AU2008234707A1 - High frequency transformer for high voltage applications - Google Patents
High frequency transformer for high voltage applications Download PDFInfo
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- AU2008234707A1 AU2008234707A1 AU2008234707A AU2008234707A AU2008234707A1 AU 2008234707 A1 AU2008234707 A1 AU 2008234707A1 AU 2008234707 A AU2008234707 A AU 2008234707A AU 2008234707 A AU2008234707 A AU 2008234707A AU 2008234707 A1 AU2008234707 A1 AU 2008234707A1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F38/00—Adaptations of transformers or inductances for specific applications or functions
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F30/00—Fixed transformers not covered by group H01F19/00
- H01F30/06—Fixed transformers not covered by group H01F19/00 characterised by the structure
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F30/00—Fixed transformers not covered by group H01F19/00
- H01F30/06—Fixed transformers not covered by group H01F19/00 characterised by the structure
- H01F30/16—Toroidal transformers
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M7/00—Conversion of ac power input into dc power output; Conversion of dc power input into ac power output
- H02M7/003—Constructional details, e.g. physical layout, assembly, wiring or busbar connections
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M7/00—Conversion of ac power input into dc power output; Conversion of dc power input into ac power output
- H02M7/02—Conversion of ac power input into dc power output without possibility of reversal
- H02M7/04—Conversion of ac power input into dc power output without possibility of reversal by static converters
- H02M7/12—Conversion of ac power input into dc power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode
- H02M7/145—Conversion of ac power input into dc power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a thyratron or thyristor type requiring extinguishing means
- H02M7/155—Conversion of ac power input into dc power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a thyratron or thyristor type requiring extinguishing means using semiconductor devices only
- H02M7/19—Conversion of ac power input into dc power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a thyratron or thyristor type requiring extinguishing means using semiconductor devices only arranged for operation in series, e.g. for voltage multiplication
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F38/00—Adaptations of transformers or inductances for specific applications or functions
- H01F2038/006—Adaptations of transformers or inductances for specific applications or functions matrix transformer consisting of several interconnected individual transformers working as a whole
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/40—Structural association with built-in electric component, e.g. fuse
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M1/00—Details of apparatus for conversion
- H02M1/0067—Converter structures employing plural converter units, other than for parallel operation of the units on a single load
- H02M1/0077—Plural converter units whose outputs are connected in series
Description
WO 2008/119935 PCT/GB2008/000980 High Frequency Transformer for High Voltage Applications This invention relates to a high frequency transformer for high voltage applications. According to the invention there is provided a transformer comprising primary winding means comprising a first plurality of magnetic circuits each with a second 5 plurality of turns and electrically connected in parallel or each powered with respective power supply means; and secondary winding means comprising a third plurality of magnetic circuits each with a fourth plurality of turns and electrically connected in series; wherein the primary winding means are electromagnetically coupled to the- secondary winding means by single turn electrically conductive loop means. 10 Conveniently, the primary winding means and secondary winding means are coaxial. Advantageously, at least one of the magnetic circuits of the secondary winding means is provided with rectifier means and filter means to provide a DC output from the transformer. Conveniently, at least one of the magnetic circuits of the secondary winding means is 15 further provided with inductive smoothing filter means. Advantageously, the inductive smoothing filter means is a double wound inductor. Conveniently, the inductive smoothing filter means for each of the third plurality of magnetic circuits have a common core. Advantageously, the transformer further comprises inductance means in the single 20 turn electrically conductive loop means. Conveniently, the single turn electrically conductive loop means comprises tube means coaxial with the primary winding means and secondary winding means. Preferably, the single turn electrically conductive loop means further comprises formed conductive end cheek means and base means. 25 Advantageously, the formed conductive end cheek means are provided with at least one aperture for passing cooling fluid therethrough. Conveniently, each of the first plurality of magnetic circuits, each of the plurality of second magnetic circuits, the rectifier means and the filter means are mounted on respective printed circuit board means.
