5354605, US5173138 and US4623574 report, the bullet resistant material of making as base fabric than plain, hard of making as base fabric with UD cloth or soft bullet resistant material, the fiber range of extension is good, the mechanical property that has kept fiber itself to be had to greatest extent, and there is not the intertwined point, when the bullet impact bullet resistant material, help the absorption and the diffusion of energy, have good bulletproof effect.But when bullet impacted the bullet resistant material that UD cloth makes, larger area layering and compression can appear in its back, and cup depth is often greater than 25mm, and large-area layering descends the continuous shock resistance of bullet resistant material.In addition, the preparation of UD cloth needs special main equipment and complicated production technology, and production cost is very high.U.S. Pat 4916000 and US5149391 are described in detail its preparation.Chinese patent CN1278556A mentions the production of no latitude cloth need pass through processes such as shop silk, impregnation, and these processes need be used Special Equipment equally, complex process, and cost is higher.Chinese patent CN101678638A discloses a kind of composite ballistic fabric structures, relates to the multi-layer compound fabric that contains the unidirectional orientation fiber, but this fabric thickness is thicker, and the individual layer surface density is bigger, and shellproof lower grade.
Summary of the invention
At the deficiencies in the prior art, the technical problem to be solved in the present invention is that a kind of base fabric and manufacture method thereof are provided.There is not the intertwined point between the warp thread of this base fabric and the weft yarn, yarn has farthest kept straight configuration, and surface density is lower, thickness is less, when it is positioned at the back of bullet resistant material, can effectively suppress fabric delamination, and improved anti-bump ability, the back does not have tangible cup depth, effectively improves ballistic performance, in protection better protection effect is arranged.This manufacturing approach craft is simple, and cost is low, and is pollution-free, is suitable for industrializing implementation.
The technical scheme that the present invention solves described base fabric technical problem is: design a kind of base fabric, it is characterized in that this base fabric is made up of the yarn of warp thread, weft yarn and three series of seam yarn, comprise through interweave base fabric and the latitude base fabric that interweaves, describedly forms by one deck warp thread, two-layer weft yarn and three yarns series of seam yarn, and stitch yarn along the warp thread direction arrangement that interweaves through the base fabric that interweaves; The described latitude base fabric that interweaves is made up of two-layer warp thread, one deck weft yarn and three yarns series of seam yarn, and stitches yarn along the weft direction arrangement that interweaves; Do not have the intertwined point between described warp thread series and the weft yarn series, and all keep straight configuration, and by described seam yarn series with described warp thread series and weft yarn series interweave be constrained to as a whole, the formation base fabric.
The technical scheme that the present invention solves described manufacture method is: design a kind of manufacture method of base fabric of the present invention, this manufacture method is weaved on horizontal three-dimensional loom and is finished; Described through the following processing step of base fabric employing that interweaves:
(1) preparation of reaching the standard grade; According to design size, surface density, yarn variety and the specification of base fabric, on the upper and lower heald frame of horizontal three-dimensional loom, respectively arrange a layered suture yarn, on middle heald frame, arrange one deck warp thread, the columns of its centre joint yarn and the columns of warp thread equate;
(2) once form shed open; Respectively control carry the seam yarn last heald frame upwards or motion down, heald frame or go up and move once forms two-layer shed open downwards down;
(3) once penetrate weft yarn; In described two-layer shed open, penetrate a weft yarn separately, and require to beat up according to the filling density of design;
(4) secondary forms shed open; Again respectively control carry the seam yarn last heald frame downwards or go up motion, heald frame upwards or down moves down, secondary forms two-layer shed open;
(5) secondary penetrates weft yarn; In the two-layer shed open that secondary forms, penetrate a weft yarn separately, and require to beat up according to the filling density of design;
Repeat above-mentioned (2)-(5) step, promptly on horizontal three-dimensional loom, be woven into through the base fabric that interweaves;
The described latitude base fabric that interweaves adopts following processing step:
(1) preparation of reaching the standard grade; According to design size, surface density, yarn variety and the specification of base fabric, along horizontal three-dimensional loom vertically, last, in or arrange two-layer warp thread on the heald frame down, and formation one deck shed open, and the shed open position is remained unchanged;
(2) once penetrate weft yarn; In the shed open that forms, penetrate a weft yarn, and require to beat up according to the filling density of design;
(3) once penetrate the seam yarn; Along horizontal three-dimensional loom laterally, the consecutive warp row be listed as between once penetrate the seam yarn;
(4) secondary penetrates weft yarn; Secondary penetrates a weft yarn in the shed open that (1) forms, and requires to beat up according to the filling density of design;
(5) secondary penetrates the seam yarn; Along horizontal three-dimensional loom laterally, between consecutive warp row and row, penetrate the seam yarn, and penetrate in penetrating direction and (3) going on foot that to stitch the yarn direction opposite;
Repeat above-mentioned (2)-(5) steps, promptly on horizontal three-dimensional loom, be woven into the latitude base fabric that interweaves.