WO 2008/119935 PCT/GB2008/000980 Advantageously the inductive smoothing filter means is mounted on the respective printed circuit board means. Alternatively, the primary winding means and the secondary winding means are in side-by-side relationship. 5 Conveniently, the secondary winding means further comprises extra high tension end insulating means. Advantageously, the secondary winding means is arranged in two groups of magnetic circuits such that a secondary voltage is tapped substantially from a centre of the secondary winding means between the two groups of magnetic circuits. 10 Conveniently, screen means is provided between the primary winding means and the secondary winding means. Advantageously, the smoothing inductive filter cores are provided coaxially with, and internally of, the primary winding means. Conveniently, the magnetic circuits of the secondary winding means are of 15 decreasing diameter from a high voltage end to a low voltage end of the secondary winding means. Optionally, the primary winding means are divided into a first group of magnetic circuits and a second group of magnetic circuits and the first and second group are arranged with their respective axes collinear with an axis of the secondary winding means 20 with the first group at a first end of the secondary winding means and the second group at a second end of the secondary winding means opposed to the first end. Advantageously, a return path of the coupling loop means is formed of a strip wider than a remaining portion of the coupling loop means. Preferably, at least one of the primary winding means and the secondary winding 25 means comprises single layer windings. The invention will now be described, by way of example, with reference to the accompanying drawings in which: Figure l a is a circuit diagram of a first embodiment of a transformer according to the invention; 30 Figure lb is a circuit diagram of a second embodiment of a transformer according to the invention including rectitiers and tilters; 2 WO 2008/119935 PCT/GB2008/000980 Figure 1 c is a circuit diagram of a third embodiment of a transformer according to the invention including rectifiers and filters; Figure ld is a circuit diagram of a fourth embodiment of a transformer including rectifiers and filters according to the invention including rectifiers and filters; 5 Figure le is a circuit diagram of a fifth embodiment of a transformer according to the invention including rectifiers and filters; Figure if is a circuit diagram of a sixth embodiment of a transformer according to the invention including rectifiers and filters; Figure 1 g isa circuit diagram of a seventh embodiment of a transformer according to 10 the invention, wherein each of the first plurality of magnetic circuits is powered by respective power supply units; Figure 2a is a schematic side view of a transformer having the circuit diagram of Figure lb; Figure 2b is a schematic end view of the transformer of Figure 2a; 15 Figure 3 is a graph of field stress vs. radius of an inner core radius for a fixed radius of an outer core of the transformer of Figures 2a and 2b. Figure 4a is a schematic side view of a transformer having the circuit diagram of Figure Ic; Figure 4b is a schematic end view of the transformer of Figure 4a; 20 Figure 5a is a schematic side view of a transformer having the circuit diagram of Figure le; Figure 5b is a schematic end view of the transformer of Figure 5a; Figure 6 is a photograph of windings for the transformer of Figures 5a and 5b; Figure 7 is a circuit diagram of a seventh, embodiment of a transformer according to 25 the invention; Figure 8 is a schematic end view of transformer cores and windings of a first embodiment of a transformer having the circuit diagram of Figure 7; Figure 9 is a schematic plan and end view of an eighth embodiment of the invention with a plot of voltage along the secondary windings; 3 WO 2008/119935 PCT/GB2008/000980 Figure 10 is a schematic plan and end view of a ninth embodiment of the invention with a plot of voltage along the secondary windings; Figure 11 is a schematic plan and end view of a tenth embodiment of the invention with a plot of voltage along the secondary windings; 5 Figure 12 is a schematic plan and end view of an eleventh embodiment of the invention with a plot of voltage along the secondary windings; Figure 13 is a schematic plan and end view of a second embodiment of a transformer having the circuit diagram of Figure 7, with a plot of voltage along the secondary windings; 10 Figure 14 is a schematic plan and end view of a twelfth embodiment of the invention with a plot of voltage along the secondary windings; Figure 15 is a photograph of a test example of a partially assembled transformer according to the invention; and Figure 16 is a photograph of the test example of Figure 15 fully assembled. 15 In the Figures, like reference numbers denote like parts. Transformers have a primary winding and a secondary winding. Referring to a basic circuit of a transformer 101 according to the invention in Figure Ia, the primary winding 11 comprises a first plurality Npc of magnetic circuits 111 connected in parallel each with an identical number of turns np 0 ,. The secondary winding 12 comprises a second plurality 20 Nsc of magnetic circuits 121, which need not be the same number as Npc which are connected in series, each of which has a number of turns nse. All the primary and secondary magnetic circuits 111, 121 are linked by a single turn low resistance loop 13 which electromagnetically couples them together. The compound assembly 101 has the following relationships between the primary 25 and secondary voltages and currents. For a voltage step up ratio from primary to secondary Vload= Nsc-Vsc where.Vload is a total voltage across the Nsc secondary turnings 12 and V,, is a voltage across each secondary turning 12 S3 aiid 4 WO 2008/119935 PCT/GB2008/000980 Npc _ Nsc Vloop = Vpri se "PC nse where Vloop is a voltage across the single turn low resistance loop 13, and Vpri is a voltage across each of the primary turnings 111 in parallel therefore substituting for Vsc Npc = Vload Nsc 5 npc Nsc nsc and thus Vload = sc = Np.
Vpri npc For the current ratio from secondary to primary Loop = nsc.Iload = npc'Ipc 10 where Iloop is a current in the single turn low resistance loop 13, Iload is a current in the secondary windings 121 and IpC is a current in each of the primary windings 111. and Ip- = Npc-Ipc where Ipri is a sum of the currents in the Npc primary turnings 111 15 therefore, substituting for Ipc Ip nsc-Iload = np Yc Npc and thus Load npc Ipri nsc-Npc Thus, it can be seen that, as would be expected from a known transformer: Vload _pri V Iload 20 pri 5 WO 2008/119935 PCT/GB2008/000980 The ratios are independent of a number Nsc of secondary windings or cores 121. Other known transformer rules apply such as impedance transformations and shunt inductances as they would for any transformer. Thus in effect the circuit diagram of Figure la represents a transformer with a 5 number of multiple magnetic circuits. Referring to Figure 1 b, a transformer 102 is illustrated similar to the transformer 101 illustrated in Figure la, but in which each of the Nsc secondary windings 121 is provided with a respective BrI, rectifier 24 and a C 1 .. filter 23 respectively, so that the transformer 102 output is rectified to provide a DC output. 10 This is a well known and most effective way to meet a high voltage DC requirement. Semiconductor diodes are efficient rectifiers for such an application but are each limited to a maximum voltage of, for example, approximately 2000V. Thus for a 30kV system at least 15 would be required. By providing an individual winding 121 for each diode 24 sharing occurs naturally, and a need for complex and lossy networks to ensure sharing is 15 avoided. It will be understood that a further benefit is that many of the stray capacitances that are inevitable within the transformer structure are charged to fixed DC voltages rather than being subject to alternating voltages at high frequencies. This reduces dynamic capacitance and lowers dielectric related losses. 20 Thus an advantage of the multiple core 121 transformer described is that the transformer ideally lends itself to a multiple rectifier 24 approach. In high voltage applications, where many semiconductor devices must be used to obtain a suitable voltage rating, a risk of failure of components must be considered. With the multiple core approach of the present invention, a short circuit failure shorts out only a single core thus the system 25 can continue to operate with the remaining cores until a suitable service interval for shut down and repair is reached. This is a very valuable characteristic in regard to reliability. With a traditional transformer, rectifier failure of a single rectifier can shut down an entire system. Figure le shows a circuit diagram of a transformer 103 according to a third 30 embodiment of the invention using LI-N inductive smoothing filters 25 in an output circuit of each of the secondary coils 121, which adaptation is well known in the art. 6 WO 2008/119935 PCT/GB2008/000980 Figure Id shows a circuit diagram of a fourth embodiment 104 with LI-N double wound inductors 26 in place of the inductive smoothing filters 25, which further aid in reduction of stray capacitance effects described earlier herein, as portions of the individual choke structures 26 have DC voltages between the windings and not alternating voltage. 5 In Figure le a circuit diagram of a fifth embodiment 105 is illustrated which uses a common magnetic core 27 through all of the inductive smoothing filter single wound windings 28 similar to those of the third embodiment, and this is further discussed later herein in relation to assembly techniques. Similarly, in Figure If a circuit diagram of a sixth embodiment 106 is illustrated 10 which uses a common magnetic core 27 through all of the inductive smoothing filter double wound windings 29 similar to those of the fourth embodiment. Figure 1g is a circuit diagram of a seventh embodiment 107 in which instead of connecting all the primaries Ill in parallel each primary winding is powered by a reespsective power supply 29, psul to psuN. 15 Each power supply unit 29 is suitably designed so that the power supply units behaves as a relatively low impedance to the loop and the remaining power supplies make up a required power input, so that overall performance of the system is not adversely affected if one power supply unit fails. Alternatively, a spare power supply unit 29 is installed in the system and powered up 20 only when one of the other power supply units fails. All the power supply units are operated with a symmetrical AC output with a suitable phase to add, operate with a common output current, and are synchronised. Small voltage variations in Vpc between each of the power supply units modules can be tolerated and the total voltage V 0 oop is the sum of all the individuals Vpc outputs. 