Compared with prior art, the invention has the beneficial effects as follows: in the designed base fabric, warp thread and weft yarn all keep straight configuration, and there is not the intertwined point, inherited the advantage of UD cloth, make fabric keep the performance of yarn to greatest extent, the strain wave in the time of can propagating the bullet impact fabric effectively, and then absorb more energy; The suitable introducing of seam yarn can effectively suppress the base fabric layering, increases bending rigidity, reduces cup depth; Simultaneously the thickness of base fabric of the present invention is less, and surface density is less, and when being used to make the bullet resistant material of same thickness, the number of plies of base fabric of the present invention is can lay more, can improve the ballistic performance with sandwich construction bullet resistant material effectively; And surface density is less, then can make base fabric more soft, wears more comfortable.The method for weaving technical process of base fabric of the present invention is simple, pollution-free, and cost is low, is easy to industrialization promotion and uses.
Description of drawings
Fig. 1 is yarns interwoven or the fabric construction schematic diagram of a kind of embodiment of base fabric of the present invention (through the base fabric that interweaves).
Fig. 2 is yarns interwoven or the fabric construction schematic diagram of the another kind of embodiment of base fabric of the present invention (latitude interweave base fabric).
Fig. 3 is the weaving process schematic diagram of the present invention through a kind of embodiment of manufacture method of the base fabric that interweaves.Wherein, Fig. 3 a is the weaving process of a kind of embodiment of manufacture method of the base fabric of the present invention preparation schematic diagram of reaching the standard grade.
Fig. 3 b is that the weaving process of a kind of embodiment of manufacture method of base fabric of the present invention once forms the shed open schematic diagram.
Fig. 3 c is that the weaving process of a kind of embodiment of manufacture method of base fabric of the present invention penetrates the weft yarn schematic diagram.
Fig. 3 d is that the weaving process secondary of a kind of embodiment of manufacture method of base fabric of the present invention forms the shed open schematic diagram.
Fig. 3 e is that the weaving process of a kind of embodiment of manufacture method of base fabric of the present invention penetrates the weft yarn schematic diagram once more.
Fig. 4 is the interweave weaving process schematic diagram of a kind of embodiment of manufacture method of base fabric of latitude of the present invention.Wherein, Fig. 4 a is the weaving process of a kind of embodiment of manufacture method of the base fabric of the present invention preparation schematic diagram of reaching the standard grade.
Fig. 4 b is that the weaving process of a kind of embodiment of manufacture method of base fabric of the present invention penetrates the weft yarn schematic diagram.
Fig. 4 c is that the weaving process of a kind of embodiment of manufacture method of base fabric of the present invention penetrates seam yarn schematic diagram.
Fig. 4 d is that the weaving process of a kind of embodiment of manufacture method of base fabric of the present invention penetrates the weft yarn schematic diagram once more.
Fig. 4 e is that the weaving process of a kind of embodiment of manufacture method of base fabric of the present invention penetrates seam yarn schematic diagram once more.
The specific embodiment
The present invention is further illustrated below in conjunction with embodiment and accompanying drawing thereof.