25 The power supply units all operate in parallel from a DC link with all positive poles connected in parallel and all negative poles in parallel. Many alternative implementations of power supply unit can be employed which are well known to those skilled in the art. A realisation of the circuit diagram shown in Figure lb of the second embodiment 30 102 of the invention is shown, in Figures 2a and 2b, in which primary toroids 111 at low vn1tage are located coaxially with, and at least partially within, secondary toroids 121 operated at high voltage, as illustrated in Example I herein. A key advantage of this system 7 WO 2008/119935 PCT/GB2008/000980 is that voltage insulation requirements are between structures that have large diameters and reasonably smooth surfaces. This is ideal because as voltages rise it is important to avoid sharp points that cause significantly sharp field enhancements that can lead to failure by voltage breakdown. 5 As voltage increases what is considered a "sharp point" becomes important. Referring to Figure 3, Epk is a peak electric field, V = 100 kV is a voltage between the inner toroid 111 of outer diameter r and the outer toroid 121 of inner diameter R = 100 mm V:= 100 R:= 100 10 r := 1 ,2.. 90 V Epk(r) := R r This function is plotted by line 301 in Figure 3 for a constant radius R = 100 mm of the larger toroid 121. It will be noted that for very small radius r of the smaller toroid 111, although a distance between the toroids is larger than for larger values of r, the electric 15 field rises to quite high values. Not unexpectedly if r tends towards R, then the electric field again rises as the surfaces become closer. For the given value of R = 100 mm a minimum electric field stress occurs when r = 37 mm and the resultant field stress of 2.72 kV/mm is only just below a breakdown value for dry air of around 3 kV/mm at normal temperature and pressure. A key advantage of the invention is an ability, for a 20 given voltage, to select radii r and R for electric field minimisation. Sizes of the toroidal cores 111, 121 are preferably selected such that a required winding for both the primary cores 111 and secondary cores 121 can be achieved with a single layer winding. This is most desirable but is not essential and multi-layer windings could be used. An advantage of a single layer winding is that eddy current losses in the 25 wires are minimised as layers can otherwise compound eddy current loss to a very high degree. Also as a voltage on an individual core is low, the winding can be placed directly on a plastic finish that is usually found on the toroid core. The apparatus requires no further complex insulation systems between the core and the winding. Also with a single layer winding the actual winding operation of putting a single layer winding on a toroid is 30 one of the simplest and lowest cost processes in transformer winding. 8 WO 2008/119935 PCT/GB2008/000980 A choice of materials for the core, an operating frequency, and individual core dimensions are determined by calculations for each individual core based upon Iload, and Vloop. In this regard standard methods of calculation, assuming each individual toroid has a single turn winding, are applied. It may be expected that the benefits of the apparatus will 5 be relevant when the core material is ferrite or nanocrystalline material. Referring again to Figures 2a and 2b, there is illustrated assembly 102 with five individual secondary toroids 121 as an example but another number, even as many as 30 or 40 toroids could be used. Each secondary coil 121 is mounted on a printed circuit board 3 on which the Brn 10 rectifiers 24 and the CN filter capacitors 23 are also mounted. There is a small space between individual circuit boards 3 for voltage isolation. As the secondary coils 121 are connected in series small connector systems 6 can be used so that the PCB's can be plugged together to ease assembly. The loop voltage is much lower and so the primary coils 111 can be closer together than the secondary coils, maybe even 15 touching. A radial space 8 between the primary coils 11l and the secondary coils 121 is shown in the end view of Figure 2b and can be designed for a required voltage hold off as detailed earlier herein. The loop 13 that links all the cores is formed by a central conductive tube 4 passing axially through the primary and secondary coils and by formed conductive end cheeks and 20 base 5. The system can be immersed in a fluid for cooling and for voltage hold off enhancement requirements by known methods. Where the system is to be used at high frequencies where current penetration depth will be low, for example, approximately 0.46mm at 20kHz in copper, the use of a thin walled tube 4 and a flat structure with a high surface area for the end cheeks and base is 25 most appropriate. For the central conductor 4 multiple small tubes and/or a slot down the length of the tube may also improve current distribution and lower AC resistance of the tube, which is desirable. Apertures 29 may be located in the end cheek 5 so that, as shown in Figure 2a, fluid flow 9 can be directed thorough the assembly if required for cooling the transformer. 30 Figures 4a and 4b show a system 103 where the PCBs 3 have added the LN inductors 25 shown in Figures 1 c and 1 d. 9 WO 2008/119935 PCT/GB2008/000980 Figures 5a and 5b show the embodiments 105, 106 of the invention employing the circuits of Figures 1 e and 1f in which the coils 111, 121 are wound not as toroids but in a conventional form. Then a suitably insulated core, which may be made from an assembly of toroids, one inside the other, may be used as a common magnetic circuit. By placing 5 toroids one inside the other a very large area magnetic circuit can be produced which is ideal for a high current filter application. This type of magnetic circuit is best used with ferrite or iron powder cores that use a particulate form of magnetic material rather than strip wound cores. A photograph of components of the embodiments 105, 106 is shown in Figure 6. The core 61 shown in the centre of the photograph and the right-hand core 62 10 each show a wire (winding) 611, 621 respectively passing through the toroid - this is a normal way of using such a core. By placing a group of the smaller cores 62 inside a group of the larger cores 61 a long magnetic core 63 of large area can be made. The wire (winding) 631 passes around an outer diameter of the outer core 61. This arrangement has a large air gap and thus a low .t - most desirable for a DC power supply filter choke. There 15 is no theoretical limit to the number of cores which may be placed inside each other and the height of the stack. This approach is much lower in cost than having a large cylindrical block of ferrite or iron powder manufactured. As will be known to those skilled in the art, in any transformer, coupling between the primary and secondary is incomplete and this transformer is no exception. However, the 20 imperfection, or leakage inductance as it is usually known, is of a similar order to that obtained with a conventional transformer. In some transformers it is desirable to have a deliberate leakage inductance and with the transformer of the invention this can be introduced in a most effective manner. Figure 7 shows a circuit diagram of a seventh embodiment 107 of the invention with a deliberate 25 introduction of an inductance 71 in the loop as LLoop. Voltages in the loop across the primary VpLoop and the secondary Vs loop that were virtually identical in the basic design are now therefore different and calculations are made by using different values of V_Loop for the primary and secondary coils 111, 121. Referring to the end view of Figure 8, realisation of LLoop 71 can be made in a 30 transformer in which the primary and secondary windings are coaxial by inserting magnetic material 81 in a cylindrical space 8 between the primary and secondary coils 111, 121. The insulation spaces 8 must be rated for the voltage hold off required or the magnetic materiSa1. ,ayjbeioffa type of ferrite that has high hold off voltage capabilities. Certain 10 WO 2008/119935 PCT/GB2008/000980 nickel zinc ferrites can reliably hold off voltage up to 2kV/mm and so a transformer with leakage inductance using the magnetic material as both the high voltage insulator and the magnetic core can be made. Referring to Figure 9, it will be understood that the coils 111, 121 do not have to be 5 coaxial but may be side by side as shown in an eighth embodiment 108 of the invention. For a high voltage output, which is the case for all of the systems considered here, a linear gradient over the coils will result in the high voltage at one end so that an eht insulator 91 is required. This increases the loop length. It will be noted that the primary coils 111, in this and following descriptions the term "coil" implies a toroid with a winding, have a 10 same diameter; with an eht system the primary coils need less voltage clearance than otherwise. Referring to