A kind of base fabric of the present invention's design (is called for short fabric, referring to Fig. 1-4), it is characterized in that this base fabric is made up of the yarn of warp thread 1, weft yarn 2 and 3 three series of seam yarn, comprise through interweave base fabric and the latitude base fabric that interweaves, describedly forms by one deck warp thread 1, two- layer weft yarn 2 and 3 three yarns series of seam yarn, and stitch yarn along the warp thread direction arrangement that interweaves through the base fabric that interweaves; The described latitude base fabric that interweaves is made up of two-layer warp thread 1, one deck weft yarn 2 and 3 three yarns series of seam yarn, and stitches yarn 3 along weft direction (single direction of arrow) arrangement that interweaves; Do not have the intertwined point between described warp thread series and the weft yarn series, and all keep straight configuration, and by described seam yarn series with described warp thread series and weft yarn series interweave be constrained to as a whole, the formation base fabric.
The described warp thread 1 of fabric of the present invention, weft yarn 2 and seam yarn 3 can be selected superhigh molecular weight polyethylene fibers, aramid fiber, carbon fiber, the contour performance fibers of glass fibre and quartz fibre (long filament) at least a.Warp thread 1, weft yarn 2 and seam yarn 3 can be selected also can select different types of fiber with a kind of fiber.Generally speaking, this class high-performance fiber yarn is not easy to weave smoothly.
Warp thread 1 and weft yarn 2 in the fabric of the present invention all keep straight configuration, rely on seam yarn 3 and interweaving of warp thread 1 and weft yarn 2 that the warp thread 1 of parallel straight configuration and weft yarn 2 constraints are coupled together, and constitute fabric integral body.Constraint connection effect is mainly played in interweaving of seam yarn 3.Satisfying under the prerequisite of performance requirement, for making base fabric weight as much as possible little, the present invention designs the fineness of stitching yarn 3 in the base fabric that interweaves better smaller or equal to 1/3 warp thread 1 fineness; The latitude fineness of design seam yarn 3 that interweaves in the base fabric is better smaller or equal to 1/3 weft yarn 2 fineness.This design also can be avoided the intensity of bringing to fabric of yarns interwoven in the weaving process and the loss of modulus, the defective of yarns interwoven also can not occur.Because warp thread 1 and weft yarn 2 keep straight configuration, do not have the intertwined point between the two, avoided fabric in the weaving process to beat up moulding to the damage of yarn, therefore, warp thread 1 and weft yarn 2 can keep original mechanical property to greatest extent, thereby make the product fabric have the highest intensity.
Warp count and weft count are at first determined in the design of base fabric of the present invention, determine fineness through weft yarn according to warp count and weft count again, can flexible design through filling density, and to satisfy the needs of different structure or different surface densities.In order to make base fabric warp-wise and broadwise have equal intensity, Fabric Design of the present invention through interweave base fabric preferably the ratio of warp thread fineness and weft yarn fineness be that (W is a warp count to 2S: W, root/cm, S is a weft count, root/cm), latitude interweave in the base fabric preferably, and warp thread fineness and weft yarn fineness are S: 2W.The span of S and W is respectively 1-100.
The present invention has designed the manufacture method (abbreviation manufacture method) of described base fabric simultaneously, and this manufacture method principle is applicable to through interweave base fabric and the latitude base fabric that interweaves, but concrete technology is slightly different.
The present invention through the concrete processing step of manufacture method of the base fabric that interweaves is:
(1) preparation of reaching the standard grade; Design size, surface density, yarn variety and specification according to base fabric, on heald frame on the three-dimensional loom and following heald frame, respectively arrange a layered suture yarn 3, on middle heald frame, arrange one deck warp thread 1, the columns of the columns of its centre joint yarn 3 and warp thread 1 equates (referring to Fig. 3, among the figure ● be the middle sheet heald frame or the middle heald frame of stationary warp 1, zero is last slice heald frame of fixing seam yarn 3, sheet heald frame or go up heald frame, heald frame down down.1 layer of 6 row warp thread 1 and 1 layer of 6 row seam yarn 3 have been arranged among Fig. 3 a);
(2) once form shed open; Respectively control carry seam yarn 3 last heald frame upwards or motion down, heald frame or go up and move (referring to traffic direction shown in Fig. 3 b hollow arrow) once forms two-layer shed open downwards down;
(3) once penetrate weft yarn; In described two-layer shed open, penetrate a weft yarn 2 (referring to the single direction of arrow of Fig. 3 c) separately, and require to beat up according to the filling density of design;
(4) secondary forms shed open; Last heald frame moves downwards or upward, heald frame upwards or down moves (referring to Fig. 3 d hollow core direction of arrow) down, and secondary forms two-layer shed open;
(5) secondary penetrates weft yarn; In the two-layer shed open that secondary forms, penetrate a weft yarn 2 (direction shown in single arrow in referring to Fig. 3 e) separately, and require to beat up according to the filling density of design;
Repeat above-mentioned (2)-(5) step, promptly on horizontal three-dimensional loom, be woven into through the base fabric that interweaves.
The interweave concrete processing step of manufacture method of base fabric of latitude of the present invention is:
(1) preparation of reaching the standard grade; Last, in or arrange on the heald frame down two-layer warp thread (referring to Fig. 4, among the figure ● for stationary warp 1 last slice, middle sheet or one of sheet heald frame down.Arranged the warp thread 1 of 2 layer of 6 row among Fig. 4 a), and form one deck shed open, and the shed open position is remained unchanged.
(2) once penetrate weft yarn; In the shed open that (1) forms, introduce a weft yarn 2 (shown in the single direction of arrow of Fig. 4 b), and require to beat up according to filling density.
(3) once penetrate the seam yarn; Between longitude yarn row and row, introduce continuously seam yarn 3 (in shown in single direction of arrow) with reference to Fig. 4 c.
(4) secondary penetrates weft yarn; Secondary is introduced a weft yarn 2 (shown in the single direction of arrow of Fig. 4 d) in the shed open that (1) forms, and requires to beat up according to filling density.
(5) secondary penetrates the seam yarn; Secondary is introduced seam yarn 3 (participate in shown in the single arrow of Fig. 4 e shown in the direction) continuously between longitude yarn row and row.
B, c, d, e step can be weaved and be finished the base fabric that two-layer warp thread, one deck weft yarn and seam yarn are introduced along broadwise among repetition Fig. 4.
The present invention does not address part and is applicable to prior art.
Provide specific embodiments of the invention below: specific embodiment only is used for the effect further understanding purpose of the present invention, technology contents, characteristics and reached, is not the claim protection domain that is used for limiting the present patent application.Allly doing according to the described structure of the application's claim protection domain, material, feature and spirit, all is equivalent variations or modification, all should be included within the protection domain of the present patent application claim.
Embodiment 1
What present embodiment designed is the base fabric that is used to do bullet resistant material, is specially through the base fabric that interweaves.
The warp thread of fabric, weft yarn and seam yarn all adopt superhigh molecular weight polyethylene fibers.Woven fabric be of a size of 300 * 300mm 2, be 8/cm through close and filling density.
The fineness of warp thread is 1500D, and the fineness of seam yarn is 500D.The weaving process parameter of fabric is:
(1) preparation of reaching the standard grade; By reed control fabric width, the specification of reed is every centimetre of 2 dents, as calculated, penetrates 1 layer of 240 row warp thread on the middle sheet palm fibre frame, last slice and following sheet palm fibre frame on penetrate 1 layer of 120 row respectively and stitch yarn.Penetrate 4 warp thread and 4 seam yarns in each dent.
(2) once form shed open; The last heald frame that seam yarn 3 is carried in control moves upward, heald frame moves downward down, once forms two-layer shed open.
(3) once penetrate weft yarn; Penetrating a weft yarn 2 respectively in the two-layer shed open that forms in (2), is that the requirement of 8/cm is beaten up according to filling density.
(4) secondary forms shed open; The last heald frame that seam yarn 3 is carried in control moves downward, heald frame moves upward down, once forms two-layer shed open.
(5) secondary penetrates weft yarn; Penetrating a weft yarn respectively in the two-layer shed open that forms in (4), is that the requirement of 8/cm is beaten up according to filling density.
Repeat (2)-(5) step, promptly making surface density is 130g/m 2Through the base fabric that interweaves.
The gained base fabric is cut into the piece of cloth of 250mm * 300mm according to the GA141-2010 standard, selects for use the LLDPE film to make resin, and the consumption of polyethylene film is 15% of a base fabric weight.According to one deck base fabric, one deck resin molding replaces lay, and the lay number of plies of base fabric is 116 layers, and 115 layers of resin moldings adopt heat pressing process to be made into the composite laminated plate that thickness is 25mm.