Figure 10, for higher current applications in a ninth embodiment 109 two groups of secondary coils 121 may be used by arranging the groups so that a high voltage is in a centre of the two groups as shown in the accompanying graph. By using two 15 groups of coils 121 for the secondary winding the high voltage point can be brought out at the centre. This significantly simplifies the eht insulation design and results in a smaller, i.e. shorter, secondary system than in the previous embodiment 108. The parallel secondary coils 121 also increase current capability. For these embodiments the primary loop tube 4 may have a larger diameter than in 20 previously described embodiments to reduce copper loss if required. Small modifications to the mechanical arrangement can be made as shown in Figures 11 and 12. This is because clearance between the primary coils 111 is usually much less than a required clearance between the secondary coils 121. Referring to Figure 11, an apparatus realising the coupling loop 13 may have a 25 design with a linear conductor with the return path formed by a wider, possibly grounded, strip 131. Supporting primary side power electronics may be mounted on an opposite side of the strip from the windings. Water (or air) cooling this strip allows it to form a central mechanical interface for a power electronics system of the converter. Referring to Figure 12, the embodiment 110 of Figure 11 can be adapted to 30 arrangements like that of the eighth embodiment 108 of Figure 9. This changes an aspect ratio of the apparatus. A wider strip 132 may help reduce resistance slightly, but requires more ioins. Connection methods are important with the primary structure and as 11 WO 2008/119935 PCT/GB2008/000980 power/frequency contours rise this may become a weak link. However it now becomes possible to fit a screen 122 between the primary and secondary coil systems 111, 121. Referring to Figure 13, the circuit shown in Figure 7 can alternatively be realised by fitting cores 71 on the primary loop, which fit inside the primary coils 111. This produces a 5 same equivalent circuit as in Figure 7, but would not increase loop length. The relatively low inductance at the loop level could, in a wide number of circumstances, be achieved by the use of low Ur cores slipped over a part of the loop. Referring to Figure 14, in an eleventh embodiment of the invention, any of the preceding embodiments can be adapted to use an arrangement where the secondary coils 10 121 increase in diameter as the voltage gradient increases, or reduce as the voltage gradient decreases. However, while core loss could be reduced such an embodiment would require manufacture of a larger number of different size coils. In all of the foregoing non-coaxial embodiments the secondary coils 121 may be directly connected in series or each one may have a rectifier system, as with the coaxial 15 embodiments. This rectifier system may be a bridge or voltage multiplying arrangement if so desired. Instead of a single tube, the loop 13 may be formed from a number of smaller tubes so that a surface area of the loop is increased thus desirably reducing AC resistance effects. The primary coils 111 can be arranged in series and/or parallel groupings as required. 20 A convenient concept is to put all the primary coils in parallel and use the same winding as the secondary coils - thus reducing parts variance and increasing the quantities of the coils of a same type which are manufactured by a factor of two. For higher power complete modules, including control and primary side power electronics, may be paralleled. By timing the triggers to each of the paralleled modules a 25 high ripple frequency may be obtained. Thus higher power systems may be operated with low stored energy and thus avoid the need for an energy diverter, commonly known as a crowbar. As described, the use of a secondary side smoothing inductor may also be employed. Some embodiments require, and some embodiments may benefit from, this inductor. The 30 inductor is normally referred to as a choke input filter. If such an arrangement is required then the arrangement can be readily adapted into the approach described herein. Each 12 WO 2008/119935 PCT/GB2008/000980 secondary coil and rectifier would have an associated smaller inductor system, these circuit elements would be series connected. This does not preclude the use instead of a single larger inductor. However, as the frequency is increased a larger inductor may prove challenging to build with adequately 5 low stray capacitance. The use of smaller multiple inductors reduces the dynamic