Resulting laminate is the hard bullet resistant material, and this laminate surface density is 18kg/m 2Test by the GA141-2010 new standard, the ballistic limit value is 525m/s, has good bulletproof effect.
Comparative Examples 1
Adopting basic unit's surface density is 145g/m 2126 layers of superhigh molecular weight polyethylene fibers UD cloth, use heat pressing process to make the composite laminated plate of thickness as 25mm.
Resulting laminate is the hard bullet resistant material, and surface density is 18.2kg/m 2Test by the GA141-2010 standard, the ballistic limit value is 528m/s.
Comparative Examples 2
Adopting basic unit's surface density is 150g/m 2The superhigh molecular weight polyethylene fibers plain make the base fabric material, through close be 9/cm, filling density is 8/cm, plain is weaved on two-dimensional loom and is finished, the number of plies is 115 layers, uses heat pressing process to make the composite laminated plate of thickness as 25mm.
Resulting laminate is the hard bullet resistant material, and surface density is 19kg/m 2Test by the GA141-2010 standard, the ballistic limit value is 420m/s.
Embodiment 1 and Comparative Examples contrast situation is referring to table 1:
Table 1 embodiment 1 and Comparative Examples contrast information slip
Embodiment 2
Present embodiment design be the latitude base fabric that interweaves.This base fabric is as the back material of bullet resistant material.Bullet resistant material is made up of two parts, and wherein first is the composite of UD cloth hot pressing, and the surface density of UD cloth is 130g/m 2, being cut into the piece of cloth of 250mm * 300mm according to the GA141-2010 testing standard, the number of plies is 100 layers.
Second portion is the latitude of the present invention base fabric laminar composite that interweaves, and warp thread, weft yarn and seam yarn material are superhigh molecular weight polyethylene fibers, and designed fabric size is 300 * 300mm 2, being 12/cm through close and filling density, the fineness of weft yarn is 1000D, and the fineness of warp thread is 500D, and the fineness of seam yarn is 200D.。
The interweave weaving process parameter of base fabric of latitude is:
(1) preparation of reaching the standard grade; By reed control fabric width, the specification of reed is every centimetre of 3 dents, and as calculated, last slice brown frame penetrates 2 layer of 360 row warp thread, penetrates 4 warp thread in each dent, forms one deck shed open.
(2) once penetrate weft yarn; In the shed open that (1) forms, penetrate a weft yarn 2, beat up by the requirement of 12/cm of filling density.
(3) once penetrate the seam yarn; Between the row of consecutive warp 1 and row, once penetrate seam yarn 3.
(4) secondary penetrates weft yarn; Secondary penetrates weft yarn 2 in the shed open that (1) forms.
(5) secondary penetrates the seam yarn; Secondary penetrates seam yarn 3 between adjacent warp thread 1 row and row.
Repeat (2)-(5) step, promptly making surface density is 120g/m 2The latitude base fabric that interweaves.
The gained latitude base fabric that interweaves is cut into the piece of cloth of 250mm * 300mm according to the GA141-2010 standard, selects for use the LLDPE film to make resin, and the consumption of polyethylene film is 12% of a base fabric weight.According to one deck base fabric, one deck resin molding replaces lay, and the lay number of plies of base fabric is 22 layers, and 21 layers of resin moldings adopt heat pressing process to be made into composite laminated plate.Bullet resistant material is formed by first and second portion bonding.
Resulting bullet resistant material is the hard bullet resistant material; test by the GA141-2010 new standard; bullet is a 7.62mm steel core bullet, and its ballistic limit value is 484m/s, and cup depth is 10mm; be out of shape less; can opposing repeatedly impact, delamination area is little, is lower than the cup depth value of stipulating in the standard; effectively raise ballistic performance, people's physical efficiency is effectively protected.