capacitance. The potential quantity build advantage suggested for the coil assemblies equally applies to the output inductors. One important aspect of an output inductor is that, with certain topologies, the peak voltage can exceed the average output voltage by some significant degree. This makes the 10 eht design more challenging. Example 1 A transformer was constructed with two magnetic circuits mounted coaxially one inside the other. An outer core TX87/54/14 was wound with 73 turns of ptfe covered 19/0.2 mm silver plated copper wire. The inner core was TN36/23/15 wound with 34 turns 15 of the same wire. The system was interconnected with a fabricated single turn structure using 1 oz/ft 2 copper clad board and 50 [tM copper. The photographs of Figures 15 and 16 indicate the assembly technique. Figure 15 shows a location of the cores before final fitting of the single turn coupling system. Figure 16 shows the final assembly. The unit was tested using low level RF 20 bridges. At 10 kHz the series inductance and series resistance for each windings were as follows: Outer Ls = 10.23 mH Rs = 15.76 R Inner Ls = 2.31 mH Rs = 4.41 R 25 The ratio based on square root of the inductance ratio is 2.104,.the value based upon the turns is 2.147 which is well within measurement error. The leakage inductance was checked on one coil with the other coil terminals shorted. Frequency Ls Outer Coil Rs Ls Inner Coil Rs -1-0kHz--- -- 51--- - R --- 07-sH--- 1 13 WO 2008/119935 PCT/GB2008/000980 The results confirm that mounting the inner coil within the outer coil produces a device that works and that the large radius of the structure results in a construction technique most suited to high voltage applications. 5 It is also possible to control leakage inductance between primary and secondary by introduction of magnetic material in the space between the inner and outer coil. Thus there could be three separate magnetic circuits mounted concentrically. If mounted in fluid the construction lends itself to forced convection past the coils by forcing fluid down the center. 10 14
Claims (21)
1. A transformer comprising primary winding means comprising a first plurality of magnetic circuits each with a second plurality of turns and electrically connected in parallel or powered by respective power supply means; and 5 secondary winding means comprising a third plurality of magnetic circuits each with a fourth plurality of turns and electrically connected in series; wherein the primary winding means are electromagnetically coupled to the secondary winding means by single turn electrically conductive loop means.
2. A transformer as claimed in claim 1, wherein the primary winding means and 10 secondary winding means are coaxial.
3. A transformer as claimed in claim 2, wherein at least one of the magnetic circuits of the secondary winding means is provided with rectifier means and filter means to provide a DC output from the transformer.
4. A transformer as claimed in claim 3, wherein at least one of the magnetic 15 circuits of the secondary winding means is further provided with inductive smoothing filter means.
5. A transformer as claimed in claim 4, wherein the inductive smoothing filter means is a double wound inductor.
6. A transformer as claimed in claims 4 or 5, wherein the inductive smoothing 20 filter means for each of the third plurality of magnetic circuits have a common core.
7. A transformer as claimed in claim 1, further comprising inductance means in the single turn electrically conductive loop means.
8. A transformer as claimed in any of claims 2 to 7, wherein the single turn 25 electrically conductive loop means comprises tube means coaxial with the primary winding means and secondary winding means.
9. A transformer as claimed in claim 8, wherein the single turn electrically conductive loop means further comprises formed conductive end cheek means and base means. 15 WO 2008/119935 PCT/GB2008/000980
10. A transformer as claimed in claim 9, wherein the formed conductive end cheek means are provided with at least one aperture for passing cooling fluid therethrough.
11. A transformer as claimed in claim 3, wherein each of the first plurality of 5 magnetic circuits, each of the plurality of second magnetic circuits, the rectifier means and the filter means are mounted on respective printed circuit board means.
12. A transformer as claimed in claim 11, wherein inductive smoothing filter means is mounted on the respective printed circuit board means. 10
13. A transformer as claimed in claim 1, wherein the primary winding means and the secondary winding means are in side-by-side relationship.
14. A transformer as claimed in claim 13, wherein the secondary winding means further comprises extra high tension end insulating means.
15. A transformer as claimed in claim 13, wherein the secondary winding means is 15 arranged in two groups of magnetic circuits such that a secondary voltage is tapped substantially from a centre of the secondary winding means between the two groups of magnetic circuits.
16. A transformer as claimed in claim 13, wherein screen means is provided between the primary winding means and the secondary winding means. 20
17. A transformer as claimed in claims 13 or 15, wherein the smoothing inductive filter cores are provided coaxially with, and internally of, the primary winding means.
18. A transformer as claimed in claim 13, wherein the magnetic circuits of the secondary winding means are of decreasing diameter from a high voltage end to 25 a low voltage end of the secondary winding means.
19. A transformer as claimed in claim 1, wherein the primary winding means are divided into a first group of magnetic circuits and a second group of magnetic circuits and the first and second group are arranged with their respective axes collinear with an axis of the secondary winding means with the first group at a 30 first end of the secondary winding means and the second group at a second end of the secondary winding means opposed to the first end. 16 WO 2008/119935 PCT/GB2008/000980
20. A transformer as claimed in claim 19, wherein a return path of the coupling loop means is formed of a strip wider than a remaining portion of the coupling loop means.
21. A transformer as claimed in any of the preceding claims, wherein at least one of 5 the primary winding means and the secondary winding means comprises single layer windings. 17
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB0706197A GB2447963B (en) | 2007-03-29 | 2007-03-29 | High frequency transformer for high voltage applications |
GB0706197.1 | 2007-03-29 | ||
PCT/GB2008/000980 WO2008119935A1 (en) | 2007-03-29 | 2008-03-19 | High frequency transformer for high voltage applications |
Publications (2)
Publication Number | Publication Date |
---|---|
AU2008234707A1 true AU2008234707A1 (en) | 2008-10-09 |
AU2008234707B2 AU2008234707B2 (en) | 2012-06-28 |
Family
ID=38050510
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
AU2008234707A Ceased AU2008234707B2 (en) | 2007-03-29 | 2008-03-19 | High frequency transformer for high voltage applications |
Country Status (7)
Country | Link |
---|---|
US (1) | US8324999B2 (en) |
EP (1) | EP2156449B1 (en) |
JP (1) | JP5813320B2 (en) |
CN (1) | CN101681717B (en) |
AU (1) | AU2008234707B2 (en) |
GB (1) | GB2447963B (en) |
WO (1) | WO2008119935A1 (en) |
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- 2007-03-29 GB GB0706197A patent/GB2447963B/en not_active Expired - Fee Related
-
2008
- 2008-03-19 US US12/593,136 patent/US8324999B2/en not_active Expired - Fee Related
- 2008-03-19 EP EP08718817.3A patent/EP2156449B1/en not_active Not-in-force
- 2008-03-19 CN CN2008800177714A patent/CN101681717B/en not_active Expired - Fee Related
- 2008-03-19 JP JP2010500346A patent/JP5813320B2/en not_active Expired - Fee Related
- 2008-03-19 WO PCT/GB2008/000980 patent/WO2008119935A1/en active Application Filing
- 2008-03-19 AU AU2008234707A patent/AU2008234707B2/en not_active Ceased
Also Published As
Publication number | Publication date |
---|---|
CN101681717A (en) | 2010-03-24 |
JP2010522979A (en) | 2010-07-08 |
EP2156449B1 (en) | 2014-05-21 |
CN101681717B (en) | 2013-07-10 |
WO2008119935A1 (en) | 2008-10-09 |
EP2156449A1 (en) | 2010-02-24 |
JP5813320B2 (en) | 2015-11-17 |
GB2447963B (en) | 2011-11-16 |
GB0706197D0 (en) | 2007-05-09 |
GB2447963A (en) | 2008-10-01 |
US20100231341A1 (en) | 2010-09-16 |
US8324999B2 (en) | 2012-12-04 |
AU2008234707B2 (en) | 2012-06-28 |
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