Claims (4)

1. base fabric, it is characterized in that this base fabric is made up of the yarn of warp thread, weft yarn and three series of seam yarn, comprise through interweave base fabric and the latitude base fabric that interweaves, describedly forms by one deck warp thread, two-layer weft yarn and three yarns series of seam yarn, and stitch yarn along the warp thread direction arrangement that interweaves through the base fabric that interweaves; The described latitude base fabric that interweaves is made up of two-layer warp thread, one deck weft yarn and three yarns series of seam yarn, and stitches yarn along the weft direction arrangement that interweaves; Do not have the intertwined point between described warp thread series and the weft yarn series, and all keep straight configuration, and by described seam yarn series with described warp thread series and weft yarn series interweave be constrained to as a whole, the formation base fabric.
2. base fabric according to claim 1, it is characterized in that described seam yarn fineness in the base fabric that interweaves is 2S: W smaller or equal to the ratio of 1/3 warp thread fineness, warp thread fineness and weft yarn fineness, W is a warp count, root/cm, S is a weft count, root/cm.
3. base fabric according to claim 1, it is characterized in that interweave seam yarn fineness in the base fabric of described latitude interweaves smaller or equal to 1/3 weft yarn fineness, latitude that the ratio of warp thread fineness and weft yarn fineness is S: 2W in the base fabric, W is a warp count, root/cm, S is a weft count, root/cm.
4. the manufacture method of the described base fabric of claim 1, this manufacture method is weaved on horizontal three-dimensional loom and is finished; Described through the following processing step of base fabric employing that interweaves:
(1) preparation of reaching the standard grade; According to design size, surface density, yarn variety and the specification of base fabric, on the upper and lower heald frame of horizontal three-dimensional loom, respectively arrange a layered suture yarn, on middle heald frame, arrange one deck warp thread, the columns of its centre joint yarn and the columns of warp thread equate;
(2) once form shed open; Respectively control carry the seam yarn last heald frame upwards or motion down, heald frame or go up and move once forms two-layer shed open downwards down;
(3) once penetrate weft yarn; In described two-layer shed open, penetrate a weft yarn separately, and require to beat up according to the filling density of design;
(4) secondary forms shed open; Again respectively control carry the seam yarn last heald frame downwards or go up motion, heald frame upwards or down moves down, secondary forms two-layer shed open;
(5) secondary penetrates weft yarn; In the two-layer shed open that secondary forms, penetrate a weft yarn separately, and require to beat up according to the filling density of design;
Repeat above-mentioned (2)-(5) step, promptly on horizontal three-dimensional loom, be woven into through the base fabric that interweaves;
The described latitude base fabric that interweaves adopts following processing step:
(1) preparation of reaching the standard grade; According to design size, surface density, yarn variety and the specification of base fabric, along horizontal three-dimensional loom vertically, last, in or arrange two-layer warp thread on the heald frame down, and formation one deck shed open, and the shed open position is remained unchanged;
(2) once penetrate weft yarn; In the shed open that forms, penetrate a weft yarn, and require to beat up according to the filling density of design;
(3) once penetrate the seam yarn; Along horizontal three-dimensional loom laterally, the consecutive warp row be listed as between once penetrate the seam yarn;
(4) secondary penetrates weft yarn; Secondary penetrates a weft yarn in the shed open that (1) forms, and requires to beat up according to the filling density of design;
(5) secondary penetrates the seam yarn; Along horizontal three-dimensional loom laterally, between consecutive warp row and row, penetrate the seam yarn, and penetrate in penetrating direction and (3) going on foot that to stitch the yarn direction opposite;
Repeat above-mentioned (2)-(5) steps, promptly on horizontal three-dimensional loom, be woven into the latitude base fabric that interweaves.
CN201110127137XA 2011-05-17 2011-05-17 Base fabric and manufacturing method thereof Pending CN102230759A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105026876A (en) * 2013-02-22 2015-11-04 纱帝公司 Ballistic protection textile construction and method therefor
CN105172263A (en) * 2015-09-06 2015-12-23 江苏九鼎天地风能有限公司 Multi-axial substrate
CN105196674A (en) * 2015-08-27 2015-12-30 浙江理工大学 Manufacture method for flexible bulletproof laminated plate
CN107298871A (en) * 2017-06-23 2017-10-27 安徽长青藤新材料有限公司 Ultra-high molecular weight polyethylene three dimensional fabric strengthens light composite material and preparation method

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Application publication date: